Honda Bmw 5 Service Manual
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- ... ---- - Fenders, -- Engine ~oodl 4 Remove bolts (arrows) along top edge of fender. - Carefully remove fender from body. Detent screw on left and right hood hinge (1) must be set at 25 i- 1 mm (1 k .04 in). - Installation is reverse of removal, noting the following: Before installing new fender, clean old sealant and protec- tive coating from mounting surfaces. Position new fender and loosely install all mounting bolts. Align fender with door pillar and inner fender, then tighten bolts. Repair any paint damage and paint any exposed metal. Reseal and apply protective coating to mounting surfaces.
Hood, raising to service position CAUTION- Do not switch on the windshield wipers with the engine hood raised. As a precaution, remove the wiper motor fuse. See 610 Electrical Component Locations. The hoodis heavy Before removing the hoodsupports, be sure to have an assistant help support the hood. < Open hood fully. With the help of a partner, support hood and remove retaining clips (arrow) on upper end of pressurized lifting struts. Pull struts off hood. < Raise hood to service position and loclc in position by placing bolts (arrow) in right and left hinges.
Fenders, Engine ~ood/ Hood, removing and installing With hood open: Remove hood wiring harness mounting clip (A) Disconnect electrical harness connector (B). Unplug windshield washer hose (C). WARNING- The hood is heavy Before removing the hoodsupports, be sure to have an assistant help support the hood. Mark position of hinge plates. With the help of a assistant, support hood and remove retain- ing clips (A) on upper end of pressurized lifting struts. Pull struts off hood. Loosen upper hinge bolts (B) Remove lower hinge bolts (C). Lift hood off carefully. Installation is reverse of removal. * Repair any paint damage and paint any exposed metal Check hood alignment. See Hood, aligning. NOTE- The hood was fitted and attached to an unfinished body at the factory Unfinished sunaces exposed by this procedure must be touched up with paint,
41 0-8 (Fenders, Engine Hood Hood, aligning When installing the hood, align the hinges as close to the orig- inal painted surface as possible. Movement of the hood on its attaching hardware may require touch-up paint. The hood should be aligned so that gap (arrows) to fender is as even as possible. 4 If height adjustment at rear of hood is off, adjust height using adjusting screw in lower hinge (arrow). Loosen and reposi- tion as necessary. If height adjustment at ing adjusting screw: rear of hood cannot be completed us- Q Loosen lower hinge screws (1) and (2). Add or remove washers as needed to correct height set- ting.
Fenders, Engine ~oodl Adjusting detent buffers for hood: Raise hood. * Shape pieces of rubber (butyl) tape into two IOmm col- umns and place on buffers (A). * Close hood. Measure dimension of the compressed rubber tape. Using measurement dimension, adjust detent buffer (A) Hood should be under a slight preload. (+0.5 mm). Fellow the same procedure on the front buffers (B). - After adjustment have been made, check that hood lid is flush against detent buffers and if necessary repeat the adjust- ment. CAUTION- To avoid excessive wind noise, the hood must not protrude beyond the front side panels.
41 0-1 0 I Fenders, Engine Hood Hood latch components 1. Hood 2. Gas pressurized Strut 3. Spacer 4. Hinge 5. Ground stud 6. Torx bolt 7. Torx bolt 8. Hex bolt 9. Bowden cable bracket 10. Ball pin 11. Torx bolt 12. Spring pin 13. Stop buffer 14. Bowden cable 15. Lower hood lock 16. Bowden cable 17. Torx bolt 18. Stop buffer 19. Hex nut 20. Torx bolt 21. Hood latch
Fenders, Ensine HOO~I Hood release cable and spring pins, adjusting Before adjusting hood pins, be sure the hood is aligned even- ly to fenders and front panel. - Malte sure bowden cable, which connects both hood loclts together, is seated in lock guide on both left and right loclts. 4 Loosen hood spring pin bolts (A) and retaining hoolt bolts (B) at hood on left and right sides only enough to allow move- ment. - Lower (but do not fully latch) hood several times so pins on hood center themselves in lower loclts. NOTE- Do not let hood lock with latch bolts loose - Tighten hood spring pin bolts and latch bolts when alignment is correct. - Remove one bolt at a time from each side, clean and coat with LoctiteB 270 or equivalent, and reinstall. Repeat pro- cess on all other bolts. - Adjust rubber stop buffers above headlight assemblies. See Hood, aligning. - Test hood for correct closure and opening. If hood does not spring open, lengthen spring pins. - To lengthen spring pin, loosen locltnut (arrow) with wrench inserted through spring, then turn pin counterclocltwise.
General ........................... .41 1.2 Door hinge adjustment ................ 41 1-5 Door hinge assembly .................. 41 1-6 Doors ............................. 411-2 Front or rear door. removing Door Panels ....................... 41 1-7 and installing ....................... .41 1.2 Door trim panel. removing and installing ... 41 1-7 Door check. replacing ................. .41 1.4 Sill trim panels ...................... 41 1-1 0
Doors This repair group covers front and rear door repair informa- tion. It includes removal and installation of front and rear doors and trim panels. For information on airbag removal and installation, see 721 airbag. For information on the power door windows and door glass replacement, see 512 Door Windows. For information on the power door loclting system, see 515 Central Locking and Anti-Theft. WARNING- E39 cars are fitted with side-impact airbags in the front doors and optional side impact airbags in the rear doors. When servicing doors, always disconnect the negative (-) battery terminal. See 721 Airbag System (SRS) for cautions and procedures relatinq to the airbaq system. Front or rear door, removing and installing - Disconnect negative (-) battery cable. Prior to disconnecting the battery, read the battery discon- nection cautionsgiven in 001 General Cautions and warn- ings. Remove harness connector mounting bolt (arrow) at door pillar.