Inter-Tel GMX-48 INSTALLATION & MAINTENANCE Manual
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INSTALLATION Issue 2, May 1990 INTER-TEL PRACTICES GMX-48 INSTALLATION & MAINTENANCE D. EXPANSION MODULE (EXP) INSTALLATION 6.10 Install each EXP as described below. Refer to Figure 3-17 on the next page for an illustration. (1) (2) (3) Make sure the AC POWER switch is turned OFF Installing an EXP with the power on may damage the EXP and the KSlJ. Install the EXPs one at a time. With the component side facing out, carefully slide the EXP into place. Make sure that the connector on the back of the EXP is securely seated on the corresponding connector be- neath it. CAUTION If any of the connector pins are bent while at- tempting installation, the Expansion Module (and any modules that are installed on top of it) will not operate properly. (4) Check the station fuse on the bottom edge of the EXF? This should be a 2A, 25OV AGC 2 (fast-acting) fuse. (5) Set the address selection switches that are used to indicate the position of the EXP in re- lation to the KSU. These switches must be set correctly in order for the system to operateproper- Zy. Outlined below are the switch settings for each possible EXP location. To aid in proper installation, these settings are also silk- screened directly on the EXF? SWITCH 83 B2 Bl ls’ EXP 0 0 1 2nd EXP 0 1 0 31d EXP 0 1 1 4’h EXP 1 0 0 5’h EXP 1 0 1 (6) If any of the odd-numbered station circuits for this module are installed with secondary voice paths (refer to page 3-14), set the associated secondary voice path strap on the EXP in the OHVA position (over pins A and B). If the cir- cuit does not have a secondary voice path, en- (9) (10) Page 3-32 (7) (8) If the voltages are within tolerance (or perhaps lower as explained in the preceding note), skip to a. b. step 9. If the voltages are out of tolerance: Iurn OFF the AC POWER switch. Remove the EXP and check for shorted components and/or bent connector pins. C. Replace the EXP, turn ON the AC POW- ER switch, and check the voltages. If out of tolerance, try another EXP If the voltages are still out of tolerance with the new EXP, contact Customer Support for assistance. sure that the strap is in the NORM position (over pins B and C). %xn ON the AC POWER switch and measure the following system voltages on the KSU Control Board. A digital voltmeter of ~0.5% accuracy is required. Place the “common” voltmeter probe on the ground point (TPO) and place the other probe on the desired sys- tem voltage test point. (Refer to Figure 3-16 on the previous page for system voltage test point locations.) . i TEST POINTS VOLTAGE TPI toTP0 + 5.1 +0.1VDc TP2toTPO -12.0 +_l.ZVDC TP3lOTPO + 30.0 &2.0VDC TP4toTPo + 12.5 +0.6VDC NOTE: Without any keysets installed, the ac- tual voltage measurements may be lower than the tolerances provided above. If this is the case, continue with the installation and check the voltages again after keysets have been in- stalled. For the two larger power supplies, at least four keysets must be installed to provide an adequate testing load. For the smallest power supply, at least two keysets must be in- stalled to provide an adequate testing load. Along the bottom edge of the EXP, insert screws into the two tabs that extend into the module below. Repeat steps 1 through 9 for each additional EXP After each EXP is installed, insert screws into the two tabs (along the top edge of the module) that extend into the module un- derneath.
