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Honda Bmw 5 Service Manual

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    Page
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    INDEX tl 
    WARNING 
    Your common  sense, good 
    judgemenl, and general alertness are 
    crucial  to sale  and successiul service 
    worlr. Belore attempting  any work  on 
    your 
    BMM be  sure  lo read  001 
    General  Warnings  and  Cautions 
    and  the 
    copyriglll page  at the front 01 
    the manual.  Review these  warnings 
    and 
    caulions each  lime  you prepare 
    lo work on  your BMW. Please  also 
    read  any warnings  and cautions  that 
    accompany 
    tile procedures  in the 
    manual. 
    312-way  valve (running  losses) 
    see Fuel tank 
    Abbreviations, commonly used  600-14 
    ABS  (antilock  brake system) 
    see 
    Bral(es 
    A/C air  distribution motors 
    see  stepper  motors (below) 
    blower final stage (resistor  pack), 
    replacing 
    640-16 
    blower, removinglinslalling 
    640-1 5 
    compressor, replacing 
    640-24 condenser, replacing  64045 
    control panellmodule,  removing1 
    installing 
    640-1 1 
    evaporakr, removinglinstalling 640-29 
    evaporator  temperature sensor 
    640-12 expansion valve, removinglinstailing 
    640-27 
    IHKA/ IHKR system  description 640-5 
    receiveridrier,  replacing 640-26 
    stepper motors 640-1 3 ventilation microiilter, replacing 
    020-22. 640-17 
    see also Heating 
    Accelerator 
    iinlcage 
    see Maintenance 
    Activated  carbon canister 
    see Fuel  tank 
    ADS  (auxiliary  throttle valve) 
    130-57 
    Air compressor 
    330-44 
    Air conditioning 
    see 
    AIC 
    Air  distribution (flap) motors 
    seeNC, stepper  motors 
    Air filter  see  Maintenance 
    Air  spring 
    300-6, 330-12 
    Airbag system  (SRS) 
    2-stage 
    airbag 721-4 
    control module,  replacing 721-7 driver airbag, removinglinstalling 
    721-8 
    iiead protection airbag 721-12 components 721-1 1 
    indicator 
    lighl721-4 
    passenger airbag, removinglinstalling 
    721-9 side-impact airbags crash sensor, 
    replacing 
    721-7 
    Airflow sensor  see 130  under appropriate 
    fuel 
    injection  system 
    Air  pump 
    see 130 under appropriate  fuel 
    injection system,  secondary air 
    injection  system 
    Air suspension 
    see  Electronic  height control 
    (EHC) 
    Alarm 
    see Anti-theft alarm 
    Alignment  see 
    Wheei alignment 
    Aluminum suspension components 
    300-2 
    Antenna 650-6 
    Alternator  see  Battery, starter, alte rnator 
    Amplifier 
    650-4 
    Anti-theft alarm (DWA) 
    515-24 emergency disarming 515-31 
    Antifreeze (engine  coolant) 
    see  Maintenance 
    see also Cooling system 
    Antilock brake  system (ABS) see Brakes 
    ASC  see Brakes 
    ATF  (automatic  transmission fluid) 
    see  Automatic transmission 
    see  also  Cooling  systern 
    Automatic  headlight adjustmenl 
    (LWR) see Lights 
    Automatic  seat belt tensioner 
    720-4 
    Automatic  shiftloclc 
    see 
    Gearshift 
    Automatic  transmission 
    applications 
    200-3, 240-4 
    ATF  020-10, 200-4 
    capacity 240-8 checking 240-6 
    drainingifilling 240-7 
    heat exchanger 170-5 
    fluid pan  and strainer 240-9 gearshift 
    see  Gearshift 
    ID tag 
    200-3 range switch 610-6 
    removaliinstallation 240-10 
    steptronic  see  Gearshift 
    Auxiliary  cooling fan 
    see 
    Coollng system, electric Ian 
    Auxiliary  throttle valve (ADS) 
    130-57 
    Axle joint 
    see  Drive axle 
    Back-up  light switch 
    automatic transmission  see Automatic transmission. range switch 
    - .~.~~~ 
    manual transmission 230-8 - 
    - I   
    						
    							
    2 INDEX 
    Battery, starter,  alternator 
    alternator (generator) 
