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NEC Neax 2400 Ipx System Operations And Maintenance Manual

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    							NDA-24307 CHAPTER 4
    Page 343
    Issue 1
    UNIT/CIRCUIT CARD REPLACEMENT PROCEDURE
    4.3.4 PLO Card Replacement Procedure
    The PLO (PH-CK16-A/17-A) card is located in Slot No. 09 or 13 within the ISWM. Used together
    with a different direct digital interface circuit card, the card’s main function is to set up the clock
    synchronization on the network. Use the procedures below to replace the PLO card with a spare.
    Note:The ACT/STBY of PLO can be changed over via a single MB key operation on the circuit card (ACT
    side). Though its circuit is controlled by the IOGT (PH-GT10) card via TSW I/O bus, the switching
    system of PLO (ISW) is not affected by the Speech Path system changeover, differing from other
    echelons such as IOGT, TSW, and HSW. Refer to Section 12, Chapter 6.
    Replacement Procedure
    ATTENTIONContents
    Static Sensitive
    Handling
    Precautions Required
    PLO system is changed over from 
    ACT to STBY mode.
    OPE lamp on the PLO card goes 
    OFF.
    Check the following lamp indications
    on the mate PLO cards:
    OPE = Steady-green
    A
    START
    Extract the PLO card to be replaced
    from the ISWM. Check the mate PLOs ACT mode.  On the active PLO (PH-CK16-A/17-A) card, set the 
    MB key UP.
    Set the keys on the new card according to
    the card replaced. 
    						
    							CHAPTER 4 NDA-24307
    Page 344
    Issue 1
    UNIT/CIRCUIT CARD REPLACEMENT PROCEDURE
    OPE lamp on the new card is OFF. 
    OPE lamp on the new card remains 
    OFF.
    ATTENTIONContents
    Static Sensitive
    Handling
    Precautions Required
    END
    A
    Insert the new PLO card into the ISWM. On the new PLO card, set the MB key UP.
    Set the MB key on the new card DOWN. 
    						
    							NDA-24307 CHAPTER 4
    Page 345
    Issue 1
    UNIT/CIRCUIT CARD REPLACEMENT PROCEDURE
    4.3.5 PWR SW Card Replacement Procedure
    The PWR SW (PH-PW14) card is mounted in Slot No. 00 or 01 within the ISWM. The card’s main
    function is to supply DC -48V operating power to the same ISWM circuit cards and also DC +5, -5 V
    and +12 V output power to the PLO cards. Use the following procedures to replace the card with a new
    one.
    Replacement Procedure
    ATTENTIONContents
    Static Sensitive
    Handling
    Precautions Required
    P-ON lamp on the PWR SW card 
    goes OFF.
    ALM lamp on the PWR SW card 
    lights red.
    P-ON lamp on the new card is OFF.
    ALM lamp on the PWR SW card 
    lights red.
    P-ON lamp on the new card lights 
    steady-green.
    ALM lamp on the PWR SW goes 
    OFF.
    END
    START
    Extract the PWR SW card to be replaced
    from the ISWM.
    On the new PWR SW card, set the SW key DOWN. On the PWR SW (PH-PW14) card, set the 
    SW key DOWN.
    Insert the new PWR SW card into the ISWM.
    On the new PWR SW card, set the SW key UP. 
    						
    							CHAPTER 4 NDA-24307
    Page 346
    Issue 1
    UNIT/CIRCUIT CARD REPLACEMENT PROCEDURE
    5. FAN UNIT REPLACEMENT
    This section explains how to replace the Fan Unit (FANU), which is fastened on the TOPU or inside the
    dedicated fan box within the system. Because the fan is a vital device to protect the system from heated air, it
    is recommended that the fan (a total of three per unit) be replaced at least every two years to guarantee its high
    performance.
    The mounting location of FANU differs, depending on the module configuration of each cabinet. When the
    system consists of a total of three modules or less, the FANU is mounted on the TOPU of the cabinet.
    Otherwise, the FANU is housed in the dedicated fan box in the center of the cabinet.
    Figure 4-17   FANU Locations
    Replacement Procedure: FANU on TOPU
    When the FANU is mounted on the TOPU, perform the following replacement procedure. (Refer to Figure 4-
    18.):
    STEP 1 Using a Phillips screwdriver, remove the four screws. Lift away the top cover.
    STEP 2 Turn OFF the PWR SW on the PZ-M369. 
    STEP 3 Remove the fan fuse (5A) on the PZ-M369.
    STEP 4 Remove the fan cables from the fan connector and the connector(s) corresponding to the fan to
    be replaced (for example, when replacing fan 0, disconnect the FC0 connector together with
    the fan connector).
    / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / / 
    NECNEAX 2400 IMXTOPU
    NECNEAX 2400 IMXTOPU
    FAN BOX
    located here.FANU is
    When FANU is mounted on TOPU When FANU is mounted in FAN BOXFRONT VIEW 
    						
