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Lexmark X940e Owners Manual

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    							Diagnostic information2-55
    7510
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    242.00 Sensor (tray 2 feed-out) late jam 
    Step Check Yes No
    1Check the media condition. 
    Is the media in the tray crumpled or damaged? 
    Replace the 
    damaged media 
    with new.Go to step 2.
    2Check the media size setup. 
    Does the media size, in use, match the size set for tray 2?Go to step 3. Replace the 
    media, or change 
    the media size 
    setup. 
    3Check the feed roll, separation roll, and pick roll for media 
    tray 2.
    Are the above components free of excess wear and 
    contamination?Go to step 4. Clean or replace 
    the feed roll, 
    separating roll, or 
    pick roll.
    Go to “Feed roll 
    removal” on 
    page 4-115, 
    “Separation roll 
    removal” on 
    page 4-117, and 
    “Pick roll 
    removal” on 
    page 4-116.
    4Check the media position.
    Does the media touch the sensor (tray 2 feed-out)?Remove the 
    media.Go to step 5
    5Check the sensor (tray 2 feed-out) for proper operation.
    1. Enter the Diagnostics Menu.
    2. Touch INPUT TRAY TESTS.
    3. Touch Sensor test.
    4. Touch Tray 2.
    5. Touch Feed-out.
    Does the display on the operator panel, change every time 
    the sensing area of the above sensor is interrupted or 
    blocked?Go to step 7. Go to step 6.
    6Check the sensor (tray 2 feed-out) for proper connection.
    Is the above component properly connected?Replace the 
    sensor (tray 2 
    feed-out).Replace the 
    connection. 
    7Check the media feed lift motor in media tray 2 for proper 
    operation. 
    Caution: When performing motor tests, 
    ensure that all cover and door interlock 
    switches are overridden.
    1. Enter the Diagnostics Menu.
    2. Touch MOTOR TESTS.
    3. Touch Printer motor tests.
    4. Touch Tray 2 media feed/lift motor.
    Does the above component operate properly?Go to step 9. Skip to step 8. 
    8Check the media feed lift motor for proper connection.
    Is the above component properly connected? Replace the media 
    feed lift motor. 
    Go to “Media feed 
    lift motor 
    removal” on 
    page 4-120.Replace the 
    connection.  
    						
    							2-56Service Manual 7510
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    242.01 Sensor (tray 1 feed-out) late jam (feeding from tray 2)
    9Perform a print test.
    Does the error continue?Replace the lower 
    printer engine card 
    assembly.
    Go to “Lower 
    printer engine 
    card assembly 
    removal” on 
    page 4-91.
    Problem solved.
    Step Check Yes No
    1Check the media condition. 
    Is the media in the tray crumpled or damaged? 
    Replace the 
    damaged media 
    with new.Go to step 2.
    2Check the media position.
    Does the media touch the sensor (tray 1 feed-out)?Remove the 
    media.Go to step 5.
    3Check the sensor (tray 1 feed-out) for proper operation.
    1. Enter the Diagnostics Menu.
    2. Touch INPUT TRAY TESTS.
    3. Touch Sensor test.
    4. Touch Tray 1.
    5. Touch Feed-out.
    Does the display on the operator panel, change every time 
    the sensing area of the above sensor is interrupted or 
    blocked?Go to step 5. Go to step 4.
    4Check the sensor (tray 1 feed-out) for proper connection.
    Is the above component properly connected?Replace the 
    sensor (tray 1 
    feed-out).Replace the 
    connection. 
    5Check the sensor (tray 2 feed-out) for proper operation.
    1. Enter the Diagnostics Menu.
    2. Touch INPUT TRAY TESTS.
    3. Touch Sensor test.
    4. Touch Tray 2.
    5. Touch Feed-out.
    Does the display on the operator panel, change every time 
    the sensing area of the above sensor is interrupted or 
    blocked?Go to step 7. Go to step 6.
    6Check the sensor (tray 2 feed-out) for proper connection.
    Is the above component properly connected?Replace the 
    sensor (tray 2 
    feed-out).Replace the 
    connection. 
    Step Check Yes No 
    						