    121-10 
    6-cylinder  engine, removingi 
    installing 121-15 
    M62 engine 121-16 
    M62 TU  engine  (water cooled) 
    121-18 
    battery 
    121-5 charging 121-9 
    safety  terminal 121-3 
    testing 121-5 charging  system,  troubleshooting 
    121-12 
    starter 
    121-1 9 
    6-cylinder  engine, removingi instaliinq 121-20 . V-8 engine, rernovinglinsialiing 
    121-21 
    solenoid, removinglinstalling 
    121-23 troubleshooting 121-19 
    see also Maintenance 
    Bearing,  wheel 
    see  Front  suspension 
    see also  Rear suspension 
    Belts  see Maintenance,  drive belts 
    Blade,  wiper 
    see Wipers and  Washers 
    Blower motor  see 
    A/C 
    BMW  emblem 
    see Exterior  trim 
    BMW special tools  010-18 see also special  tools section  at 
    beginning 
    of each repair  group 
    Body  dimensions 400-2 
    interior  features 
    400-9 salety and  security 400-7 
    Body side  molding 
    see  Exterior  trim 
    Bonnet  see Engine hood 
    Boot see  Trunk 
    Brake  fluid 
    020-24, 340-8 
    Brake fluid pressure sensor 
    340-30 
    Brakes 
    ABS,  ASC or DSC  system 
    300-12 
    component replacement 340-26 
    ASCIDSC switch 
    see  Switches 
    bleeding 
    bralces 340-8 
    brake booster 340-1 9 bralce Dads. caiioers and  rotors ,., 340-1 1 
    descriotion 300-10 
    e~ectrdnic brake & stability 300-11 
    light  switch 
    see  Switches 
    master cylinder 
    340-16 pariking brake 340-22 
    troubleshooting 340-5 
    Bulbs  see Lights 
    Bumper 
    lront 510-6 height, adjusting 510-12 
    rear 510-9 
    Bus  system 
    600-4 
    Camber 
    320-33 
    Camshaft 
    removingiinslaiiing 
    M52  engine  116-12 
    M52 TU 
    / M54  engine 116-1 9 M62 engine  11 6-39 
    wear 
    116-6 
    Camshaft position  sensors 
    see ignition  system 
    Camshaft  timing chain 
    adjusting  M52  engine 
    117-22 
    M52 TU I M54 engine 117-43 
    M62 engine 117-79 removinglinstalling 
    M52 engine 117-26 
    M52TU 1 M54 engine 113-46.116- 
    28 
    M62 engine 117-66 
    Capacities, fluid 
    020.10 
    Car rnemorvlicev memorv .  . 600-10 
    see also Centrai 
    lociking 
    Carbon  canister,  activated 
    see Fuel 
    tank 
    Caster 
    320-33 
    Catalytic converter  and  oxygen sensor  020-19 
    see  also Exhaust  system: exhaust 
    manilolds 
    Cautions 
    001-3 
    CD changer 
    650-4 
    Center  bearing,  driveshaft 
    see Driveshait 
    Center  brake light 
    sedan 
    630-13 
    Center  console 
    513-3 
    Centrai  body electronics (ZKE 111) 
    600-6 
    Central locking 
    car memoryiey memory 515.12 general module iunctions 515-2 
    remote  entry (FZV) 515-8 
    remote  lkey initialization 515-10 single lociddouble ioclk 515-6 
    switch 515-4 
    Chain 
    see  Camshaft  liming chain 
    Characteristic  map (electrically  heated)  thermostat 
    see Electrically  heated thermostat 
    Charging  system 
    see  Battery, starter,  alternator 
    Cluster  see  instruments 
    Clutch  fluid see  Maintenance 
    hydraulics 
    210-4 
    mechanical 210-9 
    switch 
    see  Switches, pedal ciuster 
    variations 
    210.10 
    Codes, fault OED-1 
    Coil 
    see Ignition  system 
    Coil  spring 
    see  Front  suspension 
    see also  Rear 
    suspe nsion   
    						
    							
    WARNING 
    Your common  sense, good 
    judgement,  and general alertness are 
    crucial  lo sale  and 
    successlul service 
    work. Belore attempling any work  on 
    your BMW, be  sure  to read  001 
    General  Warnings  and Cautions 
    and  lhe copyright  page 
    a1 llle Iron1 01 
    the manual.  Review lliese warnings 
    and  cautions  each time you prepare 
    lo  work  on your 
    BMW Please  also 
    read  any warnings  and 
    caulions lhal 
    accompany  the  procedures In !he 
    manual. 
