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Lexmark X940e Owners Manual

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    							Diagnostic information2-215
    7510
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     PC cartridge not detected
     PC cartridge invalid
    4Perform a POR.
    Does the error remain when the power is turned off/on 
    again?Replace the upper 
    printer engine card 
    assembly.
    Go to “Upper 
    printer engine 
    card assembly 
    removal” on 
    page 4-88.Problem solved.
    Step Check Yes No
    1Check the appropriate PC cartridge.
    Is the above component properly installed?Go to step 2. Reinstall the 
    appropriate PC 
    cartridge.
    Go to “PC 
    cartridge unit 
    removal” on 
    page 4-54.
    2Replace the appropriate PC cartridge.
    Does the error remain?Go to step 3. Problem solved.
    3Perform a POR.
    Does the error remain when the power is turned off/on 
    again?Replace the upper 
    printer engine card 
    assembly.
    Go to “Upper 
    printer engine 
    card assembly 
    removal” on 
    page 4-88.Problem solved.
    Step Check Yes No
    1Check the appropriate PC cartridge.
    Is the above component the correct part number and 
    installed properly?Go to step 2. Reinstall the 
    appropriate PC 
    cartridge.
    Go to “PC 
    cartridge unit 
    removal” on 
    page 4-54.
    2Replace the appropriate PC cartridge.
    Does the error remain?Go to step 3. Problem solved.
    3Has the upper printer engine card been recently been 
    replaced?Go to step 4. Go to step 6.
    4Was the NVM board removed from the defective upper 
    printer engine board and installed on the replacement upper 
    printer engine board?Go to step 6. Go to step 5. Step Check Yes No 
    						
    							2-216Service Manual 7510
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    CMY PC cartridges nearly exhausted
    CMY PC cartridges exhausted
    5Remove the NVM board from the defective upper printer 
    engine board and installed on the replacement upper printer 
    engine board or upper printer engine board currently in the 
    printer.
    Does the error continue?Go to step 6 Problem solved.
    6Perform a POR.
    Does the error continue when the power is turned off/on 
    again?Replace the upper 
    printer engine card 
    assembly.
    Go to “Upper 
    printer engine 
    card assembly 
    removal” on 
    page 4-88.Problem solved.
    Step Check Yes No
    1Check the CMY PC cartridges.
    Is the above component properly installed?Go to step 2. Reinstall the CMY 
    PC cartridges.
    Go to “PC 
    cartridge unit 
    removal” on 
    page 4-54.
    2Replace the CMY PC cartridges.
    Does the error remain?Go to step 3. Problem solved.
    3Perform a POR.
    Does the error remain when the power is turned off/on 
    again?Replace the upper 
    printer engine card 
    assembly.
    Go to “Upper 
    printer engine 
    card assembly 
    removal” on 
    page 4-88.Problem solved.
    Step Check Yes No
    1Check the CMY PC cartridges.
    Is the above component properly installed?Go to step 2. Reinstall the CMY 
    PC cartridges.
    Go to “PC 
    cartridge unit 
    removal” on 
    page 4-54.
    2Replace the CMY PC cartridges.
    Does the error remain?Go to step 3. Problem solved. Step Check Yes No 
    						
    							Diagnostic information2-217
    7510
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    K PC cartridge nearly exhausted
    K PC cartridge exhausted
    3Perform a POR.
    Does the error remain when the power is turned off/on 
    again?Replace the upper 
    printer engine card 
    assembly.
    Go to “Upper 
    printer engine 
    card assembly 
    removal” on 
    page 4-88.Problem solved.
    Step Check Yes No
    1Check the K PC cartridge.
    Is the above component properly installed?Go to step 2. Reinstall the K PC 
    cartridge.
    Go to “PC 
    cartridge unit 
    removal” on 
    page 4-54.
    2Replace the K PC cartridge.
    Does the error remain?Go to step 3. Problem solved.
    3Perform a POR.
    Does the error remain when the power is turned off/on 
    again?Replace the upper 
    printer engine card 
    assembly.
    Go to “Upper 
    printer engine 
    card assembly 
    removal” on 
    page 4-88.Problem solved.
    Step Check Yes No
    1Check the K PC cartridge.
    Is the above component properly installed?Go to step 2. Reinstall the K PC 
    cartridge.
    Go to “PC 
    cartridge unit 
    removal” on 
    page 4-54.
    2Replace the K PC cartridge.
    Does the error remain?Go to step 3. Problem solved.
    3Perform a POR.
    Does the error remain when the power is turned off/on 
    again?Replace the upper 
    printer engine card 
    assembly.
    Go to “Upper 
    printer engine 
    card assembly 
    removal” on 
    page 4-88.Problem solved. Step Check Yes No 
    						
