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Honda Bmw 5 Service Manual

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    Door Windows 
    molding and 
    anti-trap  strip 
    4 If replacing  molding with  new  one, transfer mounting clips 
    and  foam insulation as  necessary. 
    1. Window frame  molding 
    2. Clip 
    3. Door corner  speaker cover 
    4. Foam insulation 
    - After  installation, recheck anti-trap protection. 
    Rear window anti-trap  strip, removing 
    - Remove rear door  panel and vapor barrier as described  in 
    411 Doors. 
    4 Remove window frame  molding  strip, peeling  it off  fixed  win- 
    dow  partition 
    (arrows). Do not  tear  strip  in area (A). 
    Disconnect electrical  harness connector (arrow). 
    After installation, recheck anti-trap protection.   
    						
    							
    51 2-8 
    Door Windows 
    Door window,  adjusting 
    Whenever the door window  or window  regulator is removed, 
    window  adjustment should be  checked. The glass should 
    contact the top  of the  window  squarely and should  seat 
    against the  window seal uniformly. 
    NOTE- 
    If the  window  does not contact  the  window  seal uniformly, 
    wind noise  or water  infiltration  may result. 
    - Remove door  panel as described in 411 Doors. 
    - Disconnect negative (-) cable from  battery. Remove airbag 
    unit  and vapor  barrier from  door. See 721 Airbag System 
    (SRS). 
    WARNING- 
    Prior to disconnecting the batteg read  the battery  discon- 
    nection cautions  given in 
    001 General Warnings  and 
    Cautions. 
    Longitudinal  adjustment 
    - Adjustments are  made with window  in open position. 
    Loosen  window  guide rail mounting  nuts (arrows),  but do not 
    remove. 
    Slide  window glass  in longitudinal direction  to adjust 
    Tighten  guide rail nuts. 
    Tightening torque 
    Window  regulator  guide rail to door 
    10 Nrn (89 in-ib)   
    						
    							
    512-9 
    Door Windows 
    Vertical adjustment 
    - Adjustments  are made with  window in open position 
    4 Loosen window  clamping fasteners  (arrows),  but do not 
    remove. 
    Adjust  rear  clamp and tighten  fastener. 
    Tighten  front clamp  fastener. 
    4 Raise door window  up to stop: 
    Check gap  (A) at window front  edge, 
    Checlc gap (5) at window  top edge. 
    NOJE- 
    Measure  window frame  between door window  edge and 
    panel. 
    Front window  gap settings 
    Front  of window 
    (A) 5.4 mm (0.21  in) 
    Top  of window 
    (6) 10 mm (0.39  in) 
    Tightening torque  Window  regulator guide 
    rail to door 10 Nm (89  in-lb) 
    Door  window,  removing and installing 
    - Remove door  panel as described  in 411 Doors 
    - Reconnect window switch and lower window down to conve- 
    nient height and disconnect window  switch. 
    - Disconnect negative (-) cable from battery, then remove air- 
    bag unit and vapor barrier from  door. See 721 Airbag Sys- 
    tem  (SRS). 
    WARNING - 
    Prior  to disconnecting the  battery, read the battery  discon- 
    nection cautions given 
    in 001 General  Warnings  and 
    Cautions.   
    						
    							
    Door Windows 
    Worlting carefully  with a plastic prying tool,  remove window 
    trim  strip  from door. 
    Starting  from  rear  of inner  window  trim strip, carefully 
    on  trim  strip  clips 
    (arrows) to  remove window trim. 
    < Loosen 1 clamping  jaw  fasteners (arrows)   
    						
    							
    Door Windows 
    Tilt window glass carefully  inside door  cavity and lift out  of 
    door. 
    Installation is  reverse  of removal. 
    Replace  plastic window retainers once glass  is inside  door. 
    Use  new  mounting  bolts when reinstalling side-impact 
    air- 
    bag to door. 
    Adjust  window  as described  earlier, 
    Sedan  and Sport  Wagon  doors are similar.  There are two  win- 
    dow  rails in each  front window regulator,  only one in the rear. 
    Otherwise  the front  and  rear  regulators are similar. 
    WARNING- 
    E39 cars  are Wed with side-impact airbags in the  front 
    doors.  Some are equipped  with 
    airbags in the  rear  doors 
    as  well.  When servicing  the door  windows on  cars with 
    side-impact  airbags,  always  disconnect  the negative 
    (-) 
    battery  cable.  See 721 Airbag System  (SRS)  for cau- 
    tions and  procedures relating  to the 
    airbag system. 
    Prior  to disconnecting  the battery, read the battery  dis- 
    connection cautions given  at the front 
    001 General 
    Warnings  and Cautions. 
    NOTE- 
    Because window operation is electronically controlled,  a win- 
    dow motor  does not have mechanical  endpositions. For this 
    reason it  can be removed and installed  with  the window in 
    any position  and does  not need  reinitialization. 
    Front window  regulator removing and 
    installing 
    NOTE- 
    BMW recommends removing the window regulator and  mo- 
    tor  as one  unit,  then separating the two  on the bench. 
    - Remove  front door panel  as described  in 411 Doors. 
    - Disconnect negative (-) cable from battery, then  remove air- 
    bag unit and  vapor barrier from door.  See 721 Airbag Sys- 
    tem (SRS).   
    						
