Xerox 1632 2240 3535 Color Carrera Manual
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6/02 4-107 DC1632/2240 REP 12.6 Repairs and Adjustments Prelaunch Training/Review 4. Remove the Thumbscrews (2) (Figure 3). Figure 3 Removing Thumbscrews5. Remove the Tray Guide (Figure 4). Figure 4 Removing Tray Guide 1Remove Screws (4) 2Remove Fastener and Cable Clamp 3Remove Cable from Cover and remove Cover
6/02 4-108DC1632/2240 REP 12.6 Prelaunch Training/Review Repairs and Adjustments 6. Remove the Sensor (Figure 5). Figure 5 Remove Sensor7. Remove Eject Roll (Figure 6). Figure 6 Removing Eject Roll Disconnect harness and remove Sensor 1Remove Clip, Actuator, and Clutch 2Remove Collar and Gear 3Remove Clip and Bearing from both ends 4Disconnect Hook (2) from Eject Shaft and remove Eject Roll
6/02 4-109 DC1632/2240 REP 12.6 Repairs and Adjustments Prelaunch Training/Review 8. Remove Eject Shaft (Figure 7). Figure 7 Removing Eject Shaft ReplacementNOTE: When replacing Feed Roll or Eject Shaft, replace them simultaneously. NOTE: When installing the Clutch, ensure to insert the Stop into Clutch grooves (Figure 8). Figure 8 Inserting Stop into Clutch Grooves 1Remove Clip and Gear2Remove Clip Bear- ing on both sides 3Remove Eject Shaft
6/02 4-110DC1632/2240 REP 12.7 Prelaunch Training/Review Repairs and Adjustments REP 12.7 Decurler RollParts List on PL 17.7 Removal WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Remove the following parts: a. Front Cover (PL 17.5) b. Rear Cover (PL 17.5) c. Top Cover (PL 17.5) 2. Remove the Arm (Figure 1). Figure 1 Removing the Arm3. Remove the Decurler Roll (Figure 2). Figure 2 Removing the Decurler Roll 1Remove Clip and Gear 2Remove Clip and Arm 1Remove Clip 2Insert a sheet of paper to keep roll- ers separated 3Remove Decurler Roll
6/02 4 - 111 DC1632/2240 REP 12.8 Repairs and Adjustments Prelaunch Training/Review REP 12.8 Finisher Drive MotorParts List on PL 17.7 Removal WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Remove the Rear Cover (PL 17.14). 2. Remove the Finisher Drive Motor (Figure 1). Figure 1 Removing the Finisher Drive MotorReplacementNOTE: Hang the Belt to the Guide when installing the Drive Motor.2Disconnect P/J1Remove Screws (4) and Finisher Drive Motor
6/02 4-112DC1632/2240 REP 12.9 Prelaunch Training/Review Repairs and Adjustments REP 12.9 BeltParts List on PL 17.7 Removal WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Remove the Rear Cover (PL 17.5) 2. Rotate the Actuator (Figure 1). Figure 1 Rotate the Actuator3. Release Harnesses (Figure 2). Figure 2 Releasing Harnesses 1Release Sole- noid Pawl2Rotate Cam 1/4 revolution 1Disconnect P/Jís (3)2Remove Clamp from Frame 4Remove Clamp from Frame 5Remove wires from Clip 3Remove wires from Clip
6/02 4-113 DC1632/2240 REP 12.9 Repairs and Adjustments Prelaunch Training/Review 4. Remove the Cam Bracket Assembly (Figure 3). a. Remove the Screws (4). b. Remove the Cam Bracket Assembly. Figure 3 Removing the Cam Bracket Assembly5. Remove the Belt (Figure 4). Figure 4 Removing the Belt 1Remove Screws (4)2Remove Cam Bracket Assembly Remove Clips, Pulleys, and Belt
6/02 4-114DC1632/2240 REP 12.9 Prelaunch Training/Review Repairs and Adjustments ReplacementNOTE: During assembly, refer to Figure 5. Figure 5 Inserting Axle of Cam Bracket Assembly into HoleNOTE: During assembly, refer to Figure 6. Figure 6 Engaging Pawl with Slot 2Align Axle with Hole 1Raise Top Cover to raise Roller while performing step 2 Rotate Cam so Pawl engages Slot
6/02 4-115 DC1632/2240 REP 12.10 Repairs and Adjustments Prelaunch Training/Review REP 12.10 RailParts List on PL 17.9 Removal WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Remove the following: a. Front Cover (PL 17.5) b. Rear Cover (PL 17.5) 2. Remove Harness from Stapler (Figure 1). Figure 1 Removing Harness from Stapler3. Remove Stapler Assembly (Figure 2). Figure 2 Removing Stapler Assembly 1Disconnect Sta- pler P/Jís (2)2Disconnect Sensor3Disconnect Harness Clip from Frame 4Disconnect Harness from Motor and remove Harness from Guide Remove Screws (2), Ground Wire (1) and Stapler
6/02 4-116DC1632/2240 REP 12.10 Prelaunch Training/Review Repairs and Adjustments 4. Remove the PWB Cover (Figure 3). Figure 3 Removing the PWB Cover5. Move the PWB Chassis down (Figure 4). Figure 4 Moving PWB Chassis Down Remove Screws (10) and Cover 1Disconnect P848 and remove from Guide 2Disconnect P849 and P846 and remove from Guide3Loosen Screw 4Remove Screws (2) and allow PWB Chas- sis to hang down