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Lexmark X940e Owners Manual

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    							Diagnostic information2-65
    7510
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    4Check the pick feed rolls. 
    Are the pick rolls free of excess wear and contamination?Go to step 5. Clean or replace 
    the pick rolls.
    Go to “Pick roll 
    removal” on 
    page 4-116.
    5Check the sensor (registration) for proper operation.
    1. Enter the Diagnostics Menu.
    2. Touch BASE SENSOR TEST.
    3. Touch Media Path.
    4. Touch Registration.
    Does the display on the operator panel, change every time 
    the sensing area of the above sensor is interrupted or 
    blocked?Go to step 7. Go to step 6.
    6Check the sensor (registration) for proper connection 
    connection.
    Is the above component properly connected?Replace the 
    sensor 
    (registration).
    Go to “Sensor 
    (registration) 
    removal” on 
    page 4-47.Replace the 
    connection.
    7Check the MPF pick solenoid for proper operation.
    Caution: When performing motor tests, 
    ensure that all cover and door interlock 
    switches are overridden.
    1. Enter the Diagnostics Menu.
    2. Touch MOTOR TESTS.
    3. Touch Printer Motor Test.
    4. Touch MPF pick solenoid.
    Does the above component operate properly?Go to step 9. Go to step 8.
    8Check the MPF pick solenoid for proper connection 
    connection.
    Is the above component properly connected?Replace the MPF 
    feed unit 
    assembly. 
    Go to “MPF feed 
    unit assembly 
    removal” on 
    page 4-8.Replace the 
    connection.
    9Check the MPF/transport drive motor for proper operation.
    Caution: When performing motor tests, 
    ensure that all cover and door interlock 
    switches are overridden.
    1. Enter the Diagnostics Menu.
    2. Touch MOTOR TESTS.
    3. Touch Printer motor tests.
    4. Touch MPF/transport drive motor.
    Does the above component operate properly?Go to step 11. Skip to step 10. 
    Step Check Yes No 
    						
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    290.00 Switch (sheet through) static jam
    10Check the MPF/transport drive motor for proper connection.
    Is the above component properly connected? Replace the MPF/
    transport drive 
    motor
    . 
    Go to “MPF / 
    transport drive 
    motor assembly 
    removal” on 
    page 4-114.Replace the 
    connection. 
    11Perform a print test.
    Does the error continue?Replace the lower 
    printer engine card 
    assembly.
    Go to “Lower 
    printer engine 
    card assembly 
    removal” on 
    page 4-91.Problem solved.
    Step Check Yes No
    1Check the media path.
    Is the media path free of media or media fragments?Go to step 2. Remove any 
    media or media 
    fragments.
    2Check the sensor (sheet through) for proper operation. 
    1. Enter the Diagnostics Menu.
    2. Touch SCANNER TESTS.
    3. Touch Sensor Tests.
    4. Touch Sheet through.
    Does the display on the operator panel, change every time 
    the sensing area of the above sensor is interrupted or 
    blocked?Go to step 4. Go to step 3.
    3Check the sensor (sheet through) for proper connection.
    Is the above component properly connected?Replace the 
    sensor (sheet 
    through). 
    Go to “Sensor 
    (sheet through) 
    removal” on 
    page 4-165.Replace the 
    connection.
    4Place an undamaged document in the ADF, and perform a 
    ADF test.
    Does the error remain?Replace the ADF 
    controller card 
    assembly. 
    Go to “ADF 
    controller card 
    assembly 
    removal” on 
    page 4-145.
    Go to step 5.Problem solved.
    5Place an undamaged document in the ADF, and perform a 
    ADF test.
    Does the error remain?Replace the RIP 
    card assembly. 
    Go to “RIP card 
    assembly 
    removal” on 
    page 4-84.Problem solved. Step Check Yes No 
    						