    							2-218Service Manual 7510
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     toner cartridge nearly empty
    Step Check Yes No
    1Check the appropriate toner cartridge.
    Does the appropriate toner cartridge contain toner?Go to step 2.  Replace the toner 
    cartridge.
    2Check the appropriate toner cartridge for proper installation.
    Is the appropriate above component properly installed?Go to step 3. Reinstall the 
    appropriate toner 
    cartridge.
    3Check the gear rotation in the appropriate toner add 
    assembly.
    Does the gear, located at the lower part of the above 
    component rotate smoothly?Go to step 4. Replace the 
    appropriate toner 
    add assembly.
    Go to “CMY toner 
    add assembly 
    removal” on 
    page 4-57 or “K 
    toner add 
    assembly 
    removal” on 
    page 4-58.
    4Check the appropriate toner add assembly chute for 
    clogging.
    Is the chute, located at the lower part of the above 
    component, free of clogs and obstructions?Go to step 5. Clean any 
    obstructions.
    5Check the appropriate segment of the CMYK toner add 
    motor assembly for operation.
    Caution: When performing motor tests, 
    ensure that all cover and door interlock 
    switches are overridden.
    Warning: Only perform this test in segments of three 
    seconds or less or toner spill will occur.
    1. Enter the Diagnostics Menu.
    2. Touch MOTOR TESTS.
    3. Touch Printer Motor Test.
    4. Touch C, M, Y or K toner add motor.
    Does the above component operate properly?Go to step 7. Go to step 6.
    6Check the CMYK toner add motor assembly connection.
    Is the above component properly connected?Replace the 
    CMYK toner add 
    motor assembly.
    Go to “CMYK 
    toner add motor 
    assembly 
    removal” on 
    page 4-103.Replace the 
    connection.
    7Perform a POR.
    Does the error remain when the power is turned off/on 
    again?Replace the upper 
    printer engine card 
    assembly.
    Go to “Upper 
    printer engine 
    card assembly 
    removal” on 
    page 4-88.Problem solved. 
    						
    							Diagnostic information2-219
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     toner cartridge empty
    Step Check Yes No
    1Check the appropriate toner cartridge.
    Does the appropriate toner cartridge contain toner?Go to step 2.  Replace the toner 
    cartridge.
    2Check the appropriate toner cartridge for proper installation.
    Is the appropriate above component properly installed?Go to step 3. Reinstall the 
    appropriate toner 
    cartridge.
    3Check the gear rotation in the appropriate toner add 
    assembly.
    Does the gear, located at the lower part of the above 
    component rotate smoothly?Go to step 4. Replace the 
    appropriate toner 
    add assembly.
    4 go to’s
    4Check the appropriate toner add assembly chute for 
    clogging.
    Is the chute, located at the lower part of the above 
    component, free of clogs and obstructions?Go to step 5. Clean any 
    obstructions.
    5Check the appropriate segment of the CMYK toner add 
    motor assembly for operation.
    Caution: When performing motor tests, 
    ensure that all cover and door interlock 
    switches are overridden.
    Warning: Only perform this test in segments of three 
    seconds or less or toner spill will occur.
    1. Enter the Diagnostics Menu.
    2. Touch MOTOR TESTS.
    3. Touch Printer Motor Test.
    4. Touch C, M, Y or K toner add motor.
    Does the above component operate properly?Go to step 7. Go to step 6.
    6Check the CMYK toner add motor assembly connection.
    Is the above component properly connected?Replace the 
    CMYK toner add 
    motor assembly.
    Go to “CMYK 
    toner add motor 
    assembly 
    removal” on 
    page 4-103.Replace the 
    connection.
    7Perform a POR.
    Does the error remain when the power is turned off/on 
    again?Replace the upper 
    printer engine card 
    assembly.
    Go to “Upper 
    printer engine 
    card assembly 
    removal” on 
    page 4-88.Problem solved. 
    						