    Component locations 
    see Electrical system 
    Compression test 
    113-5 
    Compressor  see 
    AlC 
    Condenser see 
    AlC 
    Constant  velocity (CV) joint 
    see Maintenance 
    see also 
    Driveshall 
    see also Drive  axles 
    Consumer  cutoff 
    600-10 
    Control arm  see  Front  suspension 
    see also Rear  suspension, 
    suspension arms 
    Coolant (antifreeze)  see  Maintenance 
    see  also Cooling  system 
    Coolant  pump 
    see Cooling system  Cooling system 
    coolant bleeding 
    170-14 6-cylinder  engine, draininglfilling 
    170-10 
    V-8 engine,  draininglfilling 170-12 
    coolant pump 170-3 
    6-cyiinder engine,  replacing 170-1 9 
    V-8 engine, replacing 170-20 cooling fan 170-4 
    viscous ciutch  fan, removingi 
    installing 170-14 
    electric  fan, removlngiinstailing 170-1 5 
    expansion tank,  removinglinstalling 
    170-22 
    electrically heated (ciiaracterislic 
    map) therrnostat 170-4 
    radiator,  removinglinstaliing 170-22 
    service 
    see Maintenance 
    therrnostat  170-16 
    transmission  fluid heat exchanger 
    170-5 troubleshooting 170-7 
    combuslion leal( test 170-10 
    pressure  test 
    170-9 
    Crankshaft oil  seals 
    iront 
    117-6 
    rear  11 9-6 
    Crankshaft  speed sensor 
    see Ignition syslem 
    Crash  sensor 
    see 
    Airbag system (SRS), side-impact 
    airbag crasii sensor 
    Cruise control  clutch  switch 612-9 
    CV  joint 
    see  Maintenance 
    see also Driveshalt 
    see also  Drive axles 
    CV  joint  boot 
    see  Maintenance 
    see also  Drive axles 
    Cylinder  head  removinglinslaliing 
    M52 engine 113-8 
    M52 TU / M54  engine 113-22 
    M62 engine 113-56 
    Cylinder  head and valvetrain 
    hydraulic lifters, checking  and 
    replacing 
    116-7 leak  test 116-5 valves  11 6-56 
    see 
    alsocylinder head  Dashboard 
    513-7 
    Deck 
    lid 
    seeTrunk lid 
    Diagnostic  monitors 
    OED-4 
    Diagnostic trouble  codes 
    (DTCs) 
    080-7 
    Digital multimetel 
    010-17 
    Differential  see  Final  drive 
    DLC  (data 
    link connector) 020-4, OED-4 
    DME  (digital motor  electronics) 
    see 
    130 under  appropriate  fuel 
    injection system 
    see also ignition  system 
    DM-TL  (detection  module-tank  leak) 
    see 
    Fuel lank,  leak deteclion  unit 
    Drive 
    belts 
    see  Maintenance 
    Dome  light 
    seeLighls, interior lights 
    Door 
    door 
    check, replacing 411-4 
    hinge adjustment  41 1-5 
    loci( 
    see Door lock see also Central locking 
    removinglinslaliing  41 
    1-2 
    panel, removinglinstaliing 41 1-7 window 
    see  Door window 
    Door 
    check 
    see Door 
    Door 
    handle 
    see  Door lock 
    Door  glass 
    see  Door window 
    Door 
    lock 
    handles  and loci(s 515-16 
    see also Central  locking 
    Door 
    molding 
    510-13 
    Door panel  see  Door   
    						
    							
    4 INDEX 
    Door window anti-trap 
    512-4 convenience openinglclosing 512.4 
    regulator and  motor 512-1 1 
    service 
    512-5 switches 512-3 
    see also  Switches 
    Double 
    VANOS see  VANOS 
    Drive 
    axle 
    CV joint 331-15 CV  joint  boot 331-15 
    rernovinglinstalling 331-14 
    Drive  belt 
    see  Maintenance 
    Driveabiiity troubleshooting 
    100-4 
    Driveaway  protection 
    see  EWS  (eiectronic immobilization) 
    Driveshaft  aligning 
    260-7 
    center bearing,  replacing 260-12 CV joint,  replacing 260-14 
    itex-disc, replacing 260-1 1 
    iront  centering  guide, replacing 260-13 
    rernovinglinstailing 260-6 
    lroubleshooting 260-3 
    U-joint 260-3 
    DSC 
    see Braires 
    DTC (diagnostic trouble code) 
    OBD-8 
    DWA 
    see  Anti-theft  alarm 
    ECM  (engine  control module) 
    see 130 under  appropriate 
    iuei 
    injection system 
    ECT  (engine coolant  temperature) 
    sensor  see 130 under  appropriate 
    iuei 
    injection system 
    EDK  adaptation 
    130-69 
    MS 43.0 130-35 
    EHC see  Electronic  iieigiit control (EHC) 
    Electric  cooling fan 
    see Cooling  system, cooling 
    fan 
    see also Cooiing  system, eiectric fan 
    Electrical switches 
    see  Switches 
    Electrical system  abbreviations 
    600-14 bus System 600-4 
    component location  table 610-3 
    components 
    photos 
    610-36 
    Sport  Wagon 610-81 engine 121-2 
    troubleshooting 600-15 
    voltage  and polarily 600-5 wire  color  codes 600-12 
    wiring diagrams 600-12 
    Electrical  wiring diagrams 
    ELE-1 
    Eiectricaliy  heated thermostat 
    (characteristic  map) 
    170-4 
    Eiectronic height control  (EHC) 
    300-8, 330-44 
    Eiectronic immobilization 
    see  EWS  (electronic  immobilization) 
    Eiectronics box 