    							Diagnostic information2-67
    7510
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    290.01 Sensor (sheet through) late jam
    Step Check Yes No
    1Check the original document condition.
    Is the original document free of paper clips and staples as 
    well as damage such as creases, tears, holes or excessive 
    wear?Go to step 2. Remove 
    damaged original 
    document and 
    replace with a 
    new undamaged 
    original 
    document. 
    Perform a ADF 
    test. If the 
    problem remains, 
    go to step 2.
    2Check the ADF rolls for wear.
    Is the ADF feed/pick roll assembly or the ADF separation roll 
    assembly free of excess wear?Go to step 3. Clean or replace 
    the ADF feed/pick 
    roll assembly or 
    the ADF 
    separation roll 
    guide assembly.
    Go to “ADF feed/
    pick roll 
    assembly 
    removal” on 
    page 4-149 or 
    “ADF separation 
    roll guide 
    assembly” on 
    page 4-162.
    3Check the media path for contaminates.
    Is the media path free of excess media dust and foreign 
    objects such as paper clips and staples?Go to step 4. Remove all 
    contaminates 
    from the media 
    path.
    4Check the pick roll position motor assembly.
    Caution: When performing motor tests, 
    ensure that all cover and door interlock 
    switches are overridden.
    1. Enter the Diagnostics Menu.
    2. Touch MOTOR TESTS.
    3. Touch Scanner Motor Tests.
    4. Touch Pick roll position mtr.
    Does the above component operate properly?Go to step 6. Go to step 5.
    5Check the pick roll position motor assembly connection.
    Is the above component properly connected?Replace the pick 
    roll position motor 
    assembly.
    Go to “Pick roll 
    position motor 
    assembly 
    removal” on 
    page 4-151.Replace the 
    connection. 
    						
    							2-68Service Manual 7510
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    6Check the ADF feed drive motor assembly for proper 
    operation.
    Caution: When performing motor tests, 
    ensure that all cover and door interlock 
    switches are overridden.
    1. Enter the Diagnostics Menu.
    2. Touch MOTOR TESTS.
    3. Touch Scanner Motor Tests.
    4. Touch ADF feed drv mtr.
    Does the above component operate properly?Go to step 8. Go to step 7.
    7Check the ADF feed drive motor assembly for proper 
    connection.
    Is the above component properly connected?Replace the ADF 
    feed drive motor 
    assembly.
    Go to “ADF feed 
    drive motor 
    assembly 
    removal” on 
    page 4-141.Replace the 
    connection.
    8Check the sensor (sheet through) for proper operation. 
    1. Enter the Diagnostics Menu.
    2. Touch SCANNER TESTS.
    3. Touch Sensor Tests.
    4. Touch Sheet through.
    Does the display on the operator panel, change every time 
    the sensing area of the above sensor is interrupted or 
    blocked?Go to step 10. Go to step 9.
    9Check the sensor (sheet through) for proper connection.
    Is the above component properly connected?Replace the 
    sensor (sheet 
    through). 
    Go to “Sensor 
    (sheet through) 
    removal” on 
    page 4-165.Replace the 
    connection.
    10Place an undamaged document in the ADF, and perform a 
    ADF test.
    Does the error remain?Replace the ADF 
    controller card 
    assembly. 
    Go to “ADF 
    controller card 
    assembly 
    removal” on 
    page 4-145.
    Go to step 11.Problem solved.
    11Place an undamaged document in the ADF, and perform a 
    ADF test.
    Does the error remain?Replace the RIP 
    card assembly. 
    Go to “RIP card 
    assembly 
    removal” on 
    page 4-84.Problem solved. Step Check Yes No 
    						
    							Diagnostic information2-69
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    290.02 Sensor (ADF pre-registration) late jam (side 1)
    Step Check Yes No
    1Check the original document condition.
    Is the original document free of paper clips and staples as 
    well as damage such as creases, tears, holes or excessive 
    wear?Go to step 2. Remove damaged 
    original document 
    and replace with a 
    new undamaged 
    original document. 
    Perform a ADF 
    test. If the 
    problem remains, 
    go to step 2.
    2Check the ADF rolls for wear.
    Is the ADF feed/pick roll assembly or the ADF separation roll 
    guide assembly free of excess wear?Go to step 3. Clean or replace 
    the ADF feed/pick 
    roll assembly or 
    the ADF 
    separation roll 
    guide assembly. 
    Go to “ADF feed/
    pick roll 
    assembly 
    removal” on 
    page 4-149 or 
    “ADF separation 
    roll guide 
    assembly” on 
    page 4-162.
    3Check the media path for contaminates.
    Is the media path free of excess media dust and foreign 
    objects such as paper clips and staples?Go to step 4. Remove all 
    contaminates 
    from the media 
    path.
    4Check the sensor (ADF pre registration) for proper 
    operation.
    1. Enter the Diagnostics Menu.
    2. Touch SCANNER TESTS.
    3. Touch Sensor Tests.
    4. Touch ADF pre registration.
    Does the display on the operator panel, change every time 
    the sensing area of the above sensor is interrupted or 
    blocked?Go to step 6. Go to step 5.
    5Check the sensor (ADF pre-registration) for proper 
    connection.
    Is the above component properly connected?Replace the 
    sensor (ADF pre-
    registration). 
    Go to “Sensor 
    (ADF pre-
    registration) 
    removal” on 
    page 4-157.Replace the 
    connection. 
    						
