Xerox 1632 2240 3535 Color Carrera Manual
Have a look at the manual Xerox 1632 2240 3535 Color Carrera Manual online for free. It’s possible to download the document as PDF or print. UserManuals.tech offer 228 Xerox manuals and user’s guides for free. Share the user manual or guide on Facebook, Twitter or Google+.
![Page 851
6/02
6-87 DC1632/2240
GP 1, GP 4 Intermittent Problem RAP
General Procedures and Information Prelaunch Training/Review
GP 1 Network Printing SimulationDescriptionThis procedure details a method of troubleshooting network printing problems.Procedure[name?? - NextGen PWS Tool release???] includes an LPR Spooler application [Xerox TCP/IP
Port Monitor - name???]. Install/Launch this application [instructions??]
Creating a printer on the PWS
1. Click the Windows Start button
2. Select Settings, then Printers...](http://img.usermanuals.tech/thumb/82/49005/w64_xerox-1632-2240-3535-color-carrera-service-manual-850.png "Page 851
6/02
6-87 DC1632/2240
GP 1, GP 4 Intermittent Problem RAP
General Procedures and Information Prelaunch Training/Review
GP 1 Network Printing SimulationDescriptionThis procedure details a method of troubleshooting network printing problems.Procedure[name?? - NextGen PWS Tool release???] includes an LPR Spooler application [Xerox TCP/IP
Port Monitor - name???]. Install/Launch this application [instructions??]
Creating a printer on the PWS
1. Click the Windows Start button
2. Select Settings, then Printers...")
6/02 6-87 DC1632/2240 GP 1, GP 4 Intermittent Problem RAP General Procedures and Information Prelaunch Training/Review GP 1 Network Printing SimulationDescriptionThis procedure details a method of troubleshooting network printing problems.Procedure[name?? - NextGen PWS Tool release???] includes an LPR Spooler application [Xerox TCP/IP Port Monitor - name???]. Install/Launch this application [instructions??] Creating a printer on the PWS 1. Click the Windows Start button 2. Select Settings, then Printers 3. Select Add Printer 4. On the Add Printer Wizard screen, click Next 5. Click Have Disk. Print Drivers can be found on: ï [Customer CD - name?? -path??] ï [S/W upgrade CD - name?? - path??] ï latest driver can also be downloaded from the Xerox website 6. Insert the CD and locate the driver [filename??]. Click OK 7. When the Add Printer Wizard asks the port you want to use, select LPT1: then click Next 8. On the next screen, enter a name for the printer. Do not set this printer as the default. 9. Select No when asked if you want to print a test page, then click Finish. Configuring the printer port 1. In the Printers folder, right-click on the new printer and select Properties. 2. Click Add Port 3. In the Add Port screen, click Other, then select Xerox TCP/IP Port and click OK. 4. Enter the name and IP address for the [DC1632/2240] then click Next. 5. Select Custom, then Setup 6. Setup
6/02 6-88DC1632/2240 GP 4 Intermittent Problem RAP, GP 10 Replacing Bill- Prelaunch Training/Review General Procedures and Informationï wires chafing against components of the machine, especially against moving com- ponents ï misaligned, misadjusted, or incorrectly installed components ï slow or slipping clutches; slow or binding solenoids ï damaged components ï excessive heat, or symptoms of excessive heat, such as the discoloration of a com- ponent ï loose cables or wires 9. Perform the adjustments for the components that are not in the RAP, but are associated with the function that is failing. Refer to the BSDs. Check to ensure that the adjustment CAN BE MADE and that there is an adequate range of adjustment, and that it can be set to or near the nominal value. Any abnormality that is observed may be an indication of the cause of the problem. For example, a component can be adjusted to the nominal value, but it is at the limit of the adjustment range. This is not normal and may be an indication of the cause of the problem 10. Operate all of the components that are not in the RAP, but are associated with the func- tion that is failing with DC330 Component Control Refer to the BSDs. Observe the com- ponents for any symptoms of abnormal operation, such as a hesitation, or an unusual sound. 