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Lexmark X940e Owners Manual

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    							Repair information4-209
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    2000-sheet dual input (TTM)—tray 3 lift gear assembly removal  
    1. Remove the rear cover. See “2000-sheet dual input (TTM)—rear cover removal” on page 4-174.
    2. Pull the tray 3 media assembly out of the machine.
    3. Remove the two screws securing the tray 3 lift gear assembly (A) to the machine.
    Note:  When removing the tray 3 lift gear assembly (A), the tray lift coupling assembly (B) my become 
    detached.
    4. Remove the tray 3 lift gear assembly (A). 
    2000-sheet dual input (TTM)—tray 4 lift gear assembly removal 
    1. Remove the rear cover. See “2000-sheet dual input (TTM)—rear cover removal” on page 4-174.
    2. Pull the TTM media tray 4 out of the machine.
    3. Remove the two screws securing the tray 4 lift gear assembly (A) from the machine.
    Note:  When removing the tray 4 lift gear assembly (A), the tray lift coupling assembly (B) may become 
    detached.
    4. Remove the tray 4 lift gear assembly (A). 
    A
    A 
    						
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    2000-sheet dual input (TTM)—tray lift coupling assembly removal
    Note:  This procedure can be applied to both the tray 3 and the tray 4 media assemblies.
    1. Remove the rear cover. See “2000-sheet dual input (TTM)—rear cover removal” on page 4-174.
    2. Remove the tray 3 lift gear or the tray 3 lift gear assembly. See “2000-sheet dual input (TTM)—tray 3 lift 
    gear assembly removal” on page 4-209 or “2000-sheet dual input (TTM)—tray 4 lift gear assembly 
    removal” on page 4-209.
    3. Remove the tray lift coupling assembly (A) from the machine.
    4. Remove the bushing (B) from the tray lift coupling assembly (A).
    5. Remove the gear (C) from the tray lift coupling assembly (A).
    2000-sheet dual input (TTM)—tray module drive motor assembly removal 
    1. Remove the rear cover. See “2000-sheet dual input (TTM)—rear cover removal” on page 4-174.
    2. Disconnect the connector from the tray module drive motor (A). 
    3. Remove the three screws securing the tray module drive motor (A) to the machine.  
    						
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    4. Remove the tray module drive motor (A). 
    A
    Connector 
    						
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    2000-sheet dual input (TTM)—TTM tray 4 transport motor removal 
    1. Remove the rear cover. See “2000-sheet dual input (TTM)—rear cover removal” on page 4-174.
    2. Disconnect the connector from the TTM tray 4 transport motor (A).
    3. Release the harness from the clamp.
    4. Remove the two screws securing the TTM tray 4 transport motor (A) to the machine. 
    5. Remove the TTM transport drive motor (A). 
    2000-sheet dual input (TTM)—TTM controller card assembly removal 
    1. Remove the rear cover. See “2000-sheet dual input (TTM)—rear cover removal” on page 4-174.
    2. Disconnect all connectors from the TTM controller card assembly (A). 
    3. Remove the four screws securing the TTM controller card assembly (A) to the machine. 
    4. Remove the TTM controller card assembly (A). 
    A
    Connector
    A 
    						
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    3X 500-sheet drawer (3TM) removals 
    3X 500-sheet drawer (3TM)
    —top cover removal 
    1. Pull out tray 2 assembly (A). 
    2. Remove the two screws securing the top cover (B). 
    3. Remove the top cover (B). 
    C
    AB 
    						
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    3X 500-sheet drawer (3TM)—foot cover removal 
    1. Remove the media tray 4 assembly.
    2. Remove the two screws securing the foot cover (A) to the machine. 
    3. Remove the foot cover (A). 
    3X 500-sheet drawer (3TM)—right cover removal 
    1. Remove the four screws securing the right cover (A). 
    2. Remove the right cover (A) by lifting up and out in the direction of the arrow. 
    A
    Front 
    						
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    3X 500-sheet drawer (3TM)—tray module left cover removal 
    1. Remove the four screws securing the tray module left cover (A). 
    2. Remove the tray module left cover (A). 
    3X 500-sheet drawer (3TM)—rear cover removal 
    1. Remove the four screws securing the rear cover (A). 
    2. Remove the rear cover (A).  
    						
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    3X 500-sheet drawer (3TM)—caster removal 
    1. Remove the media tray 2 assembly.
    2. Remove the media tray 3 assembly. 
    3. Remove the media tray 4 assembly.
    4. Place the right side of the drawer down. 
    5. Remove the three screws securing the caster (A). 
    6. Remove the caster (A). 
    3X 500-sheet 3TM)—media feed unit assembly removal (tray 4)
    1. Remove the media tray 4 assembly.
    2. Open the 3TM left door assembly.
    3. Remove the two screws securing the two support straps (A) to the machine.
    4. Release the harness from the clamp.
    5. Disconnect the connector from the media feed unit assembly (B).
    6. Remove the two screws securing the media feed unit assembly (B) to the machine.
    7. Remove the media feed unit assembly (B).
    Connector
    B
    A
    A 
    						
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    3X 500-sheet drawer (3TM)—sensor (tray 4 feed-out) removal 
    1. Open the 3TM left door assembly.
    2. Remove the two screws securing the two support straps (A) to the machine.
    3. Disconnect the connector from the sensor (tray 4 feed-out) (B).
    4. Remove the two screws securing bracket (C) to the machine.
    5. Remove the bracket (C).
    6. Release the hooks securing the sensor (tray 4 feed-out) (B) to the bracket (C).
    7. Remove the sensor (tray 4 feed-out) (B). 
    						
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    3X 500-sheet drawer (3TM)—sensor (tray 2 feed-out) removal 
    1. Open the 3TM left door assembly.
    2. Remove the two screws securing bracket (A) to the machine.
    3. Remove the bracket (A).
    4. Disconnect the connector from the sensor (tray 2 feed-out) (B).
    5. Release the hooks securing the sensor (tray 2 feed-out) (B) to the bracket (B).
    6. Remove the sensor (tray 2 feed-out) (B). 
    						
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