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Honda Bmw 5 Service Manual

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    Lubrication system/ 
    4 Install engine  lifting  tool at front of engine  and raise engine 
    approximately 
    5 mm (114 in). 
    < Remove pinch  bolt (arrow)  at steering  column universal joint 
    near steering  rack. See 
    320 Steering and Alignment. 
    - Remove power steering  pump, leaving hydraulic  lines con- 
    nected  to pump. Suspend pump  using strong  wire.  See 
    320 
    Steering  and Wheel  Alignment. 
    NOTE- 
    For better  access  to power  steering  assembly,  unbolt fluid 
    reservoir  and suspend  with wire. 
    Loosen upper  nuts (arrow)  in right  and lefl engine mounts, 
    < Remove  right and left lower engine mount nuts  (arrow) 
    - On cars  with automatic transmission, remove ATF cooler  line 
    brackets from engine oil pan. 
    - Disconnect  electrical harness connector  at oil  level  sensor  on 
    oil pan.   
    						
    							
    119-12 
    Lubrication System 1 
    4 Support subframe from below  using BMW special tool 31 2 
    220  and appropriate shop  lift. Remove 
    subframe mounting 
    bolts  and lower 
    subframe as far  as  possible. 
    Remove  oil pan  screws  (arrows)  at cylinder block and trans- 
    mission  bellhousing.  Lower and remove oil pan. 
    NOTE- 
    If oil  pan  will not  slide  backwards,  disconnect stabilizer  bar 
    links  and lower  front axle support  further. 
    If  the  oil pan  does  not separate  easily from the  engine cylin- 
    der 
    block, a  few  taps with a  rubber malletshould breakit free. 
    Do not 
    pry the  oil pan  loose. 
    When  installing oil pan:  Thoroughly  clean all old gasket  material from  mating sur- 
    faces  and use a new  gasket. 
    Apply  a small amount  of non-hardening sealer 
    (3 Bond 
    12098  or equivalent)  to oil pan gasket directly below joints 
    (arrows)  for end cover  and front timing case  cover. Apply 
    a  bead 
    3 mm wide  by 2 mm high. 
    Install all  oil pan bolts  finger tight.  Tighten oil pan  bolts  to- 
    ward  front of  engine first, then  pan bolts  at transmission 
    end. 
    Tightening 
    torques 
    Oil drain plug  to oil  pan (M12) 25 Nm (18  ft-lb) 
    Oil  pan  to engine  block 
    MG (8.8 grade) 
    MG (10.9  grade) 
    M8 (8.8 grade) 
    10 Nm (89 In-lb) 
    12 Nm (9 ft-lb) 
    22 Nrn (16 R-lb)   
    						
    							
    -- . - .. . - Lubrication system] 
    - Remainder of installation  is reverse  of removal. 
    Replace  self-locking  nuts when  reinstalling  front suspen- 
    sion components. 
    Use new  oil dipstick  tube sealing O-ring. 
    After adding engine oil,  start and run engine. Raise engine 
    speed  to 2,500  rpm until oil pressure warning light  goes out 
    (about  5 seconds). 
    NOTE- 
    BMW does  not specify  a front  end alignment  following this 
    procedure. 
    Tightening torques Front subfrarne  to body  rail 
    (M12, use new  bolts) 
    8.8  grade 
    10.9  grade 
    12.9  grade  77  Nrn 
    (57 ft-lb) 
    105 Nrn  (77 ft-lb) 
    110  Nrn (81 ft-lb) 
    Stabilizer  bar link to stabilizer  bar 
    65 Nrn (48 ft-lb) 
    Steering  shaft universal joint clamping bolt 
    (use  new bolt) 
    19 Nrn (14 it-lb) 
    Lower  oil pan, removing and installing (V-8) 
    - The V-8 engine  is equipped with  a 2-piece oil  pan. The fas- 
    teners in 
    V-8 engine oil pump assembly, including the 
    sprocket  retaining  nut, are known to  loosen  and fall off into 
    the  oil pan.  Be sure  to install  these fasteners  with Loctite 
    O 
    or equivalent  thread locking  product and torque  to specifica- 
    tions. 
    CAUTION- 
    It  is  recommended that  the oil pump  retaining bolts  and oil 
    pump  drive sprocket retaining  nut tightening torque  be 
    checkedany  time the 
    oilpan is removed. 
    - Raise car  and place  securely  on jack  stands. 
    WARNING- 
    Make sure  the car is stable  and well supported  at all  times. 
    Use  a professional automotive lift 
    orjack stands designed  for 
    - Remove splash shield from  under engine. 
    - Drain engine oil 
    - On cars with automatic transmission, remove ATF cooler line 
    brackets from  oil pan.   
    						
