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Honda Bmw 5 Service Manual

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Page 1

Service Manua 
5251, 5281, 530i, 540i 
Sedan, Sport Wagon 
1997,1998,1999,2000,2001,2002   

Page 2

-- 
Benllcy Publishers, a division ol Robcrt Bcnlley, In=. 1734 M~SB~CIIUP~IIS Avenue Cumbitdge. MA02138 USA Information lhat makes 800-423-4885 / 61 7.547.4170 the diiierence 
BentleyPublishe~ 
Technical contact inlormation I 
We :.€ c3me ,o.lr leeooaca. Pieasc. ;Jam 1 cllriecl 00s an0 zoo ions lo our BhFLt/ recnns? o rcdssun lor~m a1 http://~~~.BentleyPublishere.com 
Errata information 
We  will evaluate  submissions  and  post appropriate  editorial 
changes  online as text  errata  or tech...

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YOU are now in Volume I 
I 
Foreword ................... .. ........................................................................\
.......... v 
Index 
........................ .. ................................................................ rear  of manual 
General, 001 General Warnings and Cautions 002 Vehicle Identification and VIN Decoder 
Maintenance OiO 020 Maintenance 
Engine 
100 Engine-General 110 Engine Removal  and Installation 
113 Cylinder Head Removal  and 
Installation 
116 Cyiinder...

Page 4

Selected Boolcs and Repair  Information  from Bentley Publishers 
MINI Cooper 
MINI Cooper Service Manual:  2002-2004 Bc,illc!! Pirl~lisl!~~ ISBN 0-8376-1068-0 AlexZanardi - My Swectest Victory rllex Zmmrdi itjill! Ginrz11,cn Gns~x~ri,,i ISBN (1-8376-1249-7 
BMW  3 Series IE36) Scrvire Manual: 1992-1998,318ilisliC. 323is/iC, 3?5i/is/iC, 328ilisliC, M3 Be~iili.!~ Pirl?lisliers ISBN 0-8376-0326-9 
BMW 
5 Series Scrvicc  Manual: 1997-2002 525i, 528i. 530i. 540i, Sedan, Sport Wagon Bcrrlluy P~rlilishens...

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Foreword 
For the BMW owner with basic mechanical skills  and for independent auto service professionals. 
this manual includes  many of the specifications and  procedures that were available  to an 
authorized BMW dealer service deoartment  as this manual went  to 
Dress. The BMW owner with , no intention  of working  on his or her car will  find that owning  and referring  to this manual makes  it 
possible  to be  better informed  and to more 
Itnowledgeably discuss repairs with a professional...

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Page 7

001 General Warnings and Cautions 
PLEASE READ THESE  WARNINGS  AND  CAUTIONS 
BEFORE  PROCEEDING 
WITH MAINTENANCE  AND REPAIR  WORK. 
WARNINGS- 
See also CAUTIONS 
- Some repairs may  be beyond  your capability. If you lack the skills, - Catch draining  fuel, oil, or brake fluid  in suitable containers.  Do 
tools  and equipment, or a suitable workplace  for any procedure 
not use 
foodor beverage  containers  that might mislead  someone 
described  in this manual,  we suggest you  leave such repairs...

Page 8

I General Warnings  and Cautions 
WARNINGS (continued) 
. The air conditioning system is filled with chemical refrigerant, 
which  is hazardous. The  AIC system should  be serviced only  by 
trained technicians using approved refrigerant recoverylrecycling 
equipment, trained  in related safety precautions, and familiar with 
regulations governing  the discharging and disposal  of automotive 
chemical  refrigerants. 
. Do not expose  any part  of the AIC  system to high temperatures 
such  as open...

Page 9

002 Vehicie identification and 
VlN Decoder 
Vehicle identification  Number (VIN), decoding 
Some of the  information  in this  manual  applies only to cars  of a parlicuiar model  year or range 
of  vears.  For 
examole. 1999  refers to the  1999  model vear but does  not necessarilv  malch the 
caiendsr year in which  the car was  manufactured  or sold. To be sure of the  model year of a 
particular car, 
checic the  Vehicle  ldentification Number (VIN) on the car. 
The  VIN is  a unique sequence  of...

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