Honda Bmw 5 Service Manual
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Spare parts kit Carrying a basic set of spare parts can prevent a rninorbreak- down from turning into a major repair annoyance. The list be- low is a good place to start. Spare parts kit - basic Polyribbed drive belt(s) BMW engine oil: one or two quarts BMW engine coolant: 1 gallon of premixed 50150 BMW anti-freeze and water Fuse assortment: 7.5A. IOA, 1 5A, 20A, 30A. 50A Radiator hoses: upper and lower Spare parts kit - additional contents Exterior lighting bulbs: headlight, bralte light, turn signal, and taillight * Wiper blades or blade inserts Brake fluid: new, unopened bottle, DOT 4 specification Main relay for DME system
020 Maintenance General ........................... .02 0.2 Special tools ........................ .02 0.2 Service Interval Indicator (Sll) ........... .02 0.3 Service Interval Indicator (Sll), resetting ... .02 0.3 Inspection I, Inspection 11 ............... .02 0.5 Maintenance Tables ................ .02 0.6 Fluid and Lubricant Specifications .. .02 0.9 Fluids and lubricants ................. .02 0.10 Engine Oil Service ................ .02 0.1 I Engine oil. checking level ............. .02 0.12 Engine oil and filter. changing .......... .02 0-13 Engine Compartment Maintenance . .02 0.14 Accelerator and linkage ............... .02 0.14 Air filter. replacing ................... .02 0.1 4 Cooling system service ............... .02 0.15 Engine drive belt service .............. .02 0.16 Idlespeed .......................... 020-19 Catalytic converter and oxygen sensors .. .02 0.19 Power steering fluid, checking level ..... .02 0.20 Spark plugs ........................ .02 0.20 Spark plugs, replacing ................ .02 0.21 Interior ventilation microfilter, replacing ... .02 0.22 Other Mechanical Maintenance ..... .02 0.22 Battery, checking. cleaning. and replacing .02 0-22 Brake fluid. replacing ................. .02 0-24 Brake pad 1 rotor wear. checking ........ .02 0.24 Brake system, inspecting ............. .02 0.25 Parking brake. checking ............... 020-25 Clutch fluid. checking ................. 020-26 Differential oil level. checking ........... 020-26 Drive axle joint (CV joint) boots. inspecting 020-27 Exhaust system. inspecting ............ 020-27 Fuel filter. replacing .................. 020-27 Fuel tank and fuel lines. inspecting ...... 020-28 Suspension. front. inspecting ........... 020-29 Suspension. rear. inspecting ........... 020-29 Tires. checking inflation pressure ........ 020-29 Tires. rotating ....................... 020-29 Transmission service. automatic ........ 020-29 Transmission service. manual .......... 020-30 Transmission fluid. checking and filling (manual transmission) ................ 020-30 Wheels. aligning ..................... 020-30 Body and Interior Maintenance ..... 020-31 Body and hinges. lubricating ........... 020-31 Exterior washing ..................... 020-31 Interior care ........................ 020-31 Leather upholstery and trim ............ 020-31 Polishing ........................... 020-32 Seat belts .......................... 020-32 Special cleaning ..................... 020-32 Washing chassis ..................... 020-32 Waxing ............................ 020-32 Windshield wiper blade maintenance ..... 020-33
020-2 Maintenance The information given in this repair group includes the routine checlts and maintenance steps that are both required by BMW under the terms of the vehicle warranty protection and recommended by BMW to ensure long and reliable vehicle operation. NOTE- Aside from keeping your car in the best possible condition, proper maintenance plays a role in maintaining full protection under BMWs new car warranty coverage. If in doubt about the terms and conditions of your cars warranty, an autho- rized BMW dealer should be able to explain them to you. Special tools Some special tools are required for performing engine main- tenance tasks. Be sure to have the necessary equipment on hand before starting any job. 4 Hand pump for manual transmission lifetime oil 71 (Tool No. BMW 002 080) 4 Cooling fan counterhold wrench (Tool No. BMW 11 5 030) I I 4 Coolina fan wrench I 4 Service position hood props (Tool No. BMW 51 2 160)
