Lexmark X940e Owners Manual
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Diagnostic information2-55 7510 Go Back Previous Next 242.00 Sensor (tray 2 feed-out) late jam Step Check Yes No 1Check the media condition. Is the media in the tray crumpled or damaged? Replace the damaged media with new.Go to step 2. 2Check the media size setup. Does the media size, in use, match the size set for tray 2?Go to step 3. Replace the media, or change the media size setup. 3Check the feed roll, separation roll, and pick roll for media tray 2. Are the above components free of excess wear and contamination?Go to step 4. Clean or replace the feed roll, separating roll, or pick roll. Go to “Feed roll removal” on page 4-115, “Separation roll removal” on page 4-117, and “Pick roll removal” on page 4-116. 4Check the media position. Does the media touch the sensor (tray 2 feed-out)?Remove the media.Go to step 5 5Check the sensor (tray 2 feed-out) for proper operation. 1. Enter the Diagnostics Menu. 2. Touch INPUT TRAY TESTS. 3. Touch Sensor test. 4. Touch Tray 2. 5. Touch Feed-out. Does the display on the operator panel, change every time the sensing area of the above sensor is interrupted or blocked?Go to step 7. Go to step 6. 6Check the sensor (tray 2 feed-out) for proper connection. Is the above component properly connected?Replace the sensor (tray 2 feed-out).Replace the connection. 7Check the media feed lift motor in media tray 2 for proper operation. Caution: When performing motor tests, ensure that all cover and door interlock switches are overridden. 1. Enter the Diagnostics Menu. 2. Touch MOTOR TESTS. 3. Touch Printer motor tests. 4. Touch Tray 2 media feed/lift motor. Does the above component operate properly?Go to step 9. Skip to step 8. 8Check the media feed lift motor for proper connection. Is the above component properly connected? Replace the media feed lift motor. Go to “Media feed lift motor removal” on page 4-120.Replace the connection.
2-56Service Manual 7510 Go Back Previous Next 242.01 Sensor (tray 1 feed-out) late jam (feeding from tray 2) 9Perform a print test. Does the error continue?Replace the lower printer engine card assembly. Go to “Lower printer engine card assembly removal” on page 4-91. Problem solved. Step Check Yes No 1Check the media condition. Is the media in the tray crumpled or damaged? Replace the damaged media with new.Go to step 2. 2Check the media position. Does the media touch the sensor (tray 1 feed-out)?Remove the media.Go to step 5. 3Check the sensor (tray 1 feed-out) for proper operation. 1. Enter the Diagnostics Menu. 2. Touch INPUT TRAY TESTS. 3. Touch Sensor test. 4. Touch Tray 1. 5. Touch Feed-out. Does the display on the operator panel, change every time the sensing area of the above sensor is interrupted or blocked?Go to step 5. Go to step 4. 4Check the sensor (tray 1 feed-out) for proper connection. Is the above component properly connected?Replace the sensor (tray 1 feed-out).Replace the connection. 5Check the sensor (tray 2 feed-out) for proper operation. 1. Enter the Diagnostics Menu. 2. Touch INPUT TRAY TESTS. 3. Touch Sensor test. 4. Touch Tray 2. 5. Touch Feed-out. Does the display on the operator panel, change every time the sensing area of the above sensor is interrupted or blocked?Go to step 7. Go to step 6. 6Check the sensor (tray 2 feed-out) for proper connection. Is the above component properly connected?Replace the sensor (tray 2 feed-out).Replace the connection. Step Check Yes No