    							2-70Service Manual 7510
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    290.03 Sensor (ADF pre-registration) lag jam
    6Check the ADF feed drive motor assembly for proper 
    operation. 
    Caution: When performing motor tests, 
    ensure that all cover and door interlock 
    switches are overridden.
    1. Enter the Diagnostics Menu.
    2. Touch MOTOR TESTS.
    3. Touch Scanner Motor Tests.
    4. Touch ADF feed drv mtr.
    Does the above component operate properly?Go to step 8. Go to step 7.
    7Check the ADF feed drive motor assembly for proper 
    connection.
    Is the above component properly connected?Replace the ADF 
    feed drive motor 
    assembly. 
    Go to “ADF feed 
    drive motor 
    assembly 
    removal” on 
    page 4-141.Replace the 
    connection.
    8Place an undamaged document in the ADF, and perform a 
    ADF test.
    Does the error remain?Replace the ADF 
    controller card 
    assembly. 
    Go to “ADF 
    controller card 
    assembly 
    removal” on 
    page 4-145.
    Go to step 9.Problem solved.
    9Place an undamaged document in the ADF, and perform a 
    ADF test.
    Does the error remain?Replace the RIP 
    card assembly.
    Go to “RIP card 
    assembly 
    removal” on 
    page 4-84.Problem solved.
    Step Check Yes No
    1Check the original document condition.
    Is the original document free of paper clips and staples as 
    well as damage such as creases, tears, holes or excessive 
    wear?Go to step 2. Remove damaged 
    original document 
    and replace with a 
    new undamaged 
    original document. 
    Perform a ADF 
    test. If the problem 
    remains, go to 
    step 2. Step Check Yes No 
    						
    							Diagnostic information2-71
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    2Check the ADF rolls for wear.
    Is the ADF feed/pick roll assembly or the ADF separation roll 
    guide assembly free of excess wear?Go to step 3. Clean or replace 
    the ADF feed/pick 
    roll assembly or 
    the ADF 
    separation roll 
    guide assembly. 
    Go to “ADF feed/
    pick roll 
    assembly 
    removal” on 
    page 4-149 or 
    “ADF separation 
    roll guide 
    assembly” on 
    page 4-162.
    3Check the media path for contaminates.
    Is the media path free of excess media dust and foreign 
    objects such as paper clips and staples?Go to step 4. Remove all 
    contaminates from 
    the media path.
    4Check the sensor (sheet through) for proper operation. 
    1. Enter the Diagnostics Menu.
    2. Touch SCANNER TESTS.
    3. Touch Sensor Tests.
    4. Touch Sheet through.
    Does the display on the operator panel, change every time 
    the sensing area of the above sensor is interrupted or 
    blocked?Go to step 6. Go to step 5.
    5Check the sensor (sheet through) for proper connection.
    Is the above component properly connected?Replace the 
    sensor (sheet 
    through). 
    Go to “Sensor 
    (sheet through) 
    removal” on 
    page 4-165.Replace the 
    connection.
    6Check the sensor (ADF pre registration) for proper operation.
    1. Enter the Diagnostics Menu.
    2. Touch SCANNER TESTS.
    3. Touch Sensor Tests.
    4. Touch ADF pre registration.
    Does the display on the operator panel, change every time 
    the sensing area of the above sensor is interrupted or 
    blocked?Go to step 8. Go to step 7.
    7Check the sensor (ADF pre-registration) for proper 
    connection.
    Is the above component properly connected?Replace the 
    sensor (ADF pre-
    registration).
    Go to “Sensor 
    (ADF pre-
    registration) 
    removal” on 
    page 4-157.Replace the 
    connection. Step Check Yes No 
    						