INTER-TEL PRACTICES INSTALLATION GMX-48 INSTALLATION & MAINTENANCE Issue 2, May 1990 FIGURE 3-67. EXPANSION MODULE (EXP) COVER PLATE EXPANSION MODULE7 ,-;,NDAR;;OlCE . SELECTiON 7 SWITCHES EXPANSION MODULE CONNECTOR -ADDRESS -FUSE -C.O. LINE JACKS STAND-OFFS STAND-OFF Page 3-33
: INSTALLATION INTER-TEL PRACTICES Issue 2, May 1990 GMX-48 INSTALLATION & MAINTENANCE E. ACCESSORY PORT MODULE (APM) INSTALLATION 6.11 Install each APM as described below. Refer to Figure 3-18 on page 3-36 for an illustration of the APM. NOTE: To install APMs, an Extended MEM Board with Advanced software (part no. 662.2101) or an Ex- tended MEM Board with Intermediate software (part no. 662.2103) is required. (1) Make sure the AC POWER switch is turned OFF Installing an APM with the power on may damage the APM and the KSU. (2) Install the APMs one at a time. (3) With the component side facing out, carefully slide the APM into place. Make sure that the connector on the back of the APM is securely seated on the corresponding connector be- neath it. CAUTION If any of the connector pins are bent while attempting installation, the APM (and any mod- ules that are installed on top of it) will not oper- ate properly. (4) Check the station fuse on the bottom edge of the APM. This should be a 2A, 25OV, AGC 2 (fast-acting) fuse. (5) Set the address selection strap, which is used to indicate the position of the APM in relation to the KSU, as outlined below (see Figure 3-18). To aid in proper installation, the strap settings are also silkscreened directly on the APM. If this is the first APM installed, place the strap in the A position (over the lower two pins). If this is the second APM installed, place the strap in the B position (over the upper two pins). (6) For each APM circuit, place the AC/DC strap in the properposition for the type of station in- strument being installed. (If installing off-pre- mises stations, refer to page 3-18 before installing the APMs.) , For AC-ringing instruments, place the asso- ciated strap in the AC position (over the top two pins). For DC-ring@ instruments, place the asso- ciated strap in the DC position (over the bot- tom two pins). (7) Turn ON the AC POWER switch and measure the following system voltages on the KSU Control Board. A digital voltmeter of _tOS% accuracy is required. Place the. “common” voltmeter probe on the ground point (TPO) and place the other probe on the desired sys- tem voltage test point. (Refer to Figure 3-16 on page 3-31 for system voltage test point loca- tions.) TEST POINTS VOLTAGF TPltoTPO + 5.1 +0.1VDc TP2toTPO -12.0 *1.2VDc TP3toTPo + 30.0 2.oVDc TP4toTPo + 12.5 +0.6VDC NOTE: Without any keysets installed, the ac- tual voltage measurements may be lower than the tolerances provided above. If this is the case, continue with the installation and check the voltages again after station instruments have been installed. For the two larger power supplies, at least four keysets must be installed to provide an adequate testing load. For the smallest power supply, at least two keysets must be installed to provide an adequate test- ing load. (8) If the voltages are within tolerance (or perhaps lower as explained in the preceding note), pro- ceed to step 9. If the voltages are out of toler- ance: a. Turn OFF the AC POWER switch. b. Remove the APM and check for shorted components and/or bent connector pins. Page 3-34
INTER-TEL PRACTICES INSTALLATION GMX-48 INSTALLATION & MAINTENANCE Issue 2, May 1990 c. Replace the APM, turn ON the AC POW- (11) ER switch, and check the voltages. If out of tolerance, try another APM. If the voltages are still out of tolerance with the new APM, contact Inter-Tel Customer Support for assistance. (12) (9) ‘lbm OFF the AC POWER switch. (10) Along the bottom edge of the APM, insert screws into the two tabs that extend into the module below. Repeat steps 1 through 10 for the second APM, if used. If a second module is installed, insert screws into the two tabs (along the top edge of the module) that extend into the mod- ule underneath. An optional SMDRLSAR output device, a pro- gramming terminal, or an auto-answer modem may be connected to the RS-232-C ports on the APMs at any time. Refer to page 2-16 for RS-232-C pin connections, and refer to page 3-48 for installation instructions. Page 3-35
INSTALLATION Issue 2, May 1990 ‘. INTER-TEL PRACTICES GMX.48 INSTALLATION & MAINTENANCE FIGURE 3-18. ACCESSORY PORT MODULE (APM) COVER PLATE ACIDC STRAPS /-- ACCESSORY PORT MODULE ADDRESS SELECTION STRAP 7 - ADDRESS SELECTION J---FUSE II ACCE PORT CONN iTAND-OFF .’ Page 3-36
