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Honda Bmw 5 Service Manual

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    51 0 Exterior Trim. Bumpers 
    General ........................... .51 0.2 Exterior  Trim ...................... 51 0-1  3 
    Outside  Rear View Mirrors 
    Outside mirror glass.  replacing 
    Outside  mirror housing. 
    removing  and installing 
    ...... 
    Outside  mirror assemblv . 
    BMW emblem. removing  and installing ... 510-13 .......... .51 0.2 
    Body side molding. replacing ........... 51 0-13 .......... .51  0.2 
    Radiator grill. removing  and installing .... 51 0-1 4 
    Headlight housing  trim panel. 
    .......... .51 0.3 
    removing and installing ............... 510-14 . . 
    removing and installing ................ .51 0.4 
    Bumpers ......................... .51 0.5 
    Front bumper  assembly 
    ............... .51 0.6 
    Front bumper, removing and installing 
    .... .51  0.7 
    Front  bumper  impact absorber. replacing 
    . .51 0.8 
    Rear bumper assembly ............... .51 0.9 
    Rear  bumper. removing and installing 
    ... .51 0.10 
    Rear bumper impact absorber. replacing 
    . .51 0.1 1 
    Front  bumper height.  adjusting 
    ......... .51 0.12   
    						
    							
    - 
    Exterior Trim, Bumpers 
    This repair  group includes repair information  for the outside 
    rearview mirrors,  front and rear  bumpers,  and the easily  re- 
    movable exterior trim parts. 
    Many  of the mirror components are separately available  from 
    an authorized 
    BMW dealer,  including the glass and outside . 
    plastic housing. 
    The 
    E39 models offered two types  of outside mirrors, stan- 
    dard mirrors  or automatic  dip mirrors. 
    Outside mirror glass, replacing 
    CAUTIOI\C 
    Mirrorshould  be at or above  room temperature before  remov- 
    al. 
    Othe~lise, small plastic parfs or  glass  may break. 
    Outside mirror  glass without  automatic  dip control, 
    replacing 
    Insert thin pry tool (plastic  or tape-wrapped  screwdriver) be- 
    tween bottom mirror  edge and mirror housing and carefully 
    pry  out mirror  glass from  housing. 
    If  equipped with heated mirrors:  remove heating element 
    har. 
    ness connectors  from  back of mirror  glass. 
    Installation:  Connect mirror heating harness  if equipped. 
    Ensure correct alignment  of locking pins. 
    Press mirror  glass firmly until it 
    locks in place.   
    						
    							
    -.- - 
    Exterior Trim, Bumpers 
    Outside mirror glass with automatic dip control, 
    replacing 
    4 Slide locking pin  (arrow) right to release  glass (A). 
    - If equipped  with heated mirrors:  remove heating element  har- 
    ness connectors  from 
    back of mirror  glass. 
    4 Install mirror  glass by placing glass on lugs  (arrows)  and turn 
    loclting pin until  glass is locked  in place. 
    Outside mirror housing, removing and 
    installing 
    - Remove  mirror glass  as described  above. 
    4 Compress plastic retainers  (arrows) 
    NOTE- 
    The front mirror housing  is retained by either  three or four 
    clips,  depending  on model.   
    						
    							
    51 0-4 
    I Exterior Trim. Bumpers 
    4 Carefully remove mirror housing from frame 
    - Installation  is reverse  of removal. 
    NOTE- 
    Check  mirror function  before installing  covering parts 
    Outside mirror  assembly, removing and 
    installing 
    - Remove front  door  panel trim. See 41 1 Doors 
    4 Carefully lift  inner trim panel  up to remove from retaining  clip 
    (arrow). 
    Disconnect electrical  harness connectors  for window anti- 
    trapping protection (B) and  speaker (A), if equipped.   
    						