Maintenance Service Interval lndicator (Sll) The BMW Service Interval lndicator (SII) notifies the driver when oil change and other service is required. The Sll dis- plays the phrase OIL SERVICE orINSPECTI0N and 7 light emitting diodes (LEDs) in the Instrumentcluster: 5green, one yellow and one red. For the 1997 and later 5 Series, BMW introduced an oil change interval based on fuel consumption. The advantages of this system are: Fuel consumption is an accurate method of determining engine load and the need for service. The processing electronics are simple. Resetting of indicator before the scheduled time will not affect the time to the next service. 4 The Sll is programmed to measure a set volume of con- sumed fuel. This volume varies between models, dependent on vehicle and engine size. The Sil control unit receives a signal from the engine control module (ECM) when the vehi- cle is in use. As 20% of the programmed fuel volume is con- sumed, one of the green LEDs will go out. Each successive 20% of fuel consumption will cause the next LED to go out until 100% of the measured volume has been consumed. At this point the yellow LED will come on, indicating that service is due. When 108% of the measured volume has been con- sumed, the red LED will illuminate, indicating that service is overdue. Service Interval Indicator (SII), resetting After the specified maintenance has been carried out, the Sll memory should be reset. NOTE- For reference, the BMW oil service requirements are approx- imately equivalent to the maintenance tliat other European manufacturers specify at intervals with a maximum of every 15.000 miles or I2 months.
020-4 Maintenance 1997 to 2000 models 1997 to 2000 models are equipped with a data link connector (DLC) plug in the right side engine compartment: Reset SII using BMW service and scan tool (DISplus or MoD- iC, GTI) or a specialty tool from another manufacturer. Plug tool (arrow) into DLC. CAUTION- Follow the manufacturers directions when resetting the Sll. If the reset procedures are done incorrect& the tool or the elec- tronic Service Interval Indicator may be damaged. Aftermarket reset tools that can reset all models with the DLC can be purchased from one of the following suppliers: Specialty tool suppliers Assenmacher Specialty Tools 6440 Odell Place Boulder, CO 80301 303-530-2424 [email protected] http://www.asttool.com Baum Tools Unlimited, Inc. P.O. Box 5867 Sarasota, FL 34277-5867 800-848-6657 [email protected] http://www.baumtools.com Peake Research. Automotive Products Division P.O. Box 28776 San Jose, CA 95159 408-369-0406 support @peakeresearch.com http://www.peal~eresearch.com 2001 and later models On vehicles without the data link connector (DLC) in the en- gine compartment (2001 and latercars), the reset tool can not be used. Instead, the Sll can be reset with the trip odometer reset button in the instrument cluster. Make sure ignition key is in OFF position. * Press and hold trip odometer button in instrument cluster, and turn ignition key to ACCESSORY position. Keep button pressed for approximately 5 seconds until either of following appear in display: OIL SERVICE or INSPECTION, with RESET. Press button again and hold for approximately 5 seconds until RESET flashes.
Maintenance 0 Service due is shown with RESET if the measured con- sumption limit has been reached and resetting is possible. If RESET is not shown, the minimum limit has not been reached and resetting is not possible. While display is flashing, press button briefly to reset Sll. After display has shown new interval, the following will appear in display for approximately 2 seconds: END SIA. NOTE- The system can only be reset again after the vehicle has been driven approximately 50 to 75 miles (consumes at least2.5gallons of fuel). If the display shows RESETwhen resetting, the minimum driving distance has been fulfilled and the system can be reset again. 0 It is possible to interrupt and end the reset procedure by changing the position of the ignition ley. lnspection I, lnspection II The Service Interval Indicator (SII) signals the need for main- tenance and inspection. There are two sets of inspection re- quirements, alternating throughout a cars maintenance history. If the last inspection interval was lnspection I, the next inspection interval (following an oil service) will be lnspection 11, the next after that will be lnspection I, and so on. lnspection I tasks are listed in Table b. lnspection I Service. lnspection II includes most of the tasks from lnspection I with additional lnspection II tasks. A complete listing of lnspection II tasks is in Table c. lnspection I1 Service. NOTE- For reference, the BMW lnspection I and lnspection I1 re- quirements are approximately equivalent to the maintenance requirements that other European manufacturers specify. ln- spection I is normally due at intervals with a maximum of 30,000 miles or 24 months. lnspection I1 is normally due at intervals with a maximum of 60,000 miles or 48 months.