    							2-72Service Manual 7510
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    8Check the ADF feed drive motor assembly for proper 
    operation. 
    Caution: When performing motor tests, ensure 
    that all cover and door interlock switches are 
    overridden.
    1. Enter the Diagnostics Menu.
    2. Touch MOTOR TESTS.
    3. Touch Scanner Motor Tests.
    4. Touch ADF feed drv mtr.
    Does the above component operate properly?Go to step 10. Go to step 9.
    9Check the ADF feed drive motor assembly for proper 
    connection.
    Is the above component properly connected?Replace the ADF 
    feed drive motor 
    assembly. 
    Go to “ADF feed 
    drive motor 
    assembly 
    removal” on 
    page 4-141.Replace the 
    connection.
    10Check the ADF registration motor for proper operation.
    Caution: When performing motor tests, ensure 
    that all cover and door interlock switches are 
    overridden.
    1. Enter the Diagnostics Menu.
    2. Touch MOTOR TESTS.
    3. Touch Scanner Motor Tests.
    4. Touch ADF registration drv mtr. 
    5. Touch Forward or reverse. 
    Does the above component operate properly?Go to step 12. Go to step 11.
    11Check the ADF registration motor for proper connection.
    Is the above component properly connected?Replace the ADF 
    registration 
    motor. 
    Go to “ADF 
    registration 
    motor removal” 
    on page 4-166.Replace the 
    connection.
    12Place an undamaged document in the ADF, and perform a 
    ADF test.
    Does the error remain?Replace the ADF 
    controller card 
    assembly. 
    Go to “ADF 
    controller card 
    assembly 
    removal” on 
    page 4-145.
    Go to step 13.Problem solved. Step Check Yes No 
    						
    							Diagnostic information2-73
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    290.10 Sensor (ADF pre-registration) static jam
    13Place an undamaged document in the ADF, and perform a 
    ADF test.
    Does the error remain?Replace the RIP 
    card assembly. 
    Go to “RIP card 
    assembly 
    removal” on 
    page 4-84.Problem solved.
    Step Check Yes No
    1Check the media path.
    Is the media path free of media or media fragments?Go to step 2. Remove any 
    media or media 
    fragments.
    2Check the sensor (ADF pre registration) for proper operation.
    1. Enter the Diagnostics Menu.
    2. Touch SCANNER TESTS.
    3. Touch Sensor Tests.
    4. Touch ADF pre registration.
    Does the display on the operator panel, change every time 
    the sensing area of the above sensor is interrupted or 
    blocked?Go to step 4. Go to step 3.
    3Check the sensor (ADF pre-registration) for proper 
    connection.
    Is the above component properly connected?Replace the 
    sensor (ADF 
    pre-registration).
    Go to “Sensor 
    (ADF pre-
    registration) 
    removal” on 
    page 4-157.Replace the 
    connection.
    4Place an undamaged document in the ADF, and perform a 
    ADF test.
    Does the error remain?Replace the 
    ADF controller 
    card assembly.
    Go to “ADF 
    controller card 
    assembly 
    removal” on 
    page 4-145.
    Go to step 5.Problem solved.
    5Place an undamaged document in the ADF, and perform a 
    ADF test.
    Does the error remain?Replace the RIP 
    card assembly. 
    Go to “RIP card 
    assembly 
    removal” on 
    page 4-84.Problem solved. Step Check Yes No 
    						
    							2-74Service Manual 7510
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    Next
    290.11 Sensor (ADF registration) late jam (side 1)
    Step Check Yes No
    1Check the original document condition.
    Is the original document free of paper clips and staples as 
    well as damage such as creases, tears, holes or excessive 
    wear?Go to step 2. Remove damaged 
    original document 
    and replace with a 
    new undamaged 
    original document. 
    Perform a ADF 
    test. If the problem 
    remains, go to step 
    2.
    2Check the ADF rolls for wear.
    Is the ADF feed/pick roll assembly or the ADF separation roll 
    guide assembly free of excess wear?Go to step 3. Clean or replace 
    the ADF feed/pick 
    roll assembly or 
    the ADF 
    separation roll 
    guide assembly. 
    Go to “ADF feed/
    pick roll 
    assembly 
    removal” on 
    page 4-149 or 
    “ADF separation 
    roll guide 
    assembly” on 
    page 4-162.
    3Check the media path for contaminates.
    Is the media path free of excess media dust and foreign 
    objects such as paper clips and staples?Go to step 4. Remove all 
    contaminates from 
    the media path.
    4Check the sensor (ADF registration) for proper operation. 
    1. Enter the Diagnostics Menu.
    2. Touch SCANNER TESTS.
    3. Touch Sensor Tests.
    4. Touch ADF registration.
    Does the display on the operator panel, change every time 
    the sensing area of the above sensor is interrupted or 
    blocked?Go to step 6. Go to step 5.
    5Check the sensor (ADF registration) for proper connection.
    Is the above component properly connected?Replace the 
    sensor (ADF 
    registration). 
    Go to “Sensor 
    (ADF 
    registration) 
    removal” on 
    page 4-156.Replace the 
    connection. 
    						
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