Xerox 1632 2240 3535 Color Carrera Manual
Have a look at the manual Xerox 1632 2240 3535 Color Carrera Manual online for free. It’s possible to download the document as PDF or print. UserManuals.tech offer 228 Xerox manuals and user’s guides for free. Share the user manual or guide on Facebook, Twitter or Google+.
![Page 266
6/02
2-236DC1632/2240
12-903
Prelaunch Training/Review Status Indicator RAPs
12-903 Power On Compiler Entrance SensorThe Compiler Entrance Sensor detected a paper at power on, when all the INTERLOCK were
closed, or at initialization.ProcedureCheck the following:
ï The Actuator for return failure
ï Enter dC330 [012-101] and press Start. Check only the signal wire of the sensor.
ï Check that the power voltage at the customer site does not drop.
Figure 1 Component Location
Figure 2 Compiler Entrance Sensor...](http://img.usermanuals.tech/thumb/82/49005/w64_xerox-1632-2240-3535-color-carrera-service-manual-265.png "Page 266
6/02
2-236DC1632/2240
12-903
Prelaunch Training/Review Status Indicator RAPs
12-903 Power On Compiler Entrance SensorThe Compiler Entrance Sensor detected a paper at power on, when all the INTERLOCK were
closed, or at initialization.ProcedureCheck the following:
ï The Actuator for return failure
ï Enter dC330 [012-101] and press Start. Check only the signal wire of the sensor.
ï Check that the power voltage at the customer site does not drop.
Figure 1 Component Location
Figure 2 Compiler Entrance Sensor...")
![Page 267
6/02
2-237 DC1632/2240
12-904
Status Indicator RAPs Prelaunch Training/Review
12-904 Power On Compiler Paper Sensorï The Compiler Paper Sensor continues to detect paper when the paper was output auto-
matically due to the power on initialization.
ï The Compiler Paper Sensor detected paper with no history of paper output to the Com-
piler Tray when all the interlocks were closed.ProcedureCheck the following:
ï The Actuator for return failure
ï Enter dC330 [012-102] and press Start. Check only the signal...](http://img.usermanuals.tech/thumb/82/49005/w64_xerox-1632-2240-3535-color-carrera-service-manual-266.png "Page 267
6/02
2-237 DC1632/2240
12-904
Status Indicator RAPs Prelaunch Training/Review
12-904 Power On Compiler Paper Sensorï The Compiler Paper Sensor continues to detect paper when the paper was output auto-
matically due to the power on initialization.
ï The Compiler Paper Sensor detected paper with no history of paper output to the Com-
piler Tray when all the interlocks were closed.ProcedureCheck the following:
ï The Actuator for return failure
ï Enter dC330 [012-102] and press Start. Check only the signal...")
![Page 268
6/02
2-238DC1632/2240
12-910
Prelaunch Training/Review Status Indicator RAPs
12-910 Staple Feed Readyï At the staple preparation operation at initialization, the Staple Ready Sensor does not go
to ready (L) status after 13 times of stapling operation.
ï The Stapler Ready Sensor is turned off (H) just before the Staple.ProcedureRemove the Stapler Assembly with a connector connected. Enter dC330 [012-209] and press
Start. Actuate the Staple Ready Sensor. The display changes.
YN
+5 VDC is measured between...](http://img.usermanuals.tech/thumb/82/49005/w64_xerox-1632-2240-3535-color-carrera-service-manual-267.png "Page 268
6/02
2-238DC1632/2240
12-910
Prelaunch Training/Review Status Indicator RAPs
12-910 Staple Feed Readyï At the staple preparation operation at initialization, the Staple Ready Sensor does not go
to ready (L) status after 13 times of stapling operation.
ï The Stapler Ready Sensor is turned off (H) just before the Staple.ProcedureRemove the Stapler Assembly with a connector connected. Enter dC330 [012-209] and press
Start. Actuate the Staple Ready Sensor. The display changes.
YN
+5 VDC is measured between...")
![Page 270
6/02
2-240DC1632/2240
12-911
Prelaunch Training/Review Status Indicator RAPs
12-911 Stacker Lower Safety WarningThe Height Alignment was not successful within 250ms during Tray lowering while stacking.ProcedureCheck the following:
This Fault Code is an operation message. No need for servicing If the display of 012-911 has
not been cleared after removing paper in the Stacker Tray, check the following:
ï The Actuators of the Stack Height Sensor for dragging and return failure.
ï Enter dC330 [012-201] and...](http://img.usermanuals.tech/thumb/82/49005/w64_xerox-1632-2240-3535-color-carrera-service-manual-269.png "Page 270
6/02
2-240DC1632/2240
12-911
Prelaunch Training/Review Status Indicator RAPs
12-911 Stacker Lower Safety WarningThe Height Alignment was not successful within 250ms during Tray lowering while stacking.ProcedureCheck the following:
This Fault Code is an operation message. No need for servicing If the display of 012-911 has
not been cleared after removing paper in the Stacker Tray, check the following:
ï The Actuators of the Stack Height Sensor for dragging and return failure.
ï Enter dC330 [012-201] and...")
![Page 271
6/02
2-241 DC1632/2240
12-914
Status Indicator RAPs Prelaunch Training/Review
12-914 Stacker Tray Staple SetThe STAPLE SET count of the Stacker Tray exceeded 50 sets at the Staple Set Eject opera-
tion.ProcedureCheck the following:
This Fault Code is an operation message. No need for servicing If the display of 012-914 has
not been cleared after removing the Staple Set, check the following:
ï The Actuators of the Stack Paper Sensor for dragging and return failure.