    							NDA-24307 CHAPTER 4
    Page 347
    Issue 1
    UNIT/CIRCUIT CARD REPLACEMENT PROCEDURE
    Figure 4-18   Preparation for FANU Replacement (Fans on TOPU)
    STEP 5 Remove the four screws fastening the fan to be replaced. Refer to Figure 4-19.
    Note:The removed screws are used in STEP 7 again. Do not dispose of them when unscrewing the fan here.
    PBX
    NECNEAX 2400 IMS
    NEAX 2400 IMSNEC
    Top Cover
    Unscrew the top cover by using
    a Phillips Screwdriver and 
    remove it from the TOPU.
    . ..
    . ..
    .........
    .........
    .........
    .........
    ......... ......... .........
    .............. .................................
    ................... ........
    ................
    .............
    .....
    .....
    .....
    .....
    .....FANU
    PZ-M369
      TH2   FAN  TALM1   TALM0
      TH1   TH0   FC0  FC1   FC2
    PZ-M369
    ON
    OFF
    AutoFC2   FC1   FC0
    OFF
    1   Turn PWR SW OFF
    3   Disconnect the cable(s) and 
    the connector(s) here used for 
    the FAN to be replaced. 2   Remove this FAN fuse.3   Disconnect the FAN cable
    from this power connector. 
    						
    							CHAPTER 4 NDA-24307
    Page 348
    Issue 1
    UNIT/CIRCUIT CARD REPLACEMENT PROCEDURE
    STEP 6 Remove the unscrewed fan from the FANU.
    STEP 7 Fasten the new fan with the removed screws.
    STEP 8 Connect the new fan cables to the fan connector and the connector(s) disconnected in STEP 4.
    STEP 9 Fix the fan fuse (5A) onto the PZ-M369.
    STEP 10 Set the PWR SW on the PZ-M369 to the AUTO position.
    Note:The switch setting of the PWR SW can be ON, depending on the location conditions of the system.
    STEP 11 Attach the top cover again to the original location.
    Figure 4-19   How to Replace FANU (Fans on TOPU)
    ATTENTIONContents
    Static Sensitive
    Handling
    Precautions Required
    . .
    .
    . .
    ..........
    .........
    .........
    .........
    ......... ......... .........
    .............. .................................
    ................... ........
    ................
    .............
    .....
    .....
    .....
    .....
    .....
    FANU
    (FAN)
    (FAN)
    TOPU
    PBX
    PZ-M369 
    						
    							NDA-24307 CHAPTER 4
    Page 349
    Issue 1
    UNIT/CIRCUIT CARD REPLACEMENT PROCEDURE
    Replacement Procedure: FANU in Fan Box
    When the FANU is mounted in the fan box, perform the following replacement procedures:
    STEP 1 Remove the front cover of the fan box. Then, extract the FANU.
    STEP 2 Turn OFF the PWR SW on the PZ-M369. (Refer to Figure 4-20.)
    STEP 3 Remove the fan fuse (5A) on the PZ-M369.
    STEP 4 Remove the fan cables from the fan connector and the connector(s) corresponding to the fan to
    be replaced (for example, when replacing Fan 1, disconnect the FC0 connector together with
    the fan connector).
    Figure 4-20   Preparation for FANU Replacement (Fans in Fan Box)
    NECNEAX 2400 IMSPBX
    ATTENTIONContents
    Static Sensitive
    Handling
    Precautions Required
    FAN BOX
    Front Cover
     Remove the Front Cover 
    and pull out the FANU.
    PZ-M369
      TH2   FAN  TALM1   TALM0
      TH1   TH0   FC0  FC1   FC2
    These dotted squares indicate the fans. 
    They reside in the back side of PZ-M369.
    PZ-M369
    ON
    OFF
    AutoFC0 FC1 FC2
    OFF 1   Turn PWR SW OFF
    3   Disconnect the FAN cable(s) and 
    the connector(s) here used for the
    FAN to be replaced.3   Disconnect the FAN cable
    from this connector.2   Remove this FAN fuse. 
    						
