Honda Bmw 5 Service Manual
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Trunk Lid, ~ail~ate]
< Adjustment D:
a = 4.5 rnrn + ll- 0.5 rnrn (0.18 in + 0.041- 0.02 in)
b = 3.7 rnrn +2 l- 1 rnrn (0.1 5 in + 0.081 - 0.04 in)
4 Adjustment E:
1 tailgate lid
a=1.3rnrnil rnrn(0.05ini0.04in)
2 rear side panel
b = 4.5 rnrn + 11 - 0.5 rnrn (0.1 8 in + 0.041 - 0.02 in)
4 Adjustment F:
a = 1.3 rnrn 21 rnrn (0.05 in 20.04 in)
b = 1 rnrn 20.5 rnrn (0.04 i0.02 in)
* c=1.3rnrn+lrnrn/-1.3rnrn(0.05in+0.04in-0.05in)
d = 4.5 rnrn + 1 rnrn I - 0.5 rnrn (0.18 in +...](http://img.usermanuals.tech/thumb/34/100712/w64_bmw-5-service-manual-1509562501_d-844.png "Page 845
. -
Trunk Lid, ~ail~ate]
< Adjustment D:
a = 4.5 rnrn + ll- 0.5 rnrn (0.18 in + 0.041- 0.02 in)
b = 3.7 rnrn +2 l- 1 rnrn (0.1 5 in + 0.081 - 0.04 in)
4 Adjustment E:
1 tailgate lid
a=1.3rnrnil rnrn(0.05ini0.04in)
2 rear side panel
b = 4.5 rnrn + 11 - 0.5 rnrn (0.1 8 in + 0.041 - 0.02 in)
4 Adjustment F:
a = 1.3 rnrn 21 rnrn (0.05 in 20.04 in)
b = 1 rnrn 20.5 rnrn (0.04 i0.02 in)
* c=1.3rnrn+lrnrn/-1.3rnrn(0.05in+0.04in-0.05in)
d = 4.5 rnrn + 1 rnrn I - 0.5 rnrn (0.18 in +...")
Trunk Lid, Tailgate Rear window and tailgate, alignment - Alignment procedures involve adjusting tailgate, window, and spoiler to have equal space between iefl and right sides and to be flush with body. Measurement locations and specific di- mensions are shown. - If alignment has been disturbed during repair, adjust fit of tail- gate to body. Then adjust fit of rear window to tailgate. Clearance of the rear window is adjusted by adding or re- moving shims between hinge bracket and rear window (maximum of three shims). Adjust spoiler gap to body last. Height of spoiler is set by alignment of the rear tailgate. Gap of spoiler to body is set by adjusting spoiler attach- ment fasteners. - Lateral and vertical alignment of the window and tailgate is done using hinge bolts. Fine adjustment of the tailgate to the body is made using rubber stop buffers and latch assembly. Spoiler gap specification Rear spoiler to roof 4.25 - 5 mm (0.167 - 0.197 in) Max. deviation from parallel 0.5 mm (0.019 in) Tailgate alignment, preliminary work - Open rear window and tailgate. < Remove lower sill trim panel fasteners covers (arrows) and fasteners. - Remove rear window and tailgate trim panel. - Checlc left and right side lateral guides and tailgate latch ful- crums for wear or damage. Replace if necessary.
41 2-1 4 l~runk Lid, Tailgate < Loosen left and right lateral guide to body fasteners (arrows) until guide can be moved. 4 Loosen left and right tailgate lateral guide fasteners (arrow) and fully retract guides. Check fulcrum pads (arrows) on lower section of tailgate lock for damage. Replace if necessary.
Trunk Lid, ~ail~atel 4 Loosen lower tailgate lock fasteners (arrows) so that tailgate lock can center itself. CAUTION- The lower section of tailgate lock must not scrape against the upper section. The eccentric pin on the lower section of the tailgate loclc rotates when being locked from upper section of tailgate lock. - Disconnect tailgate latch actuator motor by squeeze locking tabs on electrical harness connector and disconnecting. CAUTION- Eccentric pin in lower section of trunk lid lock must be at lower dead center. After disconnecting plug connector from actuator mo- tor, tailgate is opened by electric unloclcing fixture of up- per section of tailgate loclc. . For this reason, the cable connections to the upper section of the tailgate loclc must remain connected. Othe~tise the tailgate can only be opened by the emer- gency handle. Eccentric pin of lower section of tailgate loclc remains at bottom dead center point after unlock- ing. Tailgate alignment, height adjustment 4 Loosen left and right tailgate hinge fasteners (arrows) to al- low tailgate to be adjusted. CAUTION- . When the hinge screws for the tailgate are released, the position of the overall assembly changes with respect to the body. The position of the rear window frame to the tailgate re- mains unchanged. - Close tailgate carefully and check gap dimensions. See Tail- gate alignment specifications below. - Tighten hinge screws when gap dimensions are correct.