    							2-220Service Manual 7510
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     toner cartridge detection error
    Incorrect black toner cartridge error
    Incorrect  toner cartridge error
    Step Check Yes No
    1Check the  toner cartridge for proper installation.
    Is the above component properly installed?Go to step 3. Reinstall the 
     toner 
    cartridge.
    2Replace the  toner cartridge.
    Does the error continue?Got to step 3. Problem solved.
    3Check the sensor (RFID toner cartridge) for the  
    toner cartridge for proper connection.
    Is the above component properly connected?Replace the 
    sensor (RFID 
    toner cartridge).
    Go to “Sensor 
    (RFID toner 
    cartridge) 
    removal” on 
    page 4-117.Replace the 
    connection.
    4Perform a POR.
    Does the error remain when the power is turned off/on?Replace the upper 
    printer engine card 
    assembly. 
    Go to “Upper 
    printer engine 
    card assembly 
    removal” on 
    page 4-88.Problem solved.
    5Perform a POR.
    Does the error remain when the power is turned off/on 
    again?Replace the RIP 
    card assembly. 
    Go to “RIP card 
    assembly 
    removal” on 
    page 4-84.Problem solved.
    Step Check Yes No
    1Check the black toner cartridge for correct specification 
    according to product make and model.
    Is the correct specification black toner cartridge installed.Install a new 
    correct 
    specification black 
    toner cartridge.Reinstall the 
    correct 
    specification black 
    toner cartridge.
    Step Check Yes No
    1Check the  toner cartridge for correct specification 
    according to product make and model.
    Is the correct specification  toner cartridge installed.Install a new 
    correct 
    specification 
     toner 
    cartridge.Reinstall the 
    correct 
    specification 
     toner 
    cartridge. 
    						
    							Diagnostic information2-221
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    Tray 1 media size mismatch error
    Tray 2 media size mismatch error
    Step Check Yes No
    1Check the media tray assembly 1 side guide.
    Is the above component set properly?Go to step 2. Properly set the 
    media tray 
    assembly side 
    guide.
    2Check the media tray assembly 1 end guide.
    Is the above component set properly?Go to step 3. Properly set the 
    media tray 
    assembly end 
    guide.
    3Check the media tray assembly for damage.
    Is the above component damaged?Replace the media 
    tray assembly. Go to step 4.
    4Check the switch (media size) for proper connection.
    Is the above component properly connected?Replace the switch 
    (media size)Replace the 
    connection.
    5Perform a POR.
    Does the error remain when the power is turned off/on?Replace the upper 
    printer engine card 
    assembly. 
    Go to “Upper 
    printer engine 
    card assembly 
    removal” on 
    page 4-88.Problem solved.
    6Perform a POR.
    Does the error remain when the power is turned off/on 
    again?Replace the RIP 
    card assembly. 
    Go to “RIP card 
    assembly 
    removal” on 
    page 4-84.Problem solved.
    Step Check Yes No
    1Check the media tray assembly 2 side guide.
    Is the above component set properly?Go to step 2. Properly set the 
    media tray 
    assembly side 
    guide.
    2Check the media tray assembly 2 end guide.
    Is the above component set properly?Go to step 3. Properly set the 
    media tray 
    assembly end 
    guide.
    3Check the media tray assembly for damage.
    Is the above component damaged?Replace the media 
    tray assembly. Go to step 4.
    4Check the switch (media size) for proper connection.
    Is the above component properly connected?Replace the switch 
    (media size)Replace the 
    connection. 
    						