    							Diagnostic information2-57
    7510
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    243.00 Sensor (tray 3 feed-out) late jam 
    7Check the MPF/transport drive motor for proper operation.
    Caution: When performing motor tests, 
    ensure that all cover and door interlock 
    switches are overridden.
    1. Enter the Diagnostics Menu.
    2. Touch MOTOR TESTS.
    3. Touch Printer motor tests.
    4. Touch MPF/transport drive motor.
    Does the above component operate properly?Go to step 9. Skip to step 8. 
    8Check the MPF/transport drive motor for proper connection.
    Is the above component properly connected? Replace the MPF / 
    transport drive 
    motor
    . 
    Go to “MPF / 
    transport drive 
    motor assembly 
    removal” on 
    page 4-114.Replace the 
    connection. 
    9Perform a print test.
    Does the error continue?Replace the lower 
    printer engine card 
    assembly.
    Go to “Lower 
    printer engine 
    card assembly 
    removal” on 
    page 4-91.Problem solved.
    StepCheckYesNo
    1Check the media condition. 
    Is the media in the tray crumpled or damaged? 
    Replace the 
    damaged media with 
    new.Go to step 2.
    2Check the media size setup. 
    Does the media size, in use, match the size set for 
    tray 3?Go to step 3. Replace the media, 
    or change the media 
    size setup. 
    3Check the feed roll, separation roll, and pick roll for 
    media tray 3.
    Are the above components free of excess wear and 
    contamination?Go to step 4. Clean or replace the 
    feed roll, separating 
    roll, or pick roll.
    Go to “Feed roll 
    removal” on 
    page 4-115, 
    “Separation roll 
    removal” on 
    page 4-117, and 
    “Pick roll removal” 
    on page 4-116.
    4Check the media position.
    Does the media touch the sensor (tray 3 feed-out)?Remove the media. Go to step 5
    Step Check Yes No 
    						
    							2-58Service Manual 7510
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    5Check the sensor (tray 3 feed-out) for proper operation.
    1. Enter the Diagnostics Menu.
    2. Touch INPUT TRAY TESTS.
    3. Touch Sensor test.
    4. Touch Tray 3.
    5. Touch Feed-out.
    Does the display on the operator panel, change every 
    time the sensing area of the above sensor is interrupted 
    or blocked?Go to step 7. Go to step 6.
    6Check the sensor (tray 3 feed-out) for proper 
    connection.
    Is the above component properly connected?Replace the sensor 
    (tray 3 feed-out).Replace the 
    connection. 
    7Check the media feed lift motor in media tray 3 for 
    proper operation. 
    Caution: When performing motor tests, 
    ensure that all cover and door interlock 
    switches are overridden.
    1. Enter the Diagnostics Menu.
    2. Touch MOTOR TESTS.
    3. Touch Printer motor tests.
    4. Touch Tray 3 media feed/lift motor.
    Does the above component operate properly?Go to step 9. Skip to step 8. 
    8Check the media feed lift motor for proper connection.
    Is the above component properly connected? Replace the media 
    feed lift motor. 
    Go to “Media feed 
    lift motor removal” 
    on page 4-120.Replace the 
    connection. 
    9Perform a print test.
    Does the error continue?Replace the 1TM 
    controller card 
    assembly or the 3TM 
    controller card 
    assembly or the TTM 
    controller card 
    assembly.
    Go to “1X 500-
    sheet drawer 
    (1TM)—1TM 
    controller card 
    assembly removal” 
    on page 4-259“3X 
    500-sheet drawer 
    (3TM)—3TM 
    controller card 
    assembly removal” 
    on page 4-238 or 
    “2000-sheet dual 
    input (TTM)—TTM 
    controller card 
    assembly removal” 
    on page 4-212.
    Go to step 10.
    Problem solved.
    StepCheckYesNo 
    						
    							Diagnostic information2-59
    7510
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    243.01 Sensor (tray 2 feed-out) late jam (feeding from tray 3)
    10Perform a print test.
    Does the error continue?Replace the lower 
    printer engine card 
    assembly.
    Go to “Lower 
    printer engine card 
    assembly removal” 
    on page 4-91.
    Problem solved.
    StepCheckYesNo
    1Check the media condition. 
    Is the media in the tray crumpled or damaged? 
    Replace the 
    damaged media with 
    new.Go to step 2.
    2Check the media position.
    Does the media touch the sensor (tray 2 feed-out)?Remove the media. Go to step 5
    3Check the sensor (tray 2 feed-out) for proper operation.
    1. Enter the Diagnostics Menu.
    2. Touch INPUT TRAY TESTS.
    3. Touch Sensor test.
    4. Touch Tray 2.
    5. Touch Feed-out.
    Does the display on the operator panel, change every 
    time the sensing area of the above sensor is interrupted 
    or blocked?Go to step 5. Go to step 4.
    4Check the sensor (tray 2 feed-out) for proper 
    connection.
    Is the above component properly connected?Replace the sensor 
    (tray 2 feed-out).Replace the 
    connection. 
    5Check the sensor (tray 3 feed-out) for proper operation.
    1. Enter the Diagnostics Menu.
    2. Touch INPUT TRAY TESTS.
    3. Touch Sensor test.
    4. Touch Tray 3.
    5. Touch Feed-out.
    Does the display on the operator panel, change every 
    time the sensing area of the above sensor is interrupted 
    or blocked?Go to step 7. Go to step 6.
    6Check the sensor (tray 3 feed-out) for proper 
    connection.
    Is the above component properly connected?Replace the sensor 
    (tray 3 feed-out).Replace the 
    connection. 
    StepCheckYesNo 
    						
