Honda Bmw 5 Service Manual
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Seat Belts NOTE- The rear bench seat belt strap may not retract fully due to in- creased friction between strap and seat cover. A small re- maining loop in belt strap when fully retracted is acceptable. WARNING- * For maximum protection from injury, seat bells should be replaced as a set (including all hardware), if they are sub- ject to occupant loading in a collision. Seat belts should not be modified or repaired. The seat belt mounting points should not be changed or modi- fied. Do not bleach or dye seat belt webbing. Webbing that is severely faded or redyed will not meet the strength requirements of a collision and must be replaced. Clean belts with a luke-warm soap solution only: Seat belts should be periodically inspected for webbing defects such as cuts or pulled threads. * Immediately after replacing a damaged or worn seat belt, destroy the old belt to prevent it from being used again.
- - Seat Belts Front seat belt tensioner, removing and installing - Disconnect battery negative (-) cable in trunk. The front seat belt loclts are equipped with pyrotechnic (ex- plosive charge) automatic tensioners. These tensioners are designed to automatically retract and tension the seat belt by 55 mm (approximately 2 inches) in the event of an accident. CAUTION- Prior to disconnecting the battery, read the battery discon- nection cautions given in 001 General Warnings and Cau- tions. WARNING- Pyrotechnic seat belt tensioners are powerful devices and should be handled with extreme care. Incorrect handling can trigger the tensioner and cause injury BMW recommends that all repair or replacement work on pyrotechnic devices must be carried out by a quali- fied BMW technician. Be sure to disconnect the battery and wait 5 seconds before attempting to work on pyrotechnic devices. Pyrotechnic devices cannot be repaired. Always re- place them. Never treat pyrotechnic components with cleaning agents or grease. - Do not expose pyrotechnic components to tempera- tures above 75% (167°F). Pyrotechnic components can only be tested electrically when installedusing the BMWService Tester (DISplus, GTI, or MoDiC). Do not fire a pyrotechnic gas generatorprior to dispos- al. It must be fired by a special disposal company or shipped back to BMW in the packaging of the new com- ponent. During body straightening and welding with an electric arc welder, always disconnect the battery and the con- nection to the pyrotechnic gas generators. - Remove front seat as described in 520 Seats. -
Seat ~eltsl < Remove tensioner cover: Cut wire ties (A). Release wiring harness from tensioner cover clip (B). - Release tensioner cover locks (C) and slide cover down to remove. - When reinstalling: Replace wire ties to relieve tension on pyrotechnic belt ten- sioner harness connector. Tightening torques . - Front seat to floor (M10) 42 Nm (31 it-lb) Seat belt to seat 48 Nm (35 It-lb) Tensioner mounting bracitet to seat rail 24 Nm (18 it-lb) Tensioner to mounting bracket 48 Nm (35 it-lb)
I Seat Belts a Front seat belt assembly 1. Seat belt buckle 2. Seat belt stop button 3. Seat belt 4. Seat belt height adjuster 5. 6-pillar cross brace 6. Seat belt reel mounting bolt 7. Seat belt anchor mounting bolt 8. Seat belt lock with pyrotechnic tensioner 9. Tensioner mounting bolt Front seat belt reel, removing and installing (sedan and Sport Wagon models) - Detach battery negative (-) cable in trunk. ~~-~ Prior to disconnecting the battery, read the battery discon- nection cautions given in 001 General Warnings and Cau- l tions. I - Remove front seat as described in 520 Seats 4 Gently pry up front and rear plastic door sill protector strips to remove.
Seat Belts Remove lower B-pillar (door pillar) plastic trim Pry carefully along bottom of trim to disengage pillar. Slide trim down (arrow) and out to remove. clips from 4 Carefully pry bottom of upper door post trim away from post to release clips. Slide upper trim panel down (arrow) to remove. Remove automatic reel from B-pillar: - Remove upper seat belt anchor bolt (A). Remove cross-brace mounting bolts (B). Remove sound insulation at base of 8-pillar. Then remove automatic seat belt reel mounting bolt (C). Lift out reel. If it is necessary to remove sliding seat belt height adjuster, unscrew mounting bolts from B-pillar.
