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NEC Neax 2400 Ipx System Operations And Maintenance Manual

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    							NDA-24307 CHAPTER 5
    Page 433
    Issue 1
    FAULT REPAIR PROCEDURES
    10. FAN UNIT FAULT
    This section explains the fault repair procedure where a fan in the Fan Unit (FANU) does not operate.
    10.1 Check Point
    (1) When repairing a FANU fault, exercise care about the following conditions. The fans (a total of 3) are
    activated by operating the PWR SW key located on the PZ-M369. The conditions for starting the fan are
    as follows:
    With PWR SW key for the fan set to ON position: Always operating
    With PWR SW key for the fan set to AUTO position: Starts  operating  if  the  in-frame
    temperature is higher than 40°C (104°F);
    stops operating at temperatures lower than
    32°C (90°F). See Figure 5-21.
    (2) When replacing the FANU with a spare, refer to Section 4, Chapter 4. 
    						
    							CHAPTER 5 NDA-24307
    Page 434
    Issue 1
    FAULT REPAIR PROCEDURES
    10.2 Fan Unit Fault
    Set the PWR SW key on the PZ-M369 to the ON position.
    When the fan spins
    Set PWR SW key to AUTO position, and short the thermal relay of the thermal
    unit.
    If the fan does not
    operateCheck the connector cable between
    the FANU and the thermal unit.
    If the fan operates Replace thermal relay with a spare.
    Disconnect the fan
    connector of the cable for
    the thermal unit.
    Replace thermal relay with
    a spare.
    Connect the fan connector.
    If the fan does not operate
    Check the voltage (DC -48 V) at connectors FC0 through FC2.
    If the voltage is less
    than -48 VCheck the connector cable (fan
    connector) between the FANU and
    the PIM.
    If the voltage is -48 V Replace the fan with a spare. Refer to
    Section 4, Chapter 4.
    After the fault is corrected, set PWR SW key to the AUTO position. If the fans are to continue operating
    constantly, set PWR SW key to the ON position. START
    END 
    						
    							NDA-24307 CHAPTER 5
    Page 435
    Issue 1
    FAULT REPAIR PROCEDURES
    Figure 5-21   Circuit Diagram of Fan Unit and Thermal Unit
    FAN 0FAN 1FAN 2
    Power
    Filter Fan Unit
    FC0 FC1 FC2
    POW
    RLFUSE ALM
    -48V
    G
    FEFUSE
    FAN1
    3
    4
    2 To PIM/
    ON
    OFF
    AUTO
    rl
    F
    FAN START Switch
    Thermal Unit
    Thermal
    Relay
    32
    o C
    89o F
    Thermal
    Relay
    40
    o  C
    104o F
     
    Thermal
    Relay
    70
    o  C
    158o F
    Thermal
    Relay
    60
    o  C
    140o F
    RL rl
    GFEFA
    LM
    FAN
    N P
    -48V
    EMNMJ
    rl
    To PIM To Display
    Section
    of TOPU
    ISWM 
    						
    							CHAPTER 5 NDA-24307
    Page 436
    Issue 1
    FAULT REPAIR PROCEDURES
    11. TONE FAULT
    This section explains the fault repair procedure when any of the various tones cannot be heard in the whole
    system.
    11.1 Check Point
    When repairing a tone fault, consider that the tone generator circuit is equipped in the TSW circuit card
    and supplies tone. Check the alarm lamps of the TSW circuit card.
    Figure 5-22 shows an example of the related trunking for dial tone connection.
    Figure 5-22   Dial Tone Connection
    TSW
    DT
    LC
    Dial
    Tone
    ORT 
    						
    							NDA-24307 CHAPTER 5
    Page 437
    Issue 1
    FAULT REPAIR PROCEDURES
    11.2 Tone Fault
    Replace the TSW circuit card with a spare
    and check.
    When only Hold Tone is faulty.
    If External Hold Tone source is in
    use.Check the external equipment which sends out
    hold tone.
    Check cross connections on the MDF. Figure 5-
    23 shows a block diagram of external hold tone
    supply (optional).
    Replace the PLO circuit card with
    a spare.Set the MB switch of the PLO circuit card to
    UP side and extract the circuit card from its
    mounting slot.
    Make necessary switch settings on the new
    circuit card, referring to the card extracted.
    Set the MB switch of the new circuit card UP
    and insert the circuit card into its mounting slot.
    Set the MB switch DOWN.
    Initialize the system and confirm the tone.
    ATTENTIONContents
    Static Sensitive
    Handling
    Precautions Required
    START
    END 
    						