    							2-60Service Manual 7510
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    7Check the tray module drive motor for proper operation.
    Caution: When performing motor tests, 
    ensure that all cover and door interlock 
    switches are overridden.
    1. Enter the Diagnostics Menu.
    2. Touch MOTOR TESTS.
    3. Touch Printer motor tests.
    4. Touch Tray module drive motor.
    Does the above component operate properly?Go to step 9. Skip to step 8. 
    8Check the tray module drive motor for proper 
    connection.
    Is the above component properly connected? Replace the tray 
    module drive motor. 
    Go to “2000-sheet 
    dual input (TTM)—
    tray module drive 
    motor assembly 
    removal” on 
    page 4-210 or 
    “2000-sheet dual 
    input (TTM)—tray 
    module drive motor 
    assembly removal” 
    on page 4-210.Replace the 
    connection. 
    9Perform a print test.
    Does the error continue?Replace the 1TM 
    controller card 
    assembly or the 3TM 
    controller card 
    assembly or the TTM 
    controller card 
    assembly.
    Go to “1X 500-
    sheet drawer 
    (1TM)—1TM 
    controller card 
    assembly removal” 
    on page 4-259“3X 
    500-sheet drawer 
    (3TM)—3TM 
    controller card 
    assembly removal” 
    on page 4-238 or 
    “2000-sheet dual 
    input (TTM)—TTM 
    controller card 
    assembly removal” 
    on page 4-212.
    Go to step 10.
    Problem solved.
    10Perform a print test.
    Does the error continue?Replace the lower 
    printer engine card 
    assembly.
    Go to “Lower 
    printer engine card 
    assembly removal” 
    on page 4-91.Problem solved.
    StepCheckYesNo 
    						
    							Diagnostic information2-61
    7510
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    Next
    244.00 Sensor (tray 4 feed-out) late jam
    StepCheckYesNo
    1Check the media condition. 
    Is the media in the tray crumpled or damaged? 
    Replace the 
    damaged media with 
    new.Go to step 2.
    2Check the media size setup. 
    Does the media size, in use, match the size set for 
    tray 4?Go to step 3. Replace the media, 
    or change the media 
    size setup. 
    3Check the feed roll, separation roll, and pick roll for 
    media tray 4.
    Are the above components free of excess wear and 
    contamination?Go to step 4. Clean or replace the 
    feed roll, separating 
    roll, or pick roll.
    Go to “Feed roll 
    removal” on 
    page 4-115, 
    “Separation roll 
    removal” on 
    page 4-117, and 
    “Pick roll removal” 
    on page 4-116.
    4Check the media position.
    Does the media touch the sensor (tray 4 feed-out)?Remove the media. Go to step 5.
    5Check the sensor (tray 4 feed-out) for proper operation.
    1. Enter the Diagnostics Menu.
    2. Touch INPUT TRAY TESTS.
    3. Touch Sensor test.
    4. Touch Tray 4.
    5. Touch Feed-out.
    Does the display on the operator panel, change every 
    time the sensing area of the above sensor is interrupted 
    or blocked?Go to step 7. Go to step 6.
    6Check the sensor (tray 4 feed-out) for proper 
    connection.
    Is the above component properly connected?Replace the sensor 
    (tray 4 feed-out).Replace the 
    connection. 
    7Check the media feed lift motor in media tray 4 for 
    proper operation. 
    Caution: When performing motor tests, 
    ensure that all cover and door interlock 
    switches are overridden.
    1. Enter the Diagnostics Menu.
    2. Touch MOTOR TESTS.
    3. Touch Printer motor tests.
    4. Touch Tray 4 media feed/lift motor.
    Does the above component operate properly?Go to step 9. Skip to step 8. 
    8Check the media feed lift motor for proper connection.
    Is the above component properly connected? Replace the media 
    feed lift motor. 
    Go to “Media feed 
    lift motor removal” 
    on page 4-120.Replace the 
    connection.  
    						