Maintenance The intervals for most tasks listed in the maintenance tables below are determined by the Sll. NOTE- BMW is constantly upgrading recommended maintenance procedures and requirements. The information contained here is as accurate as possible at the time of publication. if there is any doubt about what procedures apply to a specific model or year, or what intervals should be followed, remem- ber that an authorized BMW dealer has the latest information on factory-recommended maintenance. Except where noted, the maintenance items listed apply to all models and model years covered by this manual. The num- ber in the additional repair information column refers to the repair group in this manual where additional information can be found. Table a. Oil Service I I I I I Additional ( New parts (Tools Required requrred Under car maintenance 1 I I I I I I - I I Engine compartment maintenance Check overall thickness of front and rear bralte pads. If replacement is necessary: Examine braite disc surface. Clean brake pad contact points in calipers. Grease wheel centering hubs. Checlc thickness of parking braite linings only when replacing rear brake pads. Checlc operation of parking brake and adjust as necessary. spare Table b. Inspection I Service I 1 I I [Additional 020 020 020 New parts Warm engrne Dealer service Irepair , /Tools Required (required (required . (recommended lnformatlon Change oil and oil filter Reset Service Interval indicator [Sli) Replace interior ventilation microfilter * A * * * I I I I I Undercar maintenance Checlc engine drive belt condition 020 ri: * Change oil and oil filter. 020 *
Table b. Inspection I Service (continued) Checlt transmission and differential for external lealts. Check CV joint boots for damage or leaks. Visually check fuel tank, fuel lines, and connections for leaks. New parts Tools Required required Check condition, position, and mounting ol exhaust system. Visually check and adjusl if necessary. Check power steering system for lealts. Check power steering fluid level and adjust if necessary. Check steering racidbox and tie rods for tightness. Checit condition of front axle joints, steering linkage, and steering shaft joints. Check overall thickness of front and rear bralte pads using BMW special tool. If replacement is necessary: Examine brake disc surface. Clean brake pad contact points in calipers Grease wheel centering hubs. Checlt thickness of parking brake linings only when replacing rear brake shoes. Checit operation of pariting brake and adjust as necessary. Checlt front control arm bushings for damage or wear. Check brake system connections and lines for leaks, damage, and incorrect positioning Warm engine (~ealer service Irepair , required recommended lnformat~on Check parking braite actuator. Adjust if necessary Check ail tire pressure (including spare) and correct if necessary. Checlt condition of tires (outer tread surface), tread wear pattern: in case of uneven wear, perform wheel alignment. inspect entire body according to terms of rust oerforation limited warrantv. (Must be *: 4: 2 ~ perfdrmed at least every two years). I Read out on-board diagnostic (OBD 11) fault codes. Checkengine coolant system1 heater hose connections for leaks. Checit coolant level and antifreeze protection level. Add coolant as necessary. * 100113010BD I 170
--- - Maintenance Table b. Inspection I Service (continued) I I I I Warm engine Dealer service required recommended Check windshield washer fluid level and antifreeze protection. Add washer fluid as necessary. Replace ventilation microfilter. (Note: reduce replacement intervals in dusty operation conditions) Reset Service interval Indicator (Sil). Additional repair information Tools Required * eck aim of washer jets and adjust if necessary. covers, obvious damage or attachment o s or accessories. Road test Check braking performance, steering, heating and air conditioner operation. Check manual transmission and clutch operation or automatic transmission operation. New parts required * Bodylelectrical 121 630 630 Checic battery state of charge Check operation of: headlights, parking iights, back-up lights. license plate lights, interior lights, glove box illumination, engine compartment light, trunk light, turn signals, emergency flashers, stop iights. Check operation of horn and headlight dimmer switch :i: