Honda Bmw 5 Service Manual
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-- - Exhaust System Oxygen sensors (precatalyst), replacing (M52 TU and M54) The precatalyst oxygen sensors are installed at the top of the exhaust manifolds. WARNING- Allow components to cool before servicing. - Using BMW scan tool DlSplus (Diagnostic Information Sys- tem) or equivalent, read out and clear ECM fault codes. Working at right side of engine above exhaust manifolds, remove front or rear oxygen sensor harness connector (arrows) from bracket, then separate plug. NOTE- In photo, secondary air pump has been removed for clarity. Remove oxygen sensor using special oxygen sensor removal socket. Installation is reverse of removal New sensor threads come coated with anti-seize paste. If reusing a sensor, apply thin coat of anti-seize paste to threads only. Do not contaminate tip of sensor with paste or lubricants of any sort. Install harness and connector in original location. Tightening torque - -. Oxygen sensor to manifold 50 Nm (37 ft-lb) Oxygen sensors (post-catalyst), replacing (M52 TU and M54) The post-catalyst oxygen sensors are installed at the rear of the catalytic converters. WARNING- Allow components to cool before servicing - Using BMW scan tool DlSplus or equivalent, read out and clear ECM fault codes. - Remove large cover from above fuel raillintake manifold.
Exhaust System Label and disconnect sensor harness connectors (arrows). CAUTlOI\C Label connectors so that front and rear connectors are not mixed up. - Detach harness from guides and brackets. - Remove oxygen sensor from exhaust manifold using special tool 11 7 030 or equivalent. - Installation is reverse of removal New sensor threads come coated with anti-seize paste. If reusing old sensor, apply thin coat of anti-seize paste to threads only. Do not contaminate tip of sensor with paste or lubricants of any sort. Install harness and connector in original location. Tightening torque Oxygen sensor to manifold 50 Nm (37 ft-lb) Oxygen sensor, replacing (M52 and M62 engine) The sensors are installed at the front and rear of the catalytic converters. I WARNING- I I Allow components to cool before servicing. I Using BMW scan tool DlSplus or equivalent, read out and clear ECM fault codes. Detach harness from guides and brackets. Remove oxygen sensors (arrows) from exhaust using spe- cial tool ll 7 030 or equivalent. Installation is reverse of removal New sensor threads come coated with anti-seize paste. If reusing a sensor, apply thin coat of anti-seize paste to threads only. Do not contaminate tip of sensor with paste or lubricants of any sort. Install harness and connector in original location. Tightening torque Oxvaen sensor to manifold 50 Nm (37 it-lb)
Exhaust System M52 engine (5281 1997-1 998) 1. Exhaust manifolds 2. Sealing washer 3. Plug 4. Gasket (manifold to cylinder head) 5. Clamping sleeve 6. Post-catalytic converter oxygen sensor 7. Pre-catalytic converter oxygen sensor 8. Hanger 9. Rear muffler 10. Vibration dampener 11. Center support bracket 12. Clamping sleeve 13. Front pipe with catalytic converters 14. Hanger 15. Center muffler 16. Gasket (front pipe to manifold)
I Exhaust System M52 TU and M54 engines (528i 1999-2000 and 525i 2001-2003) 1. Transmission bracket 2. Center support bracket 3. Front muffler 4. Clamping sleeve 5. Vibration dampener 6. Hanger 7. Rear muffler 8. Hanger 9. Center muffler 10. Oxygen sensors, post-catalytic converter 11. Oxygen sensors, pre-catalytic converter 12. Exhaust manifoldlcatalytic converter assemblies
Exhaust systeml M54 engine (5301 2001-2003) Clamping sleeve Front muffler Rear muffler Hanger Vibration dampener Clamping sleeve Center muffler Hanger Gasket (front pipe to manifold) 10. Exhaust manifold/catalytic converter assemblies 11. Oxygen sensors, post-catalytic converter 12. Oxygen sensors, pre-catalytic converter
I Exhaust System M62 engine (540i 1997-1 998) 1. Right side catalytic converters 2. Support bracket 3. Support bracket 4. Center muffler 5. Hanger 6. Rear muffler 7. Clamping sleeve 8. Oxygen sensors, post-catalytic converter 9. Oxygen sensors, pre-catalytic converter 10. Left side catalytic converter 11. Sealing rings 12. Left front exhaust manifold 13. Left rear exhaust manifold 14. Gasket 15. Exhaust manifold, right front 16. Exhaust manifold, right rear
Exhaust systeml M62 TU engine (540i 1999-2003) 1. Oxygen sensors, pre-catalytic converter (2) 2. Oxygen sensors, post-catalytic converter (2) 3. Hanger 4. Rear muffler 5. Clamping sleeve 6. Hanger 7. Center muffler 8. Clamping sleeve 9. Catalytic converter, left side 10. Catalytic converter, right side 11. Exhaust manifoldlcatalytic converter, left side 12. Gasket (2) 13. Gasket (2) 14. Exhaust manifoldlcatalytic converter, right side
200 Transmission-Genera! General ........................... .20 0.2 Automatic Transmission Drivetrain .......................... .20 0.2 Transmission Lubricants Manual Transmission .............. .20 0.2
This repair group covers general application information for the clutch, manual and automatic transmissions, shift linkag- es and driveshaft. Drivetrain I ZF manual transmission I BMW E39 models are equipped with a longitudinal drivetrain. The transmission is bolted directly to the rear of the engine. A driveshaft connects the output shaft of the transmission to the rear final drive. Individual drive axles with integrated constant velocity joints transfer rotational power from the final drive unit to the rear wheels. 4 Due to different power characteristics and performance re- quirements, various manual transmissions are used in mod- els covered by this manual. Manual transmission applications are given in the table below. For manual transmission specifications or repair procedures, refer to 230 Manual Transmission. Manual transmission models use a single disc clutch with dual-mass flywheel. For further information, see 210 Clutch. The manual transmission metal ID plate is mounted on side of transmission. Do not rely on numbers cast on transmission case for identification. Manual transmission applications Model Year Engine Transmission 5251 2001 - 2002 M52TU, M54 Getrag S5D 250G 528i 1997-2002 M52 ZF S5D 3202