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Honda Bmw 5 Service Manual

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    Exhaust System 
    Oxygen  sensors (precatalyst), replacing 
    (M52 TU and M54) 
    The  precatalyst  oxygen sensors  are installed  at the top  of the 
    exhaust manifolds. 
    WARNING- 
    Allow components  to cool  before  servicing. 
    - Using BMW scan tool DlSplus (Diagnostic Information  Sys- 
    tem) or equivalent,  read out and clear  ECM fault  codes. 
    Working at  right side of engine above exhaust manifolds, 
    remove front  or rear oxygen sensor harness connector 
    (arrows)  from bracket,  then separate plug. 
    NOTE- 
    In photo,  secondary  air pump has  been removed  for clarity. 
    Remove oxygen sensor  using special oxygen sensor 
    removal socket. 
    Installation is reverse  of removal 
    New sensor threads come coated with anti-seize paste. 
    If  reusing  a sensor, apply thin coat  of anti-seize paste to 
    threads  only. Do not  contaminate tip  of sensor with paste 
    or lubricants  of any  sort. 
    Install  harness and connector  in original  location. 
    Tightening torque 
    - -. 
    Oxygen sensor  to manifold 50 Nm (37 ft-lb) 
    Oxygen  sensors (post-catalyst), replacing 
    (M52 TU and M54) 
    The  post-catalyst oxygen sensors  are installed  at the  rear  of 
    the  catalytic converters. 
    WARNING- 
    Allow components  to cool  before servicing 
    - Using  BMW scan tool DlSplus or equivalent, read out  and 
    clear  ECM fault codes. 
    - Remove  large cover from  above fuel raillintake manifold.   
    						
    							
    Exhaust System 
    Label and disconnect sensor  harness connectors  (arrows). 
    CAUTlOI\C 
    Label connectors  so that front  and rear connectors  are not 
    mixed up. 
    - Detach  harness from  guides  and brackets. 
    - Remove oxygen sensor from exhaust manifold  using special 
    tool 
    11 7 030 or equivalent. 
    - Installation is reverse  of removal 
    New sensor threads  come coated with anti-seize paste. 
    If  reusing  old sensor, apply  thin coat  of anti-seize paste  to 
    threads  only. Do not  contaminate tip  of sensor with  paste 
    or  lubricants  of any  sort. 
    Install  harness  and connector  in original  location. 
    Tightening torque 
    Oxygen sensor  to manifold  50 Nm (37 ft-lb) 
    Oxygen  sensor, replacing 
    (M52 and M62 engine) 
    The sensors  are installed  at the  front and rear  of the  catalytic 
    converters. 
    I WARNING- I 
    I Allow components to  cool before  servicing. I 
    Using BMW scan tool DlSplus or equivalent,  read out and 
    clear 
    ECM fault codes. 
    Detach harness from  guides and brackets. 
    Remove oxygen sensors  (arrows) from exhaust using  spe- 
    cial  tool 
    ll 7 030 or equivalent. 
    Installation is reverse  of removal 
    New sensor threads  come coated with anti-seize paste. 
    If  reusing a sensor, apply thin coat  of anti-seize paste  to 
    threads  only. Do not contaminate tip  of sensor with paste 
    or lubricants  of any  sort. 
    Install harness  and connector  in original  location. 
    Tightening torque 
    Oxvaen sensor  to manifold 50 Nm (37 it-lb)   
    						
    							
    Exhaust System 
    M52 engine 
    (5281 1997-1 998) 
    1.  Exhaust manifolds 
    2. Sealing  washer 
    3.  Plug 
    4.  Gasket (manifold to  cylinder 
    head) 
    5. Clamping sleeve 
    6.  Post-catalytic converter oxygen  sensor 
    7. Pre-catalytic converter oxygen 
    sensor 
    8.  Hanger 
    9. Rear muffler 
    10.  Vibration dampener 
    11.  Center support bracket 
    12.  Clamping sleeve 
    13.  Front  pipe with catalytic 
    converters 
    14.  Hanger 
    15.  Center  muffler 
    16.  Gasket (front  pipe to manifold)   
    						