    (E-box) 
    610-37 
    Emergencies 
    010-18 
    Emergency  brake  see 
    BraBes, parking  brake  Engine 
    see  also  Cylinder  head and  valvetrain 
    applications 
    100-2 
    compression, testing 113-5 
    cooling  see Cooiing  system 
    crankshaft front oil seai 
    see  Crankshaft  oil seals 
    cyiinder leak-down  test 113-8 
    diagnostic testing 113-1 
    drive belts 
    see  Maintenance 
    driveability troubleshooting 
    100-4 
    engine management systems 100-2 
    see also Ignition 
    see  also  Fuel  injection 
    fuel supply 
    130-6 
    ground  connections 100-5 
    see also  61 0 identilying ieatures 100-3 
    lubrication  svstem 
    see 
    ~ubricetion system 
    mount 
    on-board  diagnostics 
    OBD-I 
    oxygensensor 
    see  Fuel  injection 
    see  also Exhaust system 
    Dreventive maintenance 
    see  Maintenance 
    removal/installation 
    Engine  control module (ECM) 
    see 130 under  appropriate iuel 
    injection system 
    Engine  cooiant  temperature  (ECT) 
    sensor  see 130 under  appropriate iuel 
    injection 
    system 
    Engine  cooling  fan 
    see Cooiing  system, electric  fan 
    Engine  hood 
    41 
    0-6 raising  to service position 410-6 
    Engine  troubleshooting 
    see Engine, driveability  troubleshooting 
    EVa~oratiVe control  svstem 
    160-3 see also 130 under aDDroDriate iuel 
    injection  system 
    Evaporator  see 
    NC 
    Evaporator temperature sensor see 
    NC   
    						
    							
    INDEX 5 
    WARNING 
    Your common  sense,  good 
    judgement,  and general alerlness  are 
    crucial  lo 
    safe and successful service ivork. Before attempling any  work  on 
    your 
    BMW be  sure  lo read  001 
    General  Warnings  and  Cautions 
    and  the copyright page at  the 
    fronl of 
    Ihe  manual.  Review  these  warnings 
    and 
    cautions each lime you  prepare 
    to work on  your BMW Please  also 
    read  any warnings  and cautions tliat 
    accompany Nie procedures  in the 
    manual. 
    Exhaust manifold  see  Exhaust system 
    Exhaust system  diagrams 
    180.1 1 
    exhaust manifolds,  removinglinstalling 
    180-4 muifier, replacing 180-8 
    oxygen sensors 180-8 
    and catalytic  converter 020-1 9 
    see also Fuel  injection 
    removinglinstalling 180-2 
    see also  Maintenance 
    Expansion  tank 
    see Cooling  system 
    Expansion  valve 
    see 
    NC 
    Exterior  lighting 
    see 
    Lights 
    Exterior  trim 
    BMW  emblem 
    (Roundel), removing1 
    installing 
    510-13 body side  molding, replacing 510.13 
    grill, removinglinsialiing 510-14 
    headlight housing  trim,  removing1 
    installing  510-14 
    outside  mirror 
    510-2 
    EWS (electronic  immobilization) 
    515-21  ring  antenna, 
    iemovinglinstaiting 
    320-1 1 
    Fan  see Cooling  system  Fault 
    codes 
    OBD-2 
    storage 
    100-4. 600.10 
    Fender 
    front, rernovinglinstailing 
    410-2 
    Filters see  Maintenance 
    Final drive 
    lubricant 
    speciiicatiorls 020-9 
    mounh, replacing 331-12 
    oil level 020-26. 331-6 
    removinglinslalling 331-5 seals 331-7 
    Firing  order 
    see  Ignition  system 
    FtS 
    see Interior protectiorl 
    Flex  disc 
    see  Driveshaft 
    Fluids and lubricants  see Maintenance 
    Flywheel  removinglinstalling 210-13 
    Fogllght 
    see  Lights 
    Front centering guide  see Driveshatt 
    Front  oil seal 
    see 
    Crankshaft oil  seals 
    Front suspension  control arm 
    310-12 description 300-2 
    ride  height 300-14 
    stabilizer bar,  removinglinstalling 
    310-21 
    strutslsprings  31 
    0-4 
    tension strut 310-16 
    thrust arm 310-12 variations 310-4 
    wheel bearing 310-18 
    see also Maintenance 
    Fuel  filter 
    see  Maintenance 
    Fuet injection applications 130-2 
    Bosch M5.2, M5.2.1 130-46 
    Bosch ME 7.2 130-66 fuel delivery 
    see 130 under  appropriate iuel 
    injection system 
    see  also Fuel pump 
    see also 
    Fuet tank 
    oxygen sensors 
    130-72, 180-8 
    Siemens  MS 41.1 130-7 Siemens MS  42.0. MS 43.0 130-23 
    Fuel  injector 
    see 130  under appropriate  fuel 
    injection  system 
    Fuel  level sender 
    160-15 
    see also Fuei pump 
    Fuel  pressure 
    160-10 
    see also  Fuel pump 
    Fuel  pump 
    160-3 
    electrical  circuit, testino 160-7 
    1 
    removinglinstalling  (includes right side 
    iuel levei sender) 160-15 
    siphon pump, removinglinstaliing 
    160-19 
    troubleshooting 160-6 see  also Fuel  tank 
    Fuel  rail 
    see  130 under appropriate  iuel 
    injection system 
    Fuei  supply 
    130-6 
    see also  Fuei pump 
    see  also 
    Fuet lank 
    Fuel 
    tank 
    312-way  valve (running  losses. 