INTER-TEL PRACTICES INSTALLATION GMX-48 INSTALLATION & MAINTENANCE Issue 2, May 1990 E PERFORM THE NETWORK SELF TEST NOTE: The network self test function is available only in the Intermediate and Advanced software pack- ages. Also, an APM is required to perform all tests other than the system board status test. 6.12 After the last module is installed, the network self test for the full system should be performed. The self test function tests the voice channels and switch- ing matrices of the system. The test should performed for every new installation, whenever a new board or module is installed, and whenever a voice channel problem arises. 6.13 Refer to PROGRAMMING, page 5-5, for in- formation on setting up the KSU for programming. Then, see page 5-128 for details on performing the network self test. Perform the full system test (menu selection [G] on the self test menu). If any board or module fails the test, it must be replaced. G. COMPLETING THE KSU INSTALLATION 6.14 Complete the KSU installation as follows: (1) Ensure that the AC POWER switch is OFF. (2) Slide the KSU cover plates into place and re- place the screws. (3) Connect each labeled station female amphe- nol-type connector to the 50-pin male connec- tor on the corresponding KCB, EXP, or APM. (4) Connect each mod-to-mod C.O. line cord to the associated C.O. jack on the KCB or EXl? (5) Turn ON the AC POWER switch. Page 3-37
INSTALLATION Issue 2, May 1990 INTER-TEL PRACTICES GMX-48 INSTALLATION & MAINTENANCE 7. STATION INSTALLATION 7.1 Keysets and DSS/BLF Units are connected to the KSU Control Board (KCB) and Expansion Mod- ules (EXPs). Single-line devices (such as SLIs, single- line DTMF sets, playback devices, voice mail units, facsimile machines, etc.) are connected to Accessoq Port Modules (APMs). Connecting a station instrument to the wrong A. KEYSET INSTALLATION 7.2 Before installing keysets, unpack each one and check for damage. If items are damaged or missing, contact your supplier. Each keyset should have the following: Baseplate Extra key caps One six-foot, three-pair line cord One handset One four-conductor coiled handset cord Slide-out directory card Liquid Crystal Display (LCD) Installation 7.3 To convert a standard 24-line keyset to a display keyset, install an LCD Kit (part number 828.1052) as follows: (1) Unpack the LCD Kit. There should be a clear plastic display window, an LCD unit, a ribbon cable, and two small Phillips-head screws. (2) Remove the keyset baseplate by pressing on the top edge 6f the baseplate to release the tab and by pulling the plate off. (3) (4) (5) (6) (7) (8) Remove the line cord and handset cord from the keyset. Then, loosen the four screws on the bottom of the keyset (enough-so that the key- set can be opened). Carefully open the keyset to e’qose the back of the keyboard that has the LCD connector. (Refer to Figure 3-19 on the next page.) Remove the cover from the display opening in the top housing of the keyset by releasing the tabs from the inside of the housing and push- ing out the cover. From the front of the keyset, insert one end of the clear plastic window in the display opening, with the painted side of the brown edging fac- ing the inside of the keyset. Then, slightlybend the window, insert the other end into the opening, and ease the window into place. Remove the covering from the LCD and in- stall as follows: a. b. C. Insert one end of the ribbon cable (printed side down) into the black connector on the LCD unit. Ensure that the metal strips on the ribbon cable make contact with the metal tabs in the black connector. With the LCD facing up, insert the other end of the ribbon cable into the black con- nector on the back of the keyboard. (Refer to Figure 3-19 on the next page.) Position the LCD on the plastic window so that the screw holes in the LCD unit and in the keyset housing are aligned. Install the screws to hold the LCD in place. Reassemble the keyset. Page 3-38
INSTALLATION Issue 2, May 1990 ‘. INTER-TEL PRACTICES GMX-48 INSTALLATION & MAINTENANCE (2) (3) (4) (5) Mount the modular jack assembly on the wall. Attach the coiled handset cord to the handset and to the handset jack on the right side on the bottom of the keyset. Place the handset on hook. Plug one end of the line cord into the wall- mounted modular jack assembly. Plug the oth- er end into the jack labeled KSU near the upper-left corner on the bottom of the keyset. NOTE: To aid in installation and troubleshoot- ing, display keysets show their station circuit number, intercom (extension) number, and as- signed user name for five seconds when power is turned on and the line cord is first plugged in. This display also appears whenever the line cord is removed and replaced while power is on, after a system reset, and after a system ini- tialization using selection [K] in database pro- gramming. The station identification displays for five seconds, then the keyset changes to the appropriate display, depending on its current status. If installing a display keyset with a potentiome- ter located underneath the extension number plate on the