    							
    I Exhaust System 
    M52 TU and M54 engines 
    (528i 1999-2000 
    and  525i  2001-2003) 
    1. Transmission bracket 
    2. Center  support bracket 
    3. Front muffler 
    4. Clamping sleeve 
    5. Vibration dampener 
    6. Hanger 
    7. Rear muffler 
    8. Hanger 
    9. Center muffler 
    10. Oxygen sensors, post-catalytic 
    converter 
    11. Oxygen sensors, pre-catalytic 
    converter 
    12. Exhaust manifoldlcatalytic 
    converter assemblies   
    						
    							
    Exhaust systeml 
    M54 engine 
    (5301 2001-2003) 
    Clamping sleeve 
    Front muffler Rear  muffler 
    Hanger 
    Vibration dampener 
    Clamping sleeve 
    Center  muffler 
    Hanger 
    Gasket  (front pipe to manifold) 
    10.  Exhaust 
    manifold/catalytic 
    converter assemblies 
    11.  Oxygen sensors, post-catalytic  converter 
    12.  Oxygen sensors, pre-catalytic  converter   
    						
    							
    I Exhaust System 
    M62 engine 
    (540i 1997-1 998) 
    1. Right side catalytic converters 
    2. Support bracket 
    3. Support bracket 
    4.  Center muffler 
    5. Hanger 
    6. Rear  muffler 
    7.  Clamping sleeve 
    8. Oxygen sensors, post-catalytic 
    converter 
    9. Oxygen sensors, pre-catalytic 
    converter 
    10.  Left side catalytic converter 
    11.  Sealing rings 
    12. Left front exhaust manifold 
    13.  Left rear exhaust manifold 
    14.  Gasket 
    15.  Exhaust manifold, right front 
    16.  Exhaust manifold, right rear   
    						
    							
    Exhaust systeml 
    M62 TU engine 
    (540i 1999-2003) 
    1. Oxygen sensors, pre-catalytic 
    converter 
    (2) 
    2. 
    Oxygen sensors, post-catalytic 
    converter 
    (2) 
    3. 
    Hanger 
    4. Rear muffler 
    5. Clamping sleeve 
    6. Hanger 
    7. Center muffler 
    8. Clamping sleeve 
    9. Catalytic converter, left  side 
    10. Catalytic converter, right side 
    11. Exhaust manifoldlcatalytic 
    converter, 
    left side 
    12. Gasket (2) 
    13. 
    Gasket (2) 
    14. 
    Exhaust manifoldlcatalytic 
    converter, right side   
    						
    							
    200 Transmission-Genera! 
    General ........................... .20 0.2 Automatic Transmission 
    Drivetrain .......................... .20 0.2 Transmission Lubricants 
    Manual Transmission 
    .............. .20  0.2   
    						
    							
    This repair group covers  general application information for 
    the clutch,  manual and automatic transmissions, shift  linkag- 
    es  and  driveshaft. 
    Drivetrain 
    I ZF manual  transmission I 
    BMW E39 models are  equipped with a longitudinal drivetrain. 
    The  transmission  is  bolted directly  to the rear  of the  engine. 
    A 
    driveshaft  connects the  output shaft of the  transmission to  the 
    rear  final  drive.  Individual  drive axles with integrated constant 
    velocity joints transfer rotational power from  the final drive 
    unit to  the rear wheels. 
    4 Due  to different power characteristics and performance  re- 
    quirements, various  manual transmissions  are used in mod- 
    els covered  by this  manual. Manual transmission 
    applications  are given  in the table below. 
    For  manual transmission  specifications or repair  procedures, 
    refer to 
    230 Manual  Transmission. 
    Manual transmission  models use a single disc  clutch with 
    dual-mass  flywheel. For  further information,  see 
    210 Clutch. 
    The  manual transmission  metal  ID plate  is mounted  on side of 
    transmission.  Do not rely  on numbers cast  on transmission 
    case for identification. 
    Manual  transmission  applications 
    Model  Year  Engine Transmission 
    5251 2001 - 2002 M52TU, M54 Getrag S5D 250G 
    528i 1997-2002 M52 ZF S5D 3202   
    						
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