    removinglinstalling 
    160-24 carbon canister 160-24 
    draining  160-20 
    evaporative control system 160-3 
    expansion  tank, removinglinstalling 
    160-23 
    I 
    leak detection  unit  (LDP or  DM-TL), 
    rernovinoiinstallino 160-24 
    level senier 160-15 
    removinglinstalling 160-21 
    Fuse locations 
    610-29 
    RV (remote  entry) 
    see Central 
    locl(ing 
    Fan  clutch 
    see Cooling  system, cooling fan   
    						
    							
    Gaskets and seals 01 
    0-9 
    Gearshift automatic  transmission 
    adjusting 
    250-7 
    shift interiock.  checkino function  250-9 
    shiftloclc.  checicino function 250-8 - manual transmission 
    gearshift  lever, removingiinstalling 
    250-5 
    steptronic 250-7 
    General  module (GM Ill) 
    600-8 
    see also Central  locking 
    Generator  see Battery,  starter, alternator 
    Glass  see Door  window 
    Glove compartment 
    513-16 
    see also 
    Global  positioning  system 
    (GPS) 
    620-9 
    Grill 
    see Exterior  trim 
    Grounds 
    100-5 
    Guide  link 
    see Rear  suspension,  suspension 
    arms 
    Halogen headlight 
    630-5 
    Hand brake 
    see  Brakes, pariring brake 
    Handle,  door 
    see Door 
    locks 
    Hatch seeTailgate 
    Hazard  warning switch 
    see  Switches  Headlight 
    housing  trim 
    see Exterior  trim 
    washer611-17 see also  Lights 
    Headlight  spray 
    nozzle 
    611-17 
    Headlight switch 
    see  Switches 
    Heater  core 
    see Heating 
    Heater  valve 
    see Heating 
    Heating  lieater core, replacing 
    640-18 
    lheater  core temperature sensor, 
    removingiinstalling 
    640-12 heater  valve, replacing 640-17 
    IHKA housing, removinglinstallin~ 
    640-21 
    see  also NC 
    Hood 
    410-6 
    Hood latch and  release 
    410-10 
    Hydraulic  valve lifters 
    see  Cylinder  head and  valvetrain 
    IAT 
    (lntalce air temperature)  sensor 
    see  130 
    under appropriate  fuel 
    injection system 
    idle  speed  control  valve 
    see 130 
    under appropriate fuel injection system 
    Idle stabilizer 
    see  130 
    under appropriate  fuel 
    injection  system, idie speed controi 
    valve 
    idler  arm 
    320-30 
    lgnition coll 
    see lgnition  system 
    lgnition  interlock 
    320-13 
    lgnition lock  cylinder 
    removingiinstalling 
    320-1 1. 612-4 
    lgnition  switch 
    seeSwifches 
    Ignition system 
    diagnosis  checking  for 
    spark 120-10 
    disabling ignition system 120-10 misfire detection 120-6 
    oscilioscope diagrams 120.6 
    troubleshooting 120-6 
    camshaft  position sensors 120-14 coils 120.10 
    crankshaft  speed sensor 120-12 firing order 120-9 
    knoclc  sensors  120-16 
    IHKA 
    see NC 
    IHKR see NC 
    Injector 
    see  130 under appropriate 
    fuel 
    injection system, luel injector 
    Input  shaft 
    oil seal 
    see Manual transmission,  oil seals 
    Inspection 
    see Maintenance 
    Instruments  GPS see Global  positioning  system 
    (GPSI layout 6202 
    removingiinstalling 620-8 self-testing 620-6 
    Intake air temperature sensor  (IAT) 
    see 130 under  appropriate fuel 
    injection  system 
    Intake  manifold 
    removingiinstalling 
    6-cvlinder enoine  110-10. 113-8. 113-22 - 
    V-8 engine (M62) 113-56 
    Integral  link 
    see  Rear  suspension, suspension 
    arms 
    lnterior  lights 
    see Lights 
    lnterior protection 
    (FISIUIS) 515-25 
    lnterior trim 
    513-13 
    lnterior ventilation microfilter  see 
    NC, ventilation  microfiller   
    						
    							
    INDEX 7 
    WARNING 
    Your common  sense, good 
    judgement,  and general alertness  are 
    crucial  to safe  and successful service 
    work.  Before 
    attempting any work  on 
    your BMW, be  sure  to read  001 
    General  Warnings  and Cautions 
    and  the copyright page  at the  front  of 
    the  manual.  Review these  warnings 
    and  cautions  each  time  you prepare 
    to 
    work on  your  BMW. Please  also 
    read  any warnings  and 
    caulions that 
    accompany 
    /he procedures in the 
    manual. 