11. Replace any components or consumables that are known to be a frequent cause of the problem. When doing this, consider the cost and time required. If the suspected item is inexpensive, can be installed quickly, and has a high probability of resolving the problem, then it is reasonable to replace it. 12. Leave an accurate and detailed record of your actions in the service log. Describe what you have observed, what actions you took, and the recommended next steps. GP 10 Replacing Billing PWBsDescriptionThis procedure is used to maintain serial number and billing data integrity when Billing PWBs must be replaced.Procedure CAUTION To maintain the integrity of the serial number and billing data never replace all three PWBs at once. If any of the following billing data PWBs needs replacing, replace them ONE PWB AT A TIME, according to this procedure: ï ESS PWB (PL 9.1). ï MCU PWB (PL 9.1). ï ESS NVM PWB (PL 9.1). 1. Connect the PWS. Select dC132 in the DC Quick Pull-down menu. 2. Compare the serial numbers displayed for the three PWBs with the serial number on the data plate. Note any that do not agree. NOTE: If any of the following conditions exist, escalate the call to Field engineering or the NTC: ï The displayed serial numbers match each other but do not match the data plate. ï Two or more numbers do not agree with the data plate and the third number ï The displayed numbers are all different. 3. If one serial number does not match the others, the Set Serial Number button will become active. Click on the button. A series of pop-up windows will open. Follow the instructions on the screen to synchronize the serial numbers. CAUTION To maintain the integrity of the serial number and billing data never replace all three PWBs at once. Replacing all three PWBs at once will cause unrecoverable NVM corruption. If a PWB needs replacing, only replace ONE AT A TIME. If the problem is not resolved, reinstall the orig- inal PWB and renter the serial number before attempting to replace a different PWB. 4. If any PWB will not synchronize, replace that PWB and re-synchronize.
6/02 6-89 DC1632/2240 GP 12 Printing ReportsGeneral Procedures and Information Prelaunch Training/Review GP 12 Printing ReportsDescriptionThis procedure describes how to print a Configuration Report. Printing Configuration Reports can help you troubleshoot and configure the Printer.Procedure1. Press the Machine Status button on the Control Panel. 2. Select the Billing Meter/Print Report tab on the display. 3. Press the Print Report/List button. 4. Select the Copy Mode Settings button. 5. Select the Settings List button. 6. Press the Start button. The following reports can be printed from the UI Diagnostic Mode: 1. Debug Log 2. HFSI Report 3. Jam Report 4. Shutdown Report 5. Fail Report
6/02 6-90DC1632/2240 GP 12 Printing Reports Prelaunch Training/Review General Procedures and Information
6/02
6-91 DC1632/2240
Space Requirements
General Procedures and Information Prelaunch Training/Review
Space RequirementsSpace requirements are shown in Figure 1 (without Finisher) and Figure 2 (with Finisher).
Figure 1 Space Requirement w/out FinisherFigure 2 Space Requirement w/Finisher
50 mm
2 in.
50 mm
2 in.100 mm
3.9 in.1770 mm
69.5 in
in.
425 mm
16.7 in.
677 mm
26.7 in. 1705 mm
67.1 in.401mm
15.8 in.
400 mm
15.7 in.
2217 mm
87.3 in.
848 mm
33.4 in. 100 mm
3.9 in.
50 mm
2 in.
677 mm
26.7 in. 1705 mm
67.1 in.
425 mm
16.7 in.50 mm
2 in.
400 mm
15.7 in.