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    Tray 3 media size mismatch error
    5Perform a POR.
    Does the error remain when the power is turned off/on?Replace the upper 
    printer engine card 
    assembly. 
    Go to “Upper 
    printer engine 
    card assembly 
    removal” on 
    page 4-88.Problem solved.
    6Perform a POR.
    Does the error remain when the power is turned off/on 
    again?Replace the RIP 
    card assembly. 
    Go to “RIP card 
    assembly 
    removal” on 
    page 4-84.Problem solved.
    Step Check Yes No
    1Check the media tray assembly 3 side guide.
    Is the above component set properly?Go to step 2. Properly set the 
    media tray 
    assembly side 
    guide.
    2Check the media tray assembly 3 end guide.
    Is the above component set properly?Go to step 3. Properly set the 
    media tray 
    assembly end 
    guide.
    3Check the media tray assembly for damage.
    Is the above component damaged?Replace the media 
    tray assembly.Go to step 4.
    4Check the switch (media size) for proper connection.
    Is the above component properly connected?Replace the switch 
    (media size)Replace the 
    connection.
    5Perform a POR.
    Does the error remain when the power is turned off/on?Replace the upper 
    printer engine card 
    assembly. 
    Go to “Upper 
    printer engine 
    card assembly 
    removal” on 
    page 4-88.Problem solved.
    6Perform a POR.
    Does the error remain when the power is turned off/on 
    again?Replace the RIP 
    card assembly. 
    Go to “RIP card 
    assembly 
    removal” on 
    page 4-84.Problem solved. Step Check Yes No 
    						
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    Tray 4 media size mismatch error
    Tray 1 media type mismatch error
    Step Check Yes No
    1Check the media tray assembly 4 side guide.
    Is the above component set properly?Go to step 2. Properly set the 
    media tray 
    assembly side 
    guide.
    2Check the media tray assembly 4 end guide.
    Is the above component set properly?Go to step 3. Properly set the 
    media tray 
    assembly end 
    guide.
    3Check the media tray assembly for damage.
    Is the above component damaged?Replace the media 
    tray assembly. Go to step 4.
    4Check the switch (media size) for proper connection.
    Is the above component properly connected?Replace the switch 
    (media size)Replace the 
    connection.
    5Perform a POR.
    Does the error remain when the power is turned off/on?Replace the upper 
    printer engine card 
    assembly. 
    Go to “Upper 
    printer engine 
    card assembly 
    removal” on 
    page 4-88.Problem solved.
    6Perform a POR.
    Does the error remain when the power is turned off/on 
    again?Replace the RIP 
    card assembly. 
    Go to “RIP card 
    assembly 
    removal” on 
    page 4-84.Problem solved.
    Step Check Yes No
    1Check the media tray assembly 1 for the correct media 
    type. 
    Does the above tray contain the correct type of media?Go to step 2. Install the correct 
    media.
    2Check the media tray assembly 1 for the transparencies.
    Does the media tray 1 assembly contain transparencies?Ensure that the 
    media tray 
    assembly is 
    supposed to be 
    configured for 
    transparencies or 
    replace them with 
    standard media.Go to step 3. 
    						
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    Tray 2 media type mismatch error
    3Check the sensor (transparency detect) for proper 
    operation.
    1. Enter the Diagnostics Menu.
    2. Touch BASE SENSOR TESTS.
    3. Touch Media path.
    4. Touch Transparency detect
    Does the display on the operator panel, change every time 
    the sensing area of the above sensor is interrupted or 
    blocked?Go to step 5. Go to step 4.
    4Check the sensor (transparency detect) for proper 
    connection.
    Is the above component properly connected?Replace the 
    sensor 
    (transparency 
    detect). 
    Go to “Sensor 
    (transparency 
    detect) removal” 
    on page 4-48.Replace the 
    connection.
    5Perform a POR.
    Does the error remain when the power is turned off/on?Replace the lower 
    printer engine card 
    assembly. 
    Go to “Lower 
    printer engine 
    card assembly 
    removal” on 
    page 4-91.Problem solved.
    6Perform a POR.
    Does the error remain when the power is turned off/on 
    again?Replace the RIP 
    card assembly. 
    Go to “RIP card 
    assembly 
    removal” on 
    page 4-84.Problem solved.
    Step Check Yes No
    1Check the media tray assembly 2 for the correct media 
    type. 
    Does the above tray contain the correct type of media?Go to step 2. Install the correct 
    media.
    2Check the media tray assembly 2 for the transparencies.
    Does the media tray 1 assembly contain transparencies?Ensure that the 
    media tray 
    assembly is 
    supposed to be 
    configured for 
    transparencies or 
    replace them with 
    standard media.Go to step 3. Step Check Yes No 
    						
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