Diagnostic information2-57 7510 Go Back Previous Next 243.00 Sensor (tray 3 feed-out) late jam 7Check the MPF/transport drive motor for proper operation. Caution: When performing motor tests, ensure that all cover and door interlock switches are overridden. 1. Enter the Diagnostics Menu. 2. Touch MOTOR TESTS. 3. Touch Printer motor tests. 4. Touch MPF/transport drive motor. Does the above component operate properly?Go to step 9. Skip to step 8. 8Check the MPF/transport drive motor for proper connection. Is the above component properly connected? Replace the MPF / transport drive motor . Go to “MPF / transport drive motor assembly removal” on page 4-114.Replace the connection. 9Perform a print test. Does the error continue?Replace the lower printer engine card assembly. Go to “Lower printer engine card assembly removal” on page 4-91.Problem solved. StepCheckYesNo 1Check the media condition. Is the media in the tray crumpled or damaged? Replace the damaged media with new.Go to step 2. 2Check the media size setup. Does the media size, in use, match the size set for tray 3?Go to step 3. Replace the media, or change the media size setup. 3Check the feed roll, separation roll, and pick roll for media tray 3. Are the above components free of excess wear and contamination?Go to step 4. Clean or replace the feed roll, separating roll, or pick roll. Go to “Feed roll removal” on page 4-115, “Separation roll removal” on page 4-117, and “Pick roll removal” on page 4-116. 4Check the media position. Does the media touch the sensor (tray 3 feed-out)?Remove the media. Go to step 5 Step Check Yes No
2-58Service Manual 7510 Go Back Previous Next 5Check the sensor (tray 3 feed-out) for proper operation. 1. Enter the Diagnostics Menu. 2. Touch INPUT TRAY TESTS. 3. Touch Sensor test. 4. Touch Tray 3. 5. Touch Feed-out. Does the display on the operator panel, change every time the sensing area of the above sensor is interrupted or blocked?Go to step 7. Go to step 6. 6Check the sensor (tray 3 feed-out) for proper connection. Is the above component properly connected?Replace the sensor (tray 3 feed-out).Replace the connection. 7Check the media feed lift motor in media tray 3 for proper operation. Caution: When performing motor tests, ensure that all cover and door interlock switches are overridden. 1. Enter the Diagnostics Menu. 2. Touch MOTOR TESTS. 3. Touch Printer motor tests. 4. Touch Tray 3 media feed/lift motor. Does the above component operate properly?Go to step 9. Skip to step 8. 8Check the media feed lift motor for proper connection. Is the above component properly connected? Replace the media feed lift motor. Go to “Media feed lift motor removal” on page 4-120.Replace the connection. 9Perform a print test. Does the error continue?Replace the 1TM controller card assembly or the 3TM controller card assembly or the TTM controller card assembly. Go to “1X 500- sheet drawer (1TM)—1TM controller card assembly removal” on page 4-259“3X 500-sheet drawer (3TM)—3TM controller card assembly removal” on page 4-238 or “2000-sheet dual input (TTM)—TTM controller card assembly removal” on page 4-212. Go to step 10. Problem solved. StepCheckYesNo
Diagnostic information2-59 7510 Go Back Previous Next 243.01 Sensor (tray 2 feed-out) late jam (feeding from tray 3) 10Perform a print test. Does the error continue?Replace the lower printer engine card assembly. Go to “Lower printer engine card assembly removal” on page 4-91. Problem solved. StepCheckYesNo 1Check the media condition. Is the media in the tray crumpled or damaged? Replace the damaged media with new.Go to step 2. 2Check the media position. Does the media touch the sensor (tray 2 feed-out)?Remove the media. Go to step 5 3Check the sensor (tray 2 feed-out) for proper operation. 1. Enter the Diagnostics Menu. 2. Touch INPUT TRAY TESTS. 3. Touch Sensor test. 4. Touch Tray 2. 5. Touch Feed-out. Does the display on the operator panel, change every time the sensing area of the above sensor is interrupted or blocked?Go to step 5. Go to step 4. 4Check the sensor (tray 2 feed-out) for proper connection. Is the above component properly connected?Replace the sensor (tray 2 feed-out).Replace the connection. 5Check the sensor (tray 3 feed-out) for proper operation. 1. Enter the Diagnostics Menu. 2. Touch INPUT TRAY TESTS. 3. Touch Sensor test. 4. Touch Tray 3. 5. Touch Feed-out. Does the display on the operator panel, change every time the sensing area of the above sensor is interrupted or blocked?Go to step 7. Go to step 6. 6Check the sensor (tray 3 feed-out) for proper connection. Is the above component properly connected?Replace the sensor (tray 3 feed-out).Replace the connection. StepCheckYesNo