Trunk Lid, Tailgate Tailgate alignment specifications - The following illustrations show details of the tailgate adjust- ment at each marked point. < Adjust gap dimensions in accordance with adjustment spec- ifications B, C, D, E, and F. 4 Adjustment B: a = + 11 - 0.5 mm (+0.04 in/ - 0.02 in) b = 1 mm + 11 - 0.5 mm (+0.04 in1 - 0.02 in) 4 Adjustment C: a = 4.5 mm + 11 - 0.5 mm (0.18 in + 0.041 - 0.02 in) b = 0.8 mm 20.6 mm (0.03 in 20.02 in)
. - Trunk Lid, ~ail~ate] < Adjustment D: a = 4.5 rnrn + ll- 0.5 rnrn (0.18 in + 0.041- 0.02 in) b = 3.7 rnrn +2 l- 1 rnrn (0.1 5 in + 0.081 - 0.04 in) 4 Adjustment E: 1 tailgate lid a=1.3rnrnil rnrn(0.05ini0.04in) 2 rear side panel b = 4.5 rnrn + 11 - 0.5 rnrn (0.1 8 in + 0.041 - 0.02 in) 4 Adjustment F: a = 1.3 rnrn 21 rnrn (0.05 in 20.04 in) b = 1 rnrn 20.5 rnrn (0.04 i0.02 in) * c=1.3rnrn+lrnrn/-1.3rnrn(0.05in+0.04in-0.05in) d = 4.5 rnrn + 1 rnrn I - 0.5 rnrn (0.18 in + 0.041 - 0.02 in) CAUTION- Rear window frame must not extend above height of roof. Olherwise, wind noise will be created.
41 2-1 8 Trunk Lid, Tailgate Tailgate gap and length adjustment - Close tailgate and open rear window. Loosen left and right tailgate hinge bracket fasteners (ar- rows) to allow movement of tailgate. CAUTION- When the hinge bracket fasteners are loosened, the posi- tion of the rear window frame changes with respect to the tailgate. Always check the settings of the rear window frame to the tailgate and make adjustment if necessary NOTE- The tailgate should be approximately I mm lower then side walls. 4 To obtain tailgate to body parallel alignment, top edge of tail- gate must first be adjusted parallel to the edge of D-pillar (A). I D-pillar gap 27 rnrn (1.6 in)/ - Adjust gap with window open and tailgate closed.
Trunk Lid, Tailgate 4 Tighten left and right tailgate bracket iasteners (arrows) 4 Tighten upper left and right tailgate fasteners (arrows). - Open tailgate while taking care not to change hinge posi- tions. 4 Tighten lower tailgate hinge fasteners (arrows) - Reconnect eccentric pin actuator motor electrical harness Plug. CAUTION- The eccentric pin in the lowersection of the tailgate loclc turns in the tailgate when the button is pressed. - Operate button in tailgate to actuate loclting motor. Eccentric pin should move to top dead center position.
Trunk Lid, Tailgate 4 To periorm contact pattern test, coat lower latch areas A, 6 and C with grease. Carefully close and reopen tailgate. Check that upper section of tailgate lock does not scrape against lower latch. * Eccentric pin in lower section of tailgate loclc must not scrape against upper section (B) of tailgate lock. The contact pattern (C) of upper section of tailgate lock on eccentric pin should be centered. - To adjust height of upper section of tailgate lock, loosen fas- teners, move upper section of lock and retighten fasteners. Repeat contact pattern test after height adjustment. Tailgate lateral guide, adjusting < If necessary, loosen lateral guide to body fasteners (arrows) to allow it to move. Move lateral guides to center position. < Loosen lateral guide to tailgate fasteners to allow it to move. - Close tailgate to center guides with respect to each other. NOTE- The bracket of the lateral guide continues to touch against the body without clearance as does the lateral guide against the tailgate. - Open tailgate and tighten guide fasteners.
41 2-21 Trunk Lid, ~ailaatel Rear window, adjusting NOTE- Three versions of rear window are used on Sport Wagon models. Tailgate must be correctly adjusted before rear window ad- justments are made. - . . . . . .. .. 4 With tailgate closeo ano rear window open, oosen ninge fas- teners (arrows) to allow ninge to move. - LoosLn fasteners n lower section of ock to al ow movement. - Care& ly c ose rear window: Ad.~st gap dmensions and poston of rear window relative to Oody panel. See Tailgate alignment specifications. . FA-UTION- I On transition area between rooflailgate, tailgate must not ex- tend above height of roof othe~lise wind noise will be creat- ed. - If necessary, adjust height of rear window frame by inserting spacers between the hinge and the frame. - Carefully open rear window, taking care not to alter adjust- ment. Tighten left and right rear window fasteners. Close rear window and check adjustment, repeat step if necessary. See Tailgate alignment specifications. Rear window locking pin, adjusting NOTE-- Several versions of rear window locldng pin are used on Sport Wagon models. 1999 528i model is shown. Other models are similar. For rear window adjustment specifications, seeTailgate alignment specifications. Loosen lower assembly fasteners (arrows)
41 2-22 1 Trunk Lid, Tailgate 4 With rear window open, loosen loclc nut (A) so that inclination of loclting pin (B) can be adjusted. - Carefully close rear window, while ensuring that locking pin is centered in rotary latch in lower section. NOTE- When closing rear window, be sure that there is a gap of ap- proximately 1 mm (0.04 in) between the locliing pin and the rotary latch in the lower section of lock. - Open tailgate and tighten lower loclc assembly fasteners. Be careful not to alter inclination of loclting pin (B) when tighten- ing loclc nut (A). 4 To adjust height of rear window at lock, loosen loclc nut (A) and turn locking pin (B). Be careful not alter position of loclting pin when tightening lock nut (A). CA UTIOG After adjusting rear window, always checlr position of wiper axis relative to drive disc and limit stop on rear window wiper motor. Adjust if necessary See 611 Wipers and Washers.