    							
    Exterior Trim, ~umpersl 
    4 While supporting  mirror, remove top  mounting fastener 
    (arrow). 
    Lifi mirror  up  to remove from  door, feed mirror  electrical 
    harness  through opening  to remove. 
    - Installation  is reverse  of removal. 
    NOTE- 
    Checlt mirror  function  before  installing covering parts. 
    Tightening torque 
    Outside mirror to door (M6) 6 Nm (4.5 It-lb) 
    BUMPERS 
    - Raise  and properly  support vehicle. 
    WARNING- 
    Male sure that the car  is firmly supported on jacltstands  de- 
    signed 
    forthe purpose. Place  the jacltstands  understructural 
    cliassis  points. Do not place 
    jack stands under suspension 
    oarfs.   
    						
    							
    51 0-6 
    Exterior Trim, Bumpers 
    Front bumper assembly 
    1. Bumper support shock 
    absorber 
    2. Bumper support shock absorber seal 
    3. Bumper  mounting  bolt 
    4. Bumper support 
    5. Bumper to body gasket 
    6. Bumper cover 
    7. Grill panel 
    8. Lower bumper grill 
    9. Spoiler 
    10. Towing  hinge flap   
    						
    							
    Exterior Trim. ~um~ers/ 
    Front bumper, removing and installing 
    < Working underneath  car: 
    Remove expansion rivets 
    (arrows) from lefl and right  side 
    trim  panels. 
    Remove bumper  trim panels. 
    4 Remove driving  light mounting fasteners (arrows) and dis- 
    connect wiring connectors. 
    4 Worlting at  front  of wheel wells 
    panel fasteners 
    (arrows). 
    remove  left and right inner   
    						
    							
    51 0-8 
    I Exterior Trim, Bumpers 
    - Installation is reverse  of removal,  noting the  following: 
    Carefully  slide bumper side panels  over mounting  brackets 
    on  fenders. 
    Make sure gap between  body and bumper  is set  to speci- 
    fications.  Adjust height  as necessary.  See Front  bumper 
    height,  adjusting. 
    If  equipped with headlight  washers or 
    park distance control 
    reconnect hoses  and harness. 
    Tightening torque  Bumper  to  impact absorber 
    (M10) 41 Nm (30 ft-lb) 
    Front bumper impact  absorber, replacing 
    To access front bumper mounting bracket  and impact absorb- 
    er mounting  hardware remove front bumper  cover. See Front 
    bumper,  removing  and installing. 
    4 Remove  front bumper impact absorber mounting  nuts (A) 
    and drill out rivets (B). 
    NOTE- 
    Install the bumper bracket bolts using  thread locking com- 
    pound. 
    - Installation is  the reverse  of removal. 
    Tightening torques  Bumper  to impact absorber 
    41 Nm  (30 fl-lb) 
    Impact absorber  to body (6M) 9 Nm (7 ft-lb) 
    Impact absorber  to body (EM) 22 Nm (16 It-lb)   
    						
    							
    51 0-9 
    Exterior Trim, J3umpers/ 
    Rear bumper assembly 
    1. Center trim cover 
    2. Side trim cover 
    3. Bumper cover 
    4. Bumper support 
    5. Outer support guide 
    6. Inner support guide 
    7. Bumper shock absorber  seal 
    8. Bumper shock absorber 
    9. Bumper support mount bolt   
    						
    							
    51 0-1 0 
    Exterior Trim, Bumpers Rear bumper,  removing 
    and installing 
    Remove expansion rivets from  rear inner fender well panels 
    (arrows). 
    Working  in luggage  compartment: 
    Raise  spare tire  cover. 
    - Remove trim panel  covering luggage compartment  latch. 
    Open  battery  cover trim panel on  right side and luggage 
    compartment. 
    Open left  side trim  panel. 
    4 Remove expansion  rivets (arrows)  from  rear panel. 
    Remove left  and 
    remove panel.  right 
    side panel  mounting 
    nuts (arrow)  and   
    						
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