    							CHAPTER 5 NDA-24307
    Page 438
    Issue 1
    FAULT REPAIR PROCEDURES
    Figure 5-23   External Hold Tone Supply Block Diagram
    External 
       Tone
     Source
    (Option)
    To MUSIC 
    connector
    for the EMA
    card (IMG0)
    MDFNote 2
    PLO 1TSW 00TSW 10TSW 03TSW 13TSW 02TSW 12TSW 01TSW 11
    TSWM0 PIM 0 PIM 2 PIM 3
    PIM 1
    CLK 0CLK 1TSW 00TSW 10TSW 03TSW 13TSW 02TSW 12TSW 01TSW 11
    TSWM1 PIM 0 PIM 2 PIM 3
    PIM 1
    This figure shows a block diagram of external hold tone supply (optional) in each Local Node (LN0 - LN3).  Note 1
    - Symbols -
               :  Circuit Card            TSW:  PH-SW12            PLO:  PH-CK16-A            CLK:  PH-CK18            EMA:  PH-PC40
               :  CHAMP connector-ended cable
    EMAFH
    PLOCLK0
    EXCLK0
    PLOCLK1PLOCLK1
    IMG1 IMG2
                           :  Backplane connectors
    ISW-LN PLO CA-A CablePLO-CLK CA-A Cable
    MelodyPLO 0PLOCLK0Melody
        IC
    Note 1:External hold tone is supplied to the PLO of local nodes only (all LN0-LN3 except ISW)
    Note 2:Multiple connection is provided on the MDF also between PLO No. 0 and No. 1 systems. 
    						
    							NDA-24307 CHAPTER 5
    Page 439
    Issue 1
    FAULT REPAIR PROCEDURES
    12. SYSTEM DOWN FAULT
    This section explains the fault repair procedure when both the CPU and TSW systems are faulty. Figure 5-24
    shows the sequence of repair for system down fault.
    Figure 5-24   System Down Fault Repair Sequence
    When cause for the fault cannot be identified:
    Section 12.1When faulty circuit cards can be assumed from
    system message: Section 12.2
    Check power supply.
    Minimize system configuration.
    Execute system initialization and see if the mode becomes ON-LINE.Replace doubtful circuit card with a spare. 
    						
    							CHAPTER 5 NDA-24307
    Page 440
    Issue 1
    FAULT REPAIR PROCEDURES
    12.1 When Cause for Fault Cannot Be Identified
     Check  power  supply  circuits. Check voltage (DC: -48 V ±5 V) at LOAD side 
    of the rectifier.
    Confirm that NFB (circuit breaker) on all PWR 
    supplies is at ON position (UP side).
    Check to see if there is any PWR supply to 
    which the alarm lamp illuminates.
    System Initialization by loading office data
    and program data from the hard disk (Refer
    to Section 12, Chapter 6.)
    Service connections such as
    station-to-station connection
    cannot be set up.See “Check by Minimizing the System 
    Configuration” on the next page.
    Service connections such as
    station-to-station connection can
    be set up.The data in the memory has been temporarily 
    destroyed. Observe the situation for a while. START
    END 
    						
    							NDA-24307 CHAPTER 5
    Page 441
    Issue 1
    FAULT REPAIR PROCEDURES
    (1) Check by minimizing the system configuration
    Mount only the basic circuit cards in CPU 
    No. 0 system and initialize.Remove all circuit cards from CPU No. 0
    system except the basic circuit cards.
    The circuit cards to be mounted are as follows:
    •LN
    CPU, EMA, GT, TSW, MUX
    •ISW
    CPU, EMA, IOGT, TSW, HSW
    On the CPU Display Panel (DSP), set its SENSE
    switch to “1.”
    Press Reset (RST) button on the DSP.
    CPU OPE lamp should be illuminated on the
    DSP.
    Initialization cannot be made. Check by replacing the basic circuit cards
    individually.
    Set MB switch of the circuit card UP and
    extract the circuit card from its mounting
    slot.
    Make necessary switch settings on the new
    circuit card.
    Set MB switch of the new circuit card UP
    and insert the circuit card into its mounting
    slot.
    Set MB switch DOWN.
    On the DSP (CPU), set SENSE switch to “1.”
    Press RST button on the DSP.
    CPU OPE lamp should illuminate on the DSP.
    If CPU OPE lamp of the DSP does not
    illuminate, replace next circuit card and check it.
    (Repeat the above steps for all basic circuit
    cards.)
    A 
    						
    							CHAPTER 5 NDA-24307
    Page 442
    Issue 1
    FAULT REPAIR PROCEDURES
    Initialize by loading the office data and Pro-
    gram Data from hard disk using command 
    “MEM_HDD.”Set SYSTEM DATA key on the TOPU to
    LOAD position
    Using “MEM_HDD,” load the office data and 
    Program Data from the Hard Disk into the data 
    memory.
    Confirm the SENSE switch is set at “2” on the 
    DSP (CPU).
    Press RST on the DSP.
    Confirm OPE lamp illuminates on each basic 
    circuit card.
    Insert removed control circuit cards of CPU 
    No. 0 and line/trunk circuit cards into their 
    slots and see if a fault occurs.Set MB switch of the circuit card UP and insert it 
    into its mounting slot. (Repeat this for all the cir-
    cuit cards.)
    Set MB switch DOWN and see if a fault occurs.
    Insert control circuit cards of CPU No. 1 
    system into their mounting slots, and see if 
    a fault occurs.Insert the following control circuit cards of CPU 
    No. 1 system.
    •LN
    CPU, EMA, GT, TSW, MUX
    •ISW
    CPU, EMA, IOGT, TSW, HSW
    Set MB switch of the circuit card UP and insert 
    the circuit card into its mounting slot. (Repeat 
    this for all the circuit cards.)
    After the fault repair, mount all the circuit 
    cards into their mounting slots and execute 
    system initialization. Refer to Section 12, 
    Section 6.Set MB switch DOWN and see if a fault occurs.
    Confirm that service connections such as 
    Station to Station Connection can be set up 
    between LNs.
    A
    END 
    						
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