2-60Service Manual 7510 Go Back Previous Next 7Check the tray module drive motor for proper operation. Caution: When performing motor tests, ensure that all cover and door interlock switches are overridden. 1. Enter the Diagnostics Menu. 2. Touch MOTOR TESTS. 3. Touch Printer motor tests. 4. Touch Tray module drive motor. Does the above component operate properly?Go to step 9. Skip to step 8. 8Check the tray module drive motor for proper connection. Is the above component properly connected? Replace the tray module drive motor. Go to “2000-sheet dual input (TTM)— tray module drive motor assembly removal” on page 4-210 or “2000-sheet dual input (TTM)—tray module drive motor assembly removal” on page 4-210.Replace the connection. 9Perform a print test. Does the error continue?Replace the 1TM controller card assembly or the 3TM controller card assembly or the TTM controller card assembly. Go to “1X 500- sheet drawer (1TM)—1TM controller card assembly removal” on page 4-259“3X 500-sheet drawer (3TM)—3TM controller card assembly removal” on page 4-238 or “2000-sheet dual input (TTM)—TTM controller card assembly removal” on page 4-212. Go to step 10. Problem solved. 10Perform a print test. Does the error continue?Replace the lower printer engine card assembly. Go to “Lower printer engine card assembly removal” on page 4-91.Problem solved. StepCheckYesNo
Diagnostic information2-61 7510 Go Back Previous Next 244.00 Sensor (tray 4 feed-out) late jam StepCheckYesNo 1Check the media condition. Is the media in the tray crumpled or damaged? Replace the damaged media with new.Go to step 2. 2Check the media size setup. Does the media size, in use, match the size set for tray 4?Go to step 3. Replace the media, or change the media size setup. 3Check the feed roll, separation roll, and pick roll for media tray 4. Are the above components free of excess wear and contamination?Go to step 4. Clean or replace the feed roll, separating roll, or pick roll. Go to “Feed roll removal” on page 4-115, “Separation roll removal” on page 4-117, and “Pick roll removal” on page 4-116. 4Check the media position. Does the media touch the sensor (tray 4 feed-out)?Remove the media. Go to step 5. 5Check the sensor (tray 4 feed-out) for proper operation. 1. Enter the Diagnostics Menu. 2. Touch INPUT TRAY TESTS. 3. Touch Sensor test. 4. Touch Tray 4. 5. Touch Feed-out. Does the display on the operator panel, change every time the sensing area of the above sensor is interrupted or blocked?Go to step 7. Go to step 6. 6Check the sensor (tray 4 feed-out) for proper connection. Is the above component properly connected?Replace the sensor (tray 4 feed-out).Replace the connection. 7Check the media feed lift motor in media tray 4 for proper operation. Caution: When performing motor tests, ensure that all cover and door interlock switches are overridden. 1. Enter the Diagnostics Menu. 2. Touch MOTOR TESTS. 3. Touch Printer motor tests. 4. Touch Tray 4 media feed/lift motor. Does the above component operate properly?Go to step 9. Skip to step 8. 8Check the media feed lift motor for proper connection. Is the above component properly connected? Replace the media feed lift motor. Go to “Media feed lift motor removal” on page 4-120.Replace the connection.