    							2-62Service Manual 7510
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    Next
    9Check the TTM tray 4 transport motor for proper 
    operation. 
    Caution: When performing motor tests, 
    ensure that all cover and door interlock 
    switches are overridden.
    1. Enter the Diagnostics Menu.
    2. Touch MOTOR TESTS.
    3. Touch Printer motor tests.
    4. Touch TTM tray 4 media transport motor
    Does the above component operate properly?Go to step 9. Skip to step 8. 
    10Check the TTM tray 4 transport motor for proper 
    connection.
    Is the above component properly connected? Replace the TTM 
    tray 4 transport 
    motor
    . 
    Go to “2000-sheet 
    dual input (TTM)—
    TTM tray 4 
    transport motor 
    removal” on 
    page 4-212.Replace the 
    connection. 
    11Perform a print test.
    Does the error continue?Replace the 1TM 
    controller card 
    assembly or the 3TM 
    controller card 
    assembly or the TTM 
    controller card 
    assembly.
    Go to “1X 500-
    sheet drawer 
    (1TM)—1TM 
    controller card 
    assembly removal” 
    on page 4-259“3X 
    500-sheet drawer 
    (3TM)—3TM 
    controller card 
    assembly removal” 
    on page 4-238 or 
    “2000-sheet dual 
    input (TTM)—TTM 
    controller card 
    assembly removal” 
    on page 4-212.
    Go to step 12.
    Problem solved.
    12Perform a print test.
    Does the error continue?Replace the lower 
    printer engine card 
    assembly.
    Go to “Lower 
    printer engine card 
    assembly removal” 
    on page 4-91.
    Problem solved.
    StepCheckYesNo 
    						
    							Diagnostic information2-63
    7510
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    Next
    244.01 Sensor (tray 3 feed-out) on jam (feeding from tray 4)
    StepCheckYesNo
    1Check the media condition. 
    Is the media in the tray crumpled or damaged? 
    Replace the 
    damaged media with 
    new.Go to step 2.
    2Check the media position.
    Does the media touch the sensor (tray 3 feed-out)?Remove the media. Go to step 5.
    3Check the sensor (tray 3 feed-out) for proper operation.
    1. Enter the Diagnostics Menu.
    2. Touch INPUT TRAY TESTS.
    3. Touch Sensor test.
    4. Touch Tray 3.
    5. Touch Feed-out.
    Does the display on the operator panel, change every 
    time the sensing area of the above sensor is interrupted 
    or blocked?Go to step 5. Go to step 4.
    4Check the sensor (tray 3 feed-out) for proper 
    connection.
    Is the above component properly connected?Replace the sensor 
    (tray 3 feed-out).Replace the 
    connection. 
    5Check the sensor (tray 4 feed-out) for proper operation.
    1. Enter the Diagnostics Menu.
    2. Touch INPUT TRAY TESTS.
    3. Touch Sensor test.
    4. Touch Tray 4.
    5. Touch Feed-out.
    Does the display on the operator panel, change every 
    time the sensing area of the above sensor is interrupted 
    or blocked?Go to step 7. Go to step 6.
    6Check the sensor (tray 4 feed-out) for proper 
    connection.
    Is the above component properly connected?Replace the sensor 
    (tray 4 feed-out).Replace the 
    connection. 
    7Check the tray module drive motor for proper operation.
    Caution: When performing motor tests, 
    ensure that all cover and door interlock 
    switches are overridden.
    1. Enter the Diagnostics Menu.
    2. Touch MOTOR TESTS.
    3. Touch Printer motor tests.
    4. Touch Tray module drive motor.
    Does the above component operate properly?Go to step 9. Skip to step 8.  
    						
    							2-64Service Manual 7510
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    Next
    250.00 Sensor (registration) late jam (feeding from the MPF) 
    8Check the tray module drive motor for proper 
    connection.
    Is the above component properly connected? Replace the tray 
    module drive motor. 
    Go to “2000-sheet 
    dual input (TTM)—
    tray module drive 
    motor assembly 
    removal” on 
    page 4-210 or 
    “2000-sheet dual 
    input (TTM)—tray 
    module drive motor 
    assembly removal” 
    on page 4-210.Replace the 
    connection. 
    9Perform a print test.
    Does the error continue?Replace the 1TM 
    controller card 
    assembly or the 3TM 
    controller card 
    assembly or the TTM 
    controller card 
    assembly.
    Go to “1X 500-
    sheet drawer 
    (1TM)—1TM 
    controller card 
    assembly removal” 
    on page 4-259“3X 
    500-sheet drawer 
    (3TM)—3TM 
    controller card 
    assembly removal” 
    on page 4-238 or 
    “2000-sheet dual 
    input (TTM)—TTM 
    controller card 
    assembly removal” 
    on page 4-212.
    Go to step 10.
    Problem solved.
    10Perform a print test.
    Does the error continue?Replace the lower 
    printer engine card 
    assembly.
    Go to “Lower 
    printer engine card 
    assembly removal” 
    on page 4-91.Problem solved.
    Step Check Yes No
    1Check the media condition. 
    Is the media in the MPF tray crumpled or damaged?Replace the media 
    with new; ensure it 
    is dry.Go to step 2.
    2Check the media size setup.
    Does the media size in use match the size set for MPF tray?Go to step 3. Replace the media 
    or change the 
    media size setup.
    3Check the media position.
    Does the media touch the sensor (registration)?Remove the 
    media.Go to step 4.
    StepCheckYesNo 
    						
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