    							CHAPTER 4 NDA-24307
    Page 350
    Issue 1
    UNIT/CIRCUIT CARD REPLACEMENT PROCEDURE
    STEP 5 Take off the four screws fastening the fan to be replaced. (Refer to Figure 4-21.)
    Note:The removed screws are used in STEP 7 again. Do not dispose of them when unscrewing the fan here.
    STEP 6 Remove the unscrewed fan from the FANU.
    STEP 7 Fasten the new fan with the removed screws.
    STEP 8 Connect the new fan cables to the fan connector and the connector(s) disconnected in STEP 4.
    STEP 9 Fix the fan fuse (5A) again onto the PZ-M369.
    STEP 10 Insert the FANU into the fan box and fasten it with the two screws.
    STEP 11 Set the PWR SW on the PZ-M369 to the AUTO position.
    Note:The switch setting of the PWR SW can be ON, depending on the location conditions of the system.
    STEP 12 Attach the front cover to the original location.
    Figure 4-21   How to Replace FANU (Fans in Fan Box)
    FAN BOX
    FAN BOX
    (FAN)FAN power cable
    FAN BOX
    PBX
    FAN power cable
    (FAN)PZ-M369
    ATTENTIONContents
    Static Sensitive
    Handling
    Precautions Required 
    						
    							NDA-24307 CHAPTER 4
    Page 351
    Issue 1
    UNIT/CIRCUIT CARD REPLACEMENT PROCEDURE
    6. CPR COOLING FAN REPLACEMENT
    This section explains how to replace a Cooling Fan in the back side of the CPR. This procedure is necessary
    when a fault is detected in the Cooling Fan. Because the fan is a vital device to protect the CPR from heated
    air, it is also recommended that the fan be replaced at least every two years, even if a fault is not detected.
    STEP 1 Set the CPU, whose rack houses the fan to be replaced, in STBY mode via the MBR key on
    the DSP (Refer to Figure 4-22.) 
    Note
    Note:
    For the ACT/STBY changeover of the CPU, see Chapter 6.
    STEP 2 Disconnect the power alarm cable from the PALM connector on PZ-PW92.
    STEP 3 Turn OFF the PWR SW on the PZ-PW92 (Refer to Figure 4-22.)
    Figure 4-22   CPR Face Layout
    STEP 4 Disconnect the power, bus, and Ethernet cables from the relevant connectors.
    Power cables from OUTPWR, INPWR connectors on PZ-PW92
    Bus cables from the front connectors on PZ-GT13/PZ-GT20
    Ethernet (UTP CTG5 ST CA-n) cables from the front connectors on the PZ-PC19.
    STEP 5 Remove the front bracket, and then take off the four screws fastened onto the CPU. (Refer to
    Figure 4-23.)
    STEP 6 Extract the CPR from the LPM. (Refer to Figure 4-23.)
    12
    34
    567
    8
    OFF
    12
    34
    567
    8
    OFF
    12
    34
    OFF
    MBR
    FDD ON
    OFF
    ON
    OFF OUT PWR
    IN PWR5AHDD SW
    MB
    SYSTEM SELECT0
    SENSE SYSTEM SELECT1
    SYSTEM SELECT2
    CPURST
    SLOT No.    0 1 2 3 4 5 6 STATUS IMG1 IMG2 IMG3 CPUOPE
    WDTIMG0
    ON
    ON
    ON
    4C026AE
    PZ-IO27
    PZ-PW92
    PZ-PC19 (LANI) PZ-GT20 (ISAGT)
    PZ-GT13 (ISAGT)
    PALM
    Note 1 Note 2
    Note 1:PZ-GT20 is located in LN only.
    Note 2:In place of PZ-I027, the CPR may be equipped with PZ-I028 which does not have the MB key. 
    						
    							CHAPTER 4 NDA-24307
    Page 352
    Issue 1
    UNIT/CIRCUIT CARD REPLACEMENT PROCEDURE
    Figure 4-23   Extraction of CPR from LPM
    STEP 7 Disconnect the fan cable from the connector in the backbone of CPR.
    Note:The Cooling Fan is located in the backbone of CPR and the cable connector lies in its right side. Refer
    to Figure 4-24.
    Figure 4-24   Rear View of CPR
    STEP 8 Loosen the two screws fastening the box that contains the fan inside. Slightly lift the box and
    remove it from the CPR. Refer to Figure 4-24 and Figure 4-25.
    ..... .....12
    34
    567
    812
    34
    567
    812
    345A
    SLOT 
    No.   
    01 2
    3
    45626E
    ..... .....
    12
    34
    567
    812
    34
    567
    812
    345A
    SLOT No.   
    0
    1
    2
    3
    4
    5
    6
    26E
    CPR
    LPM
    PBX
    By using the Phillips screwdriver, remove the four screws. Then, extract the CPR with particular care.
    Connector for Cooling FAN Cable
    CPR
    PZ-M14
    Cooling FAN 
    						
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