    							
    . 
    [Lubrication System 
    < Disconnect electrical  harness connector (arrow) at oil level 
    sensor. 
    < Remove lower oil  pan mounting bolts  (arrows) 
    CAUTIOI\C 
    If the lowerpan does  not separate  easily from upperpan, a 
    few  taps  with a rubber mallet should  break it free.  Do 
    notpry 
    the oil pan  loose. 
    - When  installing oil pan: 
    Thoroughly  clean all old 
    gasltet material from mating sur- 
    faces  and use a new gasket. 
    4 Install  threaded  guide studs  at locations  marked by arrows 
    to  guide  new oil  pan 
    gasltet and oil pan into position and to 
    prevent damage  to sealing  lip. 
    - Install new oil pan mounting  bolts  (threads coated with 
    sealer). 
    Remove  guide studs  and install remainder  of oil  pan  bolts. 
    - Remainder  of reassembly is reverse  of disassembly 
    - After  adding  engine oil,  start and run engine.  Raise engine 
    speed  to 2,500  rpm until  oil pressure warning  light goes out 
    (about 5 seconds). 
    Tightening torques Lower oil  pan to upper 
    oil pan 
    M6  (8.8 grade) 10 Nm (89 in-lb) 
    M6 (10.9 grade) 12 Nm (9 ft-lb) 
    M8 (8.8 grade) 22 Nm (16 ft-lb) 
    Oil drain  plug to oil pan (M12) 25 Nm (18 ft-lb)   
    						
    							
    ... . . Lubrication sy= 
    Upper oil pan, removing and installing (V-8) 
    The  engine oil  pan removal procedure requires that  the en- 
    gine  be supported  from the top and the front suspension 
    sub- 
    frame  be lowered. 
    - Disconnect negative (-) battery cable 
    4 Lift hood  into assembly position. 
    - While supporting  hood, disconnect support struts. 
    Open hood 
    fully and lock  in piace by installing bolts 
    (arrow)  in left and  right hinges to lock  hood in place 
    4 Remove engine  top cover: 
    - Early  version:  Pry off caps  (arrows)  and remove fasteners. 
    Late  version:  Depress fasteners  (arrows) and lift cover. 
    4 Remove air filter  housing and mass air flow sensor: 
    Disconnect  mass air flow sensor 
    (A) and intake air temper- 
    ature  sensor 
    (B) electrical harness connectors. 
    Remove air filter  housing mounting fastener  (arrow) 
    Loosen 
    intake hose clamps (C and D). 
    Remove air filter  housing with mass air  flow sensor. 
    Remove intake hose from throttle  body.   
    						
    							
    - 
    Lubrication System - - -- . - I 
    < Remove oil dipstick  support from  right cylinder  head. 
    4 Remove  upper nuts (arrow) from left and right  motor mounts. 
    4 Attach BMW special tool 00 0 200 with tools 
    i\ 201/202R04/208 (engine suppon bracket).   
    						
    							
    1 19-1 7 
    Lubrication System 
    Disconnect electrical harness connect01 
    sensor. 
    . (arrow) 
    4 Remove lower oil pan bolts  (arrows) and pan,  oil 
    level 
    CAUTION- 
    If the lowerpan does  not separate  easily from  upperpan, a 
    few  taps with  a rubber mallet should break  it free.  Do not  pry 
    the  oil pan  loose. 
    Remove 
    NC drive belt tensioner. 
    Remove adjustment bolt 
    (B). 
    Remove  retaining  bolt (A) and  remove  tensioner from oil 
    pan. 
    - Remove  power steering pump  from engine block, leaving hy- 
    draulic lines connected. Suspend  from chassis  using stiff 
    wire.  See 
    320 Steering  and Wheel  Alignment.   
    						
    							
    119-18 
    I Lubrication System 
    4 Working at lefl side of engine,  remove oil  dipstick guide  tube 1 mounting bracket and remove dipstick tube. 
    NOTE- 
    Replace dipstick O-ring  seal. 
    < Working at right side of engine, remove oil return line from 
    upper section  of oil  pan. 
    4 Separate  lower steering column from steering  box: 
    Remove  retaining bolt 
    (arrow) from lower steering column 
    universal joint. 
    Slide  lower  steering column up and  off of connection at 
    steering  box. 
    - Remove  support bracket  for hydraulic  line at subframe.   
    						
    							
    Lubrication ~vsternl 
    Support subirame from below using BMW special  tool 31 2 
    220 and appropriate shop  lift. 
    Remove  subirame mounting bolts  (arrows) and lower 
    frame  as far  as possible.  sub- 
    < Working through 
    lower oil pan opening,  remove pump mount- 
    ing bolts  (arrows). 
    Remove  oil pump.  See Oil pump,  removing  and install- 
    ing 
    (V-8).   
    						
    							
    Lubr~cat~on System r- - 
    Working at lower  rear  of engine,  remove  oil pan  retaining 
    bolts 
    (arrows). 
    - If  necessary,  remove  oil cooler  bracket  from oil pan. 
    - Remove remaining oil  pan bolts.  Slide upper section  of oil 
    pan  forward to  remove. 
    - Installation is  reverse of removal,  noting the following: 
    Clean  sealing  surfaces  of debris. 
    - Coat  joints  with Three  Bond 1209 O sealant. 
    Use  new gaskets. 
    Install all oil pan  bolts first, installing bolts  at transmission 
    end  without  preload. 
    Tighten  oil pan  bolts  at front end, then  tighten bolts at rear 
    of  engine. 
    Be  sure  to reinstall  all oil 
    pump fasteners,  including the 
    sprocl
    						
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