    Jack  stands 
    010-16 
    Jump starting  010-19 
    Keys 
    515-1 1 
    Knock  sensor 
    see  Ignition  system 
    Leak  detection, 
    fuel tanlr 
    see Fuel tank, leak detection unit 
    Leather  upholstery 
    see  Maintenance,  leather 
    upholstery and  trim 
    LDP 
    (leak detection pump) 
    see  Fuel 
    tanir, leal( detection unit 
    Level sender 
    see Fuel  tank 
    see also Fuel  pump 
    License 
    plate iight 
    630-1 1 
    Lifters  see  Cylinder  head and vaivetrain 
    Lifting the car 
    010-5  Lights 
    bulb  applications 
    630-2 
    control module (LCM) 630-3 
    foglights 630-8 headiighls 630-4 
    automatic headlight adjustment 
    (LWR) 
    630-7 
    vertical  aim system 630-8 interior lights 630-12 
    bulb  applications 630-13 
    side turn signal 630-9 
    taillight 630.10 trunk light  bulb 630-14 
    turn signals,  taillights 630-12 
    LOClCS see Central loci(ing 
    see also  Door loclrs 
    Lubrication system 
    oil 
    level warning  switch, replacing 
    119-20 
    oil  pan,  removinglinstalling 
    6-cylinder  119-10 
    V-E lower 119-13 V-8 upper 119-15 
    oil pressure 
    checiring  11 
    9-4 
    warning system, testing 119-5 warning switch, replacing  119-20 
    oil  pressure 
    reliel valve 
    6-cylinder  119-26 
    V-8  11 9-27 
    oil  pump,  removinglinstalling 
    6-cylinder 
    119-22 
    V-8  1 19-4 
    troubieshooting 119-3 
    Luggage compartment 
    seeTrunk 
    MAF  (mass air flow)  sensor 
    see 130  under appropriate fuel 
    injection  system  Maintenance 
    accelerator linkage 
    020-14 air filter 020-14 
    automatic transmission 020-29 
    battery 020-22 
    body  lubrication 020-31 body and interior 020-31 
    braire fluid 020-24 
    brake padlrotor  wear 020-24 
    brake system 020-25 clutch fluid 020-26 
    cooling system 020-15 
    CV ioint  boots 020-27 
    differential oil level 020-26 
    drive  bells 020-16 engine comparlmenl 020-14 
    engine  cooling  system 020-16 
    engine oil 020-1 1 exhaust  system 020-27 
    exterior washing 020-31 
    fluid and  lubricant specifications 020-9 
    fuel lilter 020-27 fuel lanir and fuel lines 20-28 
    idle speed 020-19 
    inspection 020-5 
    interior care 020-31 
    lealher upholslery and trim 020-31 
    maintenance tables 020-6 
    manual transmission  oil 020-30 
    microiilter 020-22 oxygen sensors 130-72, 180-8 
    parlcing brake 020-25 
    power  steering  fluid level 020-20 
    seat  belts 
    020-32 service indicator 020-3 
    spark plugs 020-20 
    special cleaning 020-32 suspension,  front 020-29 
    suspension, rear 020-29 
    tires 020-29 
    washing 
    020-32 
    waxing 020-32 windshield wiper blade 020-33 
    wheels,  aligning 020-30 
    Malfunction indicator iight (MIL) 
    OED-2 
    Manifold,  exhaust 
    see  Exhaust system 
    Manifold, 
    intake 
    see Intake maniiold   
    						
    							
    Manual transmission 
    applications 200-2. 230-5 
    back-up light switch,  replacing 230-6 
    gear ratios 230-6 
    gearshift 
    see Gearshiit 
    ID tag 200-2 
    fluid 020-1 0. 200-4 fluid service 230-6 
    oil  seals 
    input shaft  seal, replacing 
    230-17 
    output  shalt seal,  replacing 230-1 1 
    selector 
    shaft seal,  replacing 230-8 pilot bearing 210-16 
    removallinstallation 230-19 
    see also Maintenance 
    Map  light 
    see Lights, interior 
    Mass  air flow 
    (MAF) sensor 
    see 130 under appropriate  fuel 
    injection  syslem 
    Master  cylinder 
    see Brakes 
    see also Clutch,  hydraulics 
    MDK 
    130-42 
    Microfilter  see 
    NC, ventilation microfilter 
    see also Maintenance 
    Mirror  see Exterior  trim 
    Misfire  see Ignition  syslem, diagnosis 
    Motor  mount 
    see  Engine, 
    mounl 
    MRS  (multiple restraint  system) 
    see Airbag system (SRS) 
    Muffler 
    see Exhaust  syslem 