2-62Service Manual 7510 Go Back Previous Next 9Check the TTM tray 4 transport motor for proper operation. Caution: When performing motor tests, ensure that all cover and door interlock switches are overridden. 1. Enter the Diagnostics Menu. 2. Touch MOTOR TESTS. 3. Touch Printer motor tests. 4. Touch TTM tray 4 media transport motor Does the above component operate properly?Go to step 9. Skip to step 8. 10Check the TTM tray 4 transport motor for proper connection. Is the above component properly connected? Replace the TTM tray 4 transport motor . Go to “2000-sheet dual input (TTM)— TTM tray 4 transport motor removal” on page 4-212.Replace the connection. 11Perform a print test. Does the error continue?Replace the 1TM controller card assembly or the 3TM controller card assembly or the TTM controller card assembly. Go to “1X 500- sheet drawer (1TM)—1TM controller card assembly removal” on page 4-259“3X 500-sheet drawer (3TM)—3TM controller card assembly removal” on page 4-238 or “2000-sheet dual input (TTM)—TTM controller card assembly removal” on page 4-212. Go to step 12. Problem solved. 12Perform a print test. Does the error continue?Replace the lower printer engine card assembly. Go to “Lower printer engine card assembly removal” on page 4-91. Problem solved. StepCheckYesNo
Diagnostic information2-63 7510 Go Back Previous Next 244.01 Sensor (tray 3 feed-out) on jam (feeding from tray 4) StepCheckYesNo 1Check the media condition. Is the media in the tray crumpled or damaged? Replace the damaged media with new.Go to step 2. 2Check the media position. Does the media touch the sensor (tray 3 feed-out)?Remove the media. Go to step 5. 3Check the sensor (tray 3 feed-out) for proper operation. 1. Enter the Diagnostics Menu. 2. Touch INPUT TRAY TESTS. 3. Touch Sensor test. 4. Touch Tray 3. 5. Touch Feed-out. Does the display on the operator panel, change every time the sensing area of the above sensor is interrupted or blocked?Go to step 5. Go to step 4. 4Check the sensor (tray 3 feed-out) for proper connection. Is the above component properly connected?Replace the sensor (tray 3 feed-out).Replace the connection. 5Check the sensor (tray 4 feed-out) for proper operation. 1. Enter the Diagnostics Menu. 2. Touch INPUT TRAY TESTS. 3. Touch Sensor test. 4. Touch Tray 4. 5. Touch Feed-out. Does the display on the operator panel, change every time the sensing area of the above sensor is interrupted or blocked?Go to step 7. Go to step 6. 6Check the sensor (tray 4 feed-out) for proper connection. Is the above component properly connected?Replace the sensor (tray 4 feed-out).Replace the connection. 7Check the tray module drive motor for proper operation. Caution: When performing motor tests, ensure that all cover and door interlock switches are overridden. 1. Enter the Diagnostics Menu. 2. Touch MOTOR TESTS. 3. Touch Printer motor tests. 4. Touch Tray module drive motor. Does the above component operate properly?Go to step 9. Skip to step 8.
2-64Service Manual 7510 Go Back Previous Next 250.00 Sensor (registration) late jam (feeding from the MPF) 8Check the tray module drive motor for proper connection. Is the above component properly connected? Replace the tray module drive motor. Go to “2000-sheet dual input (TTM)— tray module drive motor assembly removal” on page 4-210 or “2000-sheet dual input (TTM)—tray module drive motor assembly removal” on page 4-210.Replace the connection. 9Perform a print test. Does the error continue?Replace the 1TM controller card assembly or the 3TM controller card assembly or the TTM controller card assembly. Go to “1X 500- sheet drawer (1TM)—1TM controller card assembly removal” on page 4-259“3X 500-sheet drawer (3TM)—3TM controller card assembly removal” on page 4-238 or “2000-sheet dual input (TTM)—TTM controller card assembly removal” on page 4-212. Go to step 10. Problem solved. 10Perform a print test. Does the error continue?Replace the lower printer engine card assembly. Go to “Lower printer engine card assembly removal” on page 4-91.Problem solved. Step Check Yes No 1Check the media condition. Is the media in the MPF tray crumpled or damaged?Replace the media with new; ensure it is dry.Go to step 2. 2Check the media size setup. Does the media size in use match the size set for MPF tray?Go to step 3. Replace the media or change the media size setup. 3Check the media position. Does the media touch the sensor (registration)?Remove the media.Go to step 4. StepCheckYesNo