6/02 6-92DC1632/2240 Paper Specifications, Product Specs. Prelaunch Training/Review General Procedures and Information Paper Specifications Product Specs. Table 1 Paper Specifications Specification Paper Trays 1 - 4 Tray 5 (MSI) Paper Sizes Trays 1 & 2 ï Min: A5 SEF (148 x 210 mm) ï Max: A3/11 x 17 in. Trays 3 & 4 ï A4, 8.5 x 11 in., and B5 ï LEF onlyPaper ï Min: 100 x 140 mm (post- card) ï Max: 305 x 483 mm/12 x 19 in. Envelopes ï Min: 98 x 190 mm (Monarch 7 3/4 size) Paper Weights Optimum: 24 lb/90 gsm Range: 64 - 105 gsmRange: 55 - 220 gsm Capacities 20 lb (80 gsm)3040 sheets total: ï Tray 1: 520 sheets ï Tray 2: 520 sheets ï Tray 3: 867 sheets ï Tray 4: 1133 sheets100 sheets Table 1 Product Specifications TBD - sample table Document Size: Docu- ment Glass5.5î x 8.5î (A5) LEF to 11î x 17î SEF (A3) R/E Capability: MetricVariable Percentages: 50% to 200% Preset Percentages: 50%, 70%, 100%, 141%, & 200% R/E Capability: InchesVariable Percentages: 50% to 200% Preset Percentages: 50%, 78%, 100%, 129%, & 200% Copy/Print Rate TBD copies / minute 8.5î x 11î (A4) 17 copies / minute 8.5î x 11î (A4) Output Tray Capacity 100 sheets maximum First Copy Output Time 8.5î x 11î (A4): 6 seconds, Tray 1 Warm Up Time less than 45 seconds Machine Weight 80 lb. / 36.3 kg Stand: 46 lbs. / 20.9 kg Tray 2: 14 lbs. / 6.4 kg
6/02 6-93 DC1632/2240 Power Requirements, Environmental Data and Re- General Procedures and Information Prelaunch Training/Review Power Requirementsï Single phase (two wires plus ground) ï 110 - 127 VAC/60 Hz (99 - 135 VAC, 55 to 62 Hz) ï 220 - 240 VAC/50 Hz (198 to 255 VAC, 48.5 to 51.5 Hz)Power Consumption (5 minute average)ï Machine Running: TBD watts (maximum) ï Standby: TBD watts ï Power Saver: TBD watts ï Low Power: TBD watts Environmental Data and RequirementsAmbient Temperature and Humidity requirement:ï Minimum: 10∫ C/50∫F at 15% humidity ï Maximum: 35∫ C/99∫F at 85% humidityHeat Output (5 minute average)ï Machine Running Maximum: 1537 BTU/Hr. ï Standby Ready: 341 BTU/Hr. ï Power Saver: 198 BTU/Hr. ï Low Power: 150 BTU/Hr.
6/02 6-94DC1632/2240 Power Requirements, Environmental Data and Re- Prelaunch Training/Review General Procedures and Information
6/02 6-95 DC1632/2240 Common Tools, Product Tools and Test Patterns General Procedures and Information Prelaunch Training/Review Common Tools Product Tools and Test Patterns Table 1 Common Tools Description Part Number Screw Driver (-) 3 x 50 600T40205 Screw Driver (+) 6 x 100 600T1989 Screw Driver (+) NO.1 499T356 Stubby Driver (+) (-) 600T40210 Screw Driver (=) 100MM 499T355 Spanner and Wrench 5.5 x 5.5 600T40501 Spanner and Wrench 7x 7 600T40502 Hex Key Set 600T02002 Box Driver 5.5MM 600T1988 Side Cutting Nipper 600T40903 Round Nose Pliers 600T40901 Digital Multi-meter Set 600T2020 Interlock Cheater 600T91616 Silver Scale 150MM 600T41503 CE Tool Case 600T1901 Magnetic Screw Pick-up Tool 600T41911 Scriber Tool 600T41913 Magnetic pickup 600T41911 Loupe 600T42008 Flash Light 600T1824 Brush 600T41901 Tester Lead Wire (red) 600T 9583 Tester Lead Wire (black) 600T2030 Table 1 Tools and Test Patterns Description Part Number Color Test Pattern 82E13030 Geometric Test Pattern 82E8220 HVPS test probe (1/10X) 600T1653 HVPS test probe adapter 600T1996 Copy Paper Carrying Case 600T1999 Copy Paper Zip Lock Bag 600T2000 Xerox Color Xpressions Plus 24# 11×17 in, Colotech Plus - 90 gsm - A3 Service and Machine NVM Log 700P97436 Serial Cable 600T2058 Parallel Printer Cable 117E19340 PWS power cord adapter 600T2018 L Probe 600T02177
6/02 6-96DC1632/2240 Cleaning Materials, Machine Consumables Prelaunch Training/Review General Procedures and Information Cleaning Materials Machine Consumables Table 1 Cleaning Materials DescriptionNASG Part NumberESG Part Number Cleaning fluid (8oz., Formula A)43P48 8R90034 Film remover (8 oz.) 43P45 8R90176 Lens/mirror cleaner 43P81 8R90178 Lint-free (white) cleaning cloth19P3025 19P3025 Lint-free Optics cleaning cloth 499T90417 499T90417 Cleaning towels 35P3191 600S4372 Drop cloth 35P1737 35P1737 Cotton Swab 35P2162 35P2162 Table 1 Consumables Name Part Number Drum Cartridge 13R586 Cyan Toner Cartridge 6R1123 Magenta Toner Cartridge 6R1124 Yellow Toner Cartridge 6R1125 Black Toner Cartridge 6R1122 Waste Toner Bottle 8R12903 Staple Cartridge 8R12915