720-8 I Seat Belts When Installing automatic reel housing to 5-pillar, slide tab into locating slot (arrow). Remainder of installation is reverse of removal Tightening torques - -. Front seat to floor (M10) 42 Nm (31 ft-lb) Seat belt to seat 48 Nm (35 ft-lb) Seat belt to height adjuster 31 Nm (23 it-lb) Seat belt reel to €3-pillar bottom 31 Nm (23 ft-lb) Sliding height adjuster to €3-pillar 24 Nm (18 ft-lb) Rear seat belt assembly (sedan) 1. Center shoulder belt reel assembly (if equipped) 2. Right shoulder belt lock 3. Lap-belt assembly 4. Left shoulder belt lock 5. Bolt MlO (tighten to 31 Nm, 23 ft-lb) 6. Left shoulder belt reel assembly 7. Center shoulder belt lock (if equipped) 8. Bolt M12 (tighten to 48 Nm, 35 ft-lb)
-- - Seat Belts Rear seat belts (sedan) - Remove rear parcel shelf to access shoulder belt assembly mounting bolts. See 513 Interior Trim. - Remove rear seat cushion to access rear seat belt lock mounting bolts. See 520 Seats. - When installing seat belt lock straps: Install right lock strap (which is shorter) underneath middle lock strap. Install left lock strap underneath middle lap belt strap. Metal strap ends must rest against stop on floor under- neath seat. Rear seat belt assembly (Sport Wagon) 1. BoltMlO (tighten to 31 Nm, 23 ft-lb) 2. Right shoulder belt reel assembly 3. Center belt lock 4. Right belt lock 5. Left belt lock 6. Center shoulder belt reel assembly 7. Left shoulder belt reel assembly 8. Bolt MI2 (tighten to 48 Nm, 35 ft-lb)
720-1 0 Seat Belts Rear seat belts (Sport Wagon) - Center shoulder belt: Remove shoulder belt guide trim at top of seat backrest. Feed belt out through slot in trim. Working in cargo com- partment, partially remove backrest cover to access shoul- der belt reel. Remove shoulder belt reel mounting bolt inside backrest. - Outboard shoulder belt: Remove roof-pillar (C-pillar) trim. Remove center shoulder belt. - Lift up rear seat cushion(s) to access rear seat belt loclc mounting bolt(s). - When installing seat belt loclc straps: Install right belt loclc strap (which is shorter) underneath center belt lock strap. Install left belt loclc strap underneath center lap belt strap. - Metal strap ends must rest against stop on floor underneath seat.
721 Airbag System (SRS) ........................... General ............................ 721-2 Airbags 721-8 ..... E39Airbags ......................... 721-3 Driver airbag. removing and installing 721-8 Two-stage airbag (MRS 111) ............ .72 1.4 Passenger airbag. removing and installing . 721-9 Airbag indicator light .................. .72 1.4 Door mounted side-impact airbag. ............... Warninas .......................... .72 1.5 removina and installina 721-10 . ..... Head protection airbag components 721 -1 1 Airbag Electronics ................. 721-6 Head protection airbag (HpS) .......... 721-12 MRS ............................... 721-6 MRS airbag system diagram ........... .72 1.6 MRS control module. replacing ......... .72 1.7 Side-impact crash sensor. removing and installing ................ .72 1.7
721 -2 l~irba~ System (SRS) This repair group covers airbag components and replace- ment. Airbag system repairand fault diagnosis is not covered. Diagnostics, component testing, and airbag system repair should be carried out by trained BMW service technicians. Individual airbag system components can only be tested elec- tronically when installed in the car. BMW service testers DIS or MoDiC or equivalent must be used for diagnostic work. WARNING- Special test equipment is required to retrieve airbag fault codes, diagnose system faults, and reseffturn off the air- bag indicator light. The indicator light will remain on until any problem has been corrected and the fault memory has been cleared. Airbags are part of the BMW Multiple Restraint System (MRS). Three versions of MRS are available in E39 models. Multiple Restraint Systems MRS and MRS II include the following restraint components: 311 996-811 997 911 997-311 999 311 999-2002 Driver and passenger front airbags (MRSIMRS II) MRS MRS II MRS Ill Passenger front two-stage airbag (cars manufactured from 911998). The seat occupancy sensor (SBE) is used for detection of a passenger in the right front seat. MRS uses the SBE in- put to determine seat belt tensioner and/or front airbag de- ployment thresholds. Side impact airbag for driver and front passenger (MRSIMRS II) Leftlright side impact crash sensors (MRSIMRS 11) Side impact airbag for rear passenger (MRS II) (optional) Head Protection System (HPS) for driver and front passen- ger (MRS II) Battery Safety Terminal - BST (MRS II) Hall Sensor seat belt switches (MRS II) Front pyrotechnic seat belt tensioners Fuel pump cut off message