face of the keyset, adjust the LCD Keyset Installation 7.4 Install all keysets as follows: (1) Before mounting the modular jack assembly and connecting the keyset, measure the volt- age on the RED terminal of the modular jack assembly with respect to the GREEN termi- nal. (Ihe “common” probe of the voltmeter is placed on the GREEN terminal.) It must mea- sure +3OVDC (22.OVDC). If -30VDC is measured, check the cabling for a reversed pair. If the power pair (W/BE, BL/W) is reversed, in- stalling a keyset will open the fuse on the KSU Control Board or ansion Module. This af- keysets and DSSlBLF ard or module. (6) contrast. Turn the potentiometer to lighten or darken the display. Perform the keyset self-test: a. b. C. d. e. While pressing the asterisk(*) and pound (#) keys, unplug and replace the keyset line cord. Release the keys. The keyset rings momen- tarily. (Display keysets show KTS SELF- TEST HOOKSWITCH.) Lift and replace the handset to test the hookswitch. The LED-equipped keys light and the keyset rings momentarily. (Display keysets show KTS SELF-TEST LEDS.) If any of the LEDs do not light, return the keyset for repair. Lit and replace the handset. The keyset rings momentarily and all of the LEDs go out. (Display keysets show KTS SELF- TEST KEYS.) Press keys in the following order. A prog- ress tone is heard and the keyset rings mo- mentarily if the key is functioning properly. If the signals are not heard, the key was either pressed out of order or is faulty. Re- turn the keyset for repair if any key is faulty. 24-Line Keysets: 1. 2. 3. 4. The C.O. line keys in order: l-24. Feature keys in this order: HOLD, XFR, CNF, ANS, FLASH, DATA REDL, SYS SPD, QUE, PAGE, SPKR, IC, MUTE, FWD, DND, MSG, BGND MUSIC, and SPCL. Keypad keys in the following order: l-9, *, 0, and #. Speed-dial keys in this order: 1,6,2,7,3, 8, 4, 9, 5, and 0. 12-Line &sets: 1. The speed-dial keys in order: 1-8. 2. C.O. line keys in order: 1-12. Page 3-40
INTER-TEL PRACTICES INSTALLATION GMX-48 INSTALLATION & MAINTENANCE Issue 2, May 1990 Feature keys in this order: CNF, SPKR, IC, OVER, HOLD, and XFR. Keypad keys in the following order: 1-9, *, 0, and #. Feature keys in this order: FWD, DND, MSG, and SPCL. f. After all the keys have been tested, it takes about ten seconds for the keyset to return to normal operation. (Display keysets show KTS SELF-TESTDONE for about five se- conds. Then, the keyset’s identification, as described in the NOTE to step 4 on the previous page, displays for about five sec- onds.) g. Replace the keyset if faulty. (7) The keyset ring tone can be changed by per- forming the steps described in the FEA- TURES section on page 4-39. Wall Mounting Keysets 7.5 To mount the keyset on a wall: (1) (2) (3) (4) (5) Remove the keyset baseplate by pressing on the top edge of the baseplate to release the tab and by pulling the plate off. Set the keyset aside. Rotate the baseplate so that the mounting holes are at the top and position the plate in the desired location on the wall. Mark the location of the keyset mounting holes on the wall. Set the baseplate aside. Drive a screw into the center of each mounting hole marking. Allow the head of the screw to protrude approximately J$ inch. Replace the baseplate on the keyset with the mounting holes at the top. Then, position the mounting holes of the baseplate over the screws and slide the keyset into position on the wall. 7.6 Refer to SPECIFICATIONS, page 2-‘12, for headset requirements. To attach a headset to a key- set: (1) Remove the coiled handset cord from the handset jack on the base of the keyset. Leave the handset in the cradle. (2) (3) (4) (5) Insert the headset modular plug into the jack. Plug in the headset power source, if used. If the headset has an on/off switch, turn on the headset. On the keyset, press the SPCL key and enter the headset enable feature code (default value is 315). To disable the headset, press SPCL and enter the headset disable feature code (default value is 316). Then unplug the headset and recon- nect the handset. Headsets Handset Amplifiers 7.7 Users may wish to have a handset amplifier in- stalled. Typically, the amplifier is an external unit that is placed between the keyset and the handset (refer to page 2-12 for specifications). 7.8 To install such an amplifier: (2) (3) (4) (5) (6) Page 3-41 Unplug the coiled handset cord from the key- set. Plug the coiled handset cord into the amplifier jack labeled HANDSET Plug the amplifier line cord (coming from the jack labeled TELEPHONE) into the keyset handset jack. Plug the amplifier power supply cord into an AC outlet. Turn on the amplifier. The handset volume can be increased or de- creased, using the thumbwheel located on the amplifier. Verify that the amplifier is function- ing correctly by placing a call and adjusting the volume from low to high.