    Neutral safety switch 
    see  Automatic transmission, range 
    switch 
    OED II (on-board diagnostics) 
    OED-l 
    Oil change  equipment 010-16 
    Oil level  sensor 
    see Lubrication system 
    Oil  pan 
    see Lubrication system 
    OH pressure 
    see Lubrication system 
    Oil  pump 
    see Lubrication  system 
    Oil service  020-1  1 
    On-Board Monitor 
    640-12 
    On-board  diagnostics OED-1 
    Outside air temperature  sensor 
    610-14 
    Outside door handle 
    see  Door 
    loclc 
    Outside mirror  switch 
    see  Switches 
    Output 
    shaft oil  seal 
    see  Manual transmission,  oil seals 
    Overheating 
    see Cooling system,  troubleshooting 
    Overload  protection 
    600-11 
    Oxygen sensors 
    130-72, 180-8 
    P codes OED-10 
    Panic  mode operation 
    515-11 
    Parking brake 
    see Brakes 
    see also Maintenance 
    Parts,  buying 
    010-11 
    Pedal  cluster switches 
    see  Switches 
    Pedal  position  sensor (PWG) 
    6-cvlinder 
    enqine 
    V-8  engine (M62 TU) 130-68 
    Pitman arm 
    see Steering 
    Power  steering 
    see  Steering 
    Power  steering 
    fluid 
    see Maintenance 
    Power  window switch 
    512-3 see also  Switches 
    PWG  see Pedal  position sensor 
    (PWG) 
    Racic and pinion  steering 
    see Steering 
    Radiator  see Cooling  system 
    Radiator cooling fan seeCooling system, cooling fan 
    see also Cooling system, electric  fan 
    Radiator  grill 
    see Exterior 
    trim 
    Radio 
    650-2 see also  Antenna 
    see also  Speakers 
    Rain sensor 
    611-6 
    Raising car  safely 
    010-5 
    Readiness codes 
    OED-6 
    Rear  door  window 
    see Door  window 
    Rear  main  seal 
    see Crankshalt oil  seals 
    Rear  parcel 
    sheif 
    513-16   
    						
    							
    INDEX 9 
    WARNING 
    Your common  sense, good judgemenl, and general alerlness are 
    crucial  lo seie  end successful service 
    ivork. Beiore attempting  any work on 
    your 
    BMW be  sure to read 001 
    General  Warnings  and Cautions and llle copyright page at lhe iron1 of 
    the manual.  Review Niese warnings 
    and caulions each lime you  prepare 
    lo work on  your BMW Please also 
    read  any  warnings  and caulions lllal accompany  the  procedures  in the 
    manual. 
    Rear  suspension 
    ball joints 
    330-19 
    bushings 330-13 
    control  arms 
    seesuspension  arms, below 
    description 
    300-5 
    electronic height  control  (EHC) 
    330-44 
    ride height 300-14 ride height sensor 330-46 
    shoclr absorbers end springs 330-9 
    stabilizer bar 330-42 
    struts and springs 330-5 subframe 330.13 
    suspension arms 330-13 
    variations 330-4 wheel bearing,  replacing 330-32 
    see also Maintenance 
    see also Drive  axles 
    see also Final  drive 
    Rear  window  (Sport Wagon) 
    see 
    Tailgate 
    Rear  window  defroster 610-17 
    Receiverldrter 
    see NC 
    Relay positions 
    see Electrical  component tocations 
    table 610-3 
    Remote entry (FZV) 
    see Central locking 
    Reversing  light switch 
    see 
    Baclc-up light  switch 
    Ride  height 
    300-14 
    Ride height sensor 
    see  Rear suspension 
    Ring antenna 
    see  EWS  (electronic immobilizalion) 
    Rotor 
    see  Brakes 
    Roundel see Exterior  trim 
    Running  tosses 
    (312-way) valve 
    see Fuel 
    tenlr 
    SCA  (soft  close) 
    seeTailgate, soft close 
    see  also  Trunk  lid. soft  close 
    Scan  tools 
    OED-3 
    Seals  gaskets  and 010-9 
    see  also Crankshaft seals 
    Seat  front, 
    removing/instelling 520-10 
    memory system 520-4 rear 520-13 
    see also  Seat belt 
    Seat beit front 720-4 
    rear 720-8 
    troubleshooting 7202 
    see also Maintenance 
    Secondary  air injection 
    see  130 under  appropriate 
    iuel 
    injection system 
    Selector shaft  seat 