    							
    512-12 
    I Door Windows 
    - Disconnect window from window  guide rail as described  in 
    Door  window,  removing 
    and installing.  Do not  remove 
    window  from door. 
    * Push  window  up and  use wedge  to hold  in position. 
    - If necessary,  remove speaker  unit  from door. 
    - Removing  window regulator from  door: 
    Disconnect  window motor electrical  harness connector. 
    4 Remove  lower window  regulator fasteners  (arrows). 
    Remove  window  regulator  fasteners (arrows) 
    Loosen  fasteners  (arrows) and slide regulator  up to remove 
    from  mounts. 
    - Remove window  regulatorthrough  opening in bottom  of door, 
    checking  for any wiring that might  become snagged during 
    removal. 
    - Installation is  reverse of removal. 
    Be  sure  to route wiring harnesses  to keep them  away from 
    moving  window  mechanism.  Use new wire ties  as neces- 
    sary. 
    - 
    Tightening torques - 
    Window  motor to regulator 5 Nm (44 in-lb) 
    502512211 
    Window  regulator  to door 8 Nm  (71 in-lb) 
    Adjust  window 
    as described earlier. 
    - - 
    W~ndow to guide 8 Nm (71 in-lb) 
    --   
    						
    							
    Door windows1 
    Rear window  regulator,  removing and 
    installing 
    NOTE- 
    BMW recommends removing  the  window regulator and mo- 
    tor  as one  unit,  then separating  the 
    two on the bench. 
    - Disconnect negative (-) cable  from battery 
    - Remove door  panel as described  in 411 Doors 
    - Remove airbag unit and  vapor  barrier  from door.  See 721 
    Airbag System  (SRS). 
    - Disconnect  window from window  guide rail  as described  in 
    Door  window,  removing  and installing.  Do not remove 
    window  from door. 
    Push window  up  and use wedge to 
    hold in position. 
    Loosen  fastener  (arrow) and slide  window  regulator  up and 
    out  of mount. 
    Disconnect  wiring harness  connector  (A) and  remove fasten- 
    ers 
    (6). 
    Remove window  regulator  and motor through opening in 
    door. 
    - Installation is the  reverse of removal. 
    Be  sure  to route  wiring  harnesses  to keep them  away from 
    moving  window  mechanism.  Use new wire ties  as neces- 
    sary. 
    Tightening torques 
    Window  motor  to regulator 
    5 Nrn (44 in-ib) 
    Window  regulator  to door 
    Window  to guide 
    8 Nrn (71  in-lb) 
    8 Nrn (71 in-lb)   
    						
    							
    513-1 
    51 3 lnterior Trim 
    General . . . . . . . . . . . . . . . . . . . . . . . . . . . ,513-2 
    Interior trim repairs . . . . . . . . . . . . . . . . . . . ,513-2 
    Center Console . . . . . . . . . . . . . . . . . . . . .513-3 
    Center console, removing and installing . . . 213-3 
    Dash Panel . . . . . . . . . . . . . . . . . . . . . . . . ,513-7 
    Lower dash panel  assembly, 
    removing and installing 
    . . . . . . . . . . . . . . . . ,513-7 
    Upper dash assembly, 
    removing and installing 
    . . . . . . . . . . . . . . . ,513-1 1 
    Window  and door  post trim panels, 
    removing and installing 
    . . . . . . . . . . . . . . . 513-12 
    Dash panel  support, 
    removing and installing 
    . . . . . . . . . . . . . . . 513-15 
    Rear  parcel  shelf panel, 
    removing and installing 
    . . . . . . . . . . . . . . . 513-15 
    Glove compartment, 
    removing and installing 
    . . . . . . . . . . . . . . . 513-16   
    						
    							
    I lnterior Trim 
    This repair group  covers interior trim  removal and installation 
    procedures. 
    - Refer  to the  following  repair groups  for additional  information: 
    250 Gearshift Linkage 
    41 1 Doors (interior door panels) 
    @ 612 Switches 
    620 Instruments 
    640 Heating and  Air Conditioning [IHKA control  panel! 
    650 Radio 
    721 Airbag System  (SRS) 
    lnterior trim repairs 
    lnterior trim  and finish  panels are clipped  or screwed into 
    place.  Many of the trim  retaining clips are designed 
    to be used 
    only  once.  When  removing  trim that  is held  in place  with clips, 
    it  is  a good  idea to have  spare clips  on hand  before beginning 
    the  job. 
    WARNING- 
    Special precautions must  be observed  when servicing the 
    BMWSupplementai Restraint System (SRS). Serious inju- 
    ry may result if system service  is attempted  by persons  un- 
    familiar  with the BMW 
    SRS and  its approved  service 
    procedures.  BMW 
    speciiies that all inspection  and service 
    should  be performed  by an authorized  BMW 
    dealer. 
    Before performing any work involving airbags, discon- 
    nect  the negative 
    () battery cable. See 721 Airbag 
    System (SRS). 
    Airbags contain a  back-uppowersupply  within the SRS 
    control module. A 
    5 second  discharge period should be 
    allowed after  the battery cable  has been disconnected. 
    CAUTION- 
    * When working  on electrical  switclies or lights,  always  dis- 
    connect the negative 
    (-) cable  from the battery and insu- 
    late the cable  end to prevent  accidental  reconnection. 
    a Prior to disconnecting the battery, read the battery dis- 
    connection cautions given  in 
    W1 General Warnings 
    and Cautions. 
    To  prevent marring the trim when working  on interior 
    components, work with plastic prying 
    tools or  wrap  the 
    tips  of screwdrivers  and pliers  with tape before prying   
    						
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