    see  Manual transmission,  oil 
    Seals 
    Self-adjusting ctulch (SAC) 
    see Clutch,  variations 
    Service indicator  see  Maintenance 
    Shift interlock  see  Gearshift 
    Shift  lever 
    see 
    Gearshift 
    Shift linkage see Gearshift 
    Shiftlock  see Gearshilt 
    Shack absorber  see  Rear  suspension 
    / Side turn signal  assembly 
    see  Lights 
    Sill trim  panel 
    411-10 
    Slave cylinder 
    see  Clutch, lhydraulic 
    Steep  mode 
    600-1  1 
    Soft  close 
    (SCA) see Tailgate 
    see  also 
    Trunk lid 
    Solenoid  121-23 
    Sound system 
    650-2 
    Spare  parts kit 
    010-21 
    Spark  plugs 
    see  Maintenance 
    Speakers 
    650-4 
    Specifications,  fluid 
    020-4 
    Sport wagon 
    400-4 
    Springs 
    see  Front  suspension 
    see  also  Rear  suspension 
    SRS  (supplemental  restraint system) 
    see 
    Airbag system (SRS) 
    Stabilizer bar  see  Front  suspension 
    see also Rear suspension 
    Starter  see  Battery, starter,  alternator   
    						
    							
    Steering description  300-10 
    liuid  see Maintenance 
    gearbox 
    320-25 
    idler arm 320-30 
    lock 320-12 
    pitman arm 320-28 power  steering  pump 320-17 
    rack & pinion 320-19 
    steering column 320-10 motors 320-16 
    removinglinstalling 320-14 
    trim 320-10 
    steerino wheei 320-7 tie rods- 
    6-cvlinder, reelacinq 320-22 
    V- center tie rod, replacing 320-32 
    variations 310-5 
    Steering box 
    see Steering,  gearbox 
    Steering  column switches 
    see Switches 
    Steering  column 
    see  Steering 
    Steering  lock 
    see Steering 
    Steering 
    wheei switches 
    see  Switches 
    Stepper  motor 
    see 
    AIC 
    Steptronic  transmission 
    see Gearshift 
    Strut  see Front suspension 
    see  also  Rear suspension 
    Subframe see Rear suspension 
    Sunroof  initializing 
    540-2 
    adiustinq 540-5 . . cornponents, removingiinstailing 
    540-9 
    emergency closing 540-4 
    Suspension,  front 
    see  Front suspension 
    see also 
    Aluminum suspension 
    cornponents 
    Suspension,  rear 
    see  Rear suspension 
    see  also Aluminum suspension 
    cornponents 
    Swing  arm 
    see  Rear suspension, suspension 
    arms 
    Switches 
    ASCIDSC 612-12 back-ue 
    manual transmission 230-8 
    automatic transmission,  see 
    Automatic transmission, range 
    switch 
    center  console switches 
    612-11 
    central ioci(ing 612-1 1 
    hazard 612-1 I headlight 612-9 
    ignition cylinder 320-1 1. 612-6 
    outside  mirror 612-11 
    pedal cluster switches 612-8 seat heater 612.12 
    steering  column positioning 612-7 
    steering column  switches 612-6 steering wheel switches 612-2 
    turn signaliheadlight dimmer 612-6 
    window 612-1 1 
    wipers 612-6 
    Tailgate 
    412-6 emergency  release 400-4,412-6, 
    515-21 
    taiigatelrear  window 
    loclring 515-14 see also Trunldtaiioate ioclr - see also  Central ioclcing 
    Taillights 
    see  Lights 
    Tape  player 
    650-3 
    TCM (transmission  control module) 
    see Automatic transmission 
    Tension  strut 
    see  Front  suspension 
    Thermostat  see Cooling  system 
    see also  Electrically heated 
    thermostat 
    Throttie  body 
    see 130  under appropriate 
    fuel injection system 
    Throttie 
    cable 
    130-38 
    Throttie  position  sensor 
    see 130  under appropriate  luel 
    injection  system 
    Throw-out  bearing 
    see Clutch,  mechanical 
    Thrust  arm 
    see  Front  suspension 
    Tie rod 
    see  Steering 
    Tightening  fasteners 
    010-8 
    Tilt sensor 515-24 
    Timing chain 
    see 
    Camshaft timing chain 
    Tire,  changing 
    010-18 
    Tires 
    300-1 1 
    see  also Maintenance 
    Toe 
    320-34 
    Tools 
    010-13   
    						
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