ï Enter dC330 [012-200] and press...](http://img.usermanuals.tech/thumb/82/49005/w64_xerox-1632-2240-3535-color-carrera-service-manual-270.png "Page 271
6/02
2-241 DC1632/2240
12-914
Status Indicator RAPs Prelaunch Training/Review
12-914 Stacker Tray Staple SetThe STAPLE SET count of the Stacker Tray exceeded 50 sets at the Staple Set Eject opera-
tion.ProcedureCheck the following:
This Fault Code is an operation message. No need for servicing If the display of 012-914 has
not been cleared after removing the Staple Set, check the following:
ï The Actuators of the Stack Paper Sensor for dragging and return failure.
ï Enter dC330 [012-200] and press...")
![Page 272
6/02
2-242DC1632/2240
12-916
Prelaunch Training/Review Status Indicator RAPs
12-916 StaplingThe Staple Head Home Sensor turned on by the open operation while the Sensor failed to turn
on (stapling was not available due to an error) after the Staple Head began to close.ProcedureEnter dC330 [012-020] and press Start. The STAPLE MOTOR energizes.
YN
Check conductivity of the following:
ï Between the Finisher PWB p/j and the Staple Head p/j
ï Between the Finisher PWB p/j and the Staple Head p/j
ï Between the...](http://img.usermanuals.tech/thumb/82/49005/w64_xerox-1632-2240-3535-color-carrera-service-manual-271.png "Page 272
6/02
2-242DC1632/2240
12-916
Prelaunch Training/Review Status Indicator RAPs
12-916 StaplingThe Staple Head Home Sensor turned on by the open operation while the Sensor failed to turn
on (stapling was not available due to an error) after the Staple Head began to close.ProcedureEnter dC330 [012-020] and press Start. The STAPLE MOTOR energizes.
YN
Check conductivity of the following:
ï Between the Finisher PWB p/j and the Staple Head p/j
ï Between the Finisher PWB p/j and the Staple Head p/j
ï Between the...")
6/02 2-241 DC1632/2240 12-914 Status Indicator RAPs Prelaunch Training/Review 12-914 Stacker Tray Staple SetThe STAPLE SET count of the Stacker Tray exceeded 50 sets at the Staple Set Eject opera- tion.ProcedureCheck the following: This Fault Code is an operation message. No need for servicing If the display of 012-914 has not been cleared after removing the Staple Set, check the following: ï The Actuators of the Stack Paper Sensor for dragging and return failure. ï Enter dC330 [012-200] and press Start. Check the circuit of the Sensor. Figure 1 Component Location Figure 2 Stack Paper Sensor CDFigure 3 Finisher PWB Stack Height Sensor Stacker MotorSta c k Paper Sensor
6/02 2-242DC1632/2240 12-916 Prelaunch Training/Review Status Indicator RAPs 12-916 StaplingThe Staple Head Home Sensor turned on by the open operation while the Sensor failed to turn on (stapling was not available due to an error) after the Staple Head began to close.ProcedureEnter dC330 [012-020] and press Start. The STAPLE MOTOR energizes. YN Check conductivity of the following: ï Between the Finisher PWB p/j and the Staple Head p/j ï Between the Finisher PWB p/j and the Staple Head p/j ï Between the Finisher PWB p/j and the Staple Head p/j ï Between the Finisher PWB p/j and the Staple Head p/j Is the resistance 1 Ohm or less for all wires. YN Check wires with more than 1 Ohm for an open circuit or poor contact. Replace the Stapler Assembly (PL 17.9). If the problem continues, replace the Finisher PWB (PL 17.13). Replace the Staple Head. Leave the Connector plugged in. Turn the gear of the Staple Motor manually to make the Actuator interrupt the Staple Head Home Sensor. +5 VDC is measured between the Finisher PWB p/j (+) and Finisher PWB Chassis (-). YN Replace the Finisher PWB (PL 17.13). +5 VDC is measured between the Staple Head p/j (+) and Finisher PWB Chassis (-). YN Check the wire between the Staple Head p/j and the Finisher PWB p/j for an open circuit or poor contact. Check conductivity of the following: ï Between the Finisher PWB p/j and the Staple Head p/j ï Between the Finisher PWB p/j and the Staple Head p/j Is the resistance 1 Ohm or less for both wires. YN Check wires with more than 1 Ohm for an open circuit or poor contact. Replace the Stapler Assembly (PL 17.9). If the problem continues, replace the Finisher PWB (PL 17.13).Figure 1 Stapler Motor CD Figure 2 Staple Head Home Sensor
6/02 2-243 DC1632/2240 12-916 Status Indicator RAPs Prelaunch Training/ReviewFigure 3 Finisher PWB
6/02 2-244DC1632/2240 12-960 Prelaunch Training/Review Status Indicator RAPs 12-960 Stacker Tray Full Stackï The system detected Small Size Paper full during the Stacker Tray Height Adjustment operation during lowering. ï The system detected Small Size Paper full during the Stacker Tray Height Adjustment operation (during lowering down) when the Big Size Paper is ejected. ï The Big Size Paper was ejected while the system already detected Big Size Paper FULL (HALF).ProcedureRemove the Finisher Front Cover. Enter dC330 [012-204] and press Start. Actuate the Stack A Sensor with a sheet of paper. The display changes. YN Check the Stack A Sensor using the Generic Transmissive Sensor RAP. Enter dC330 [012-205] and press Start. Actuate the Stack B Sensor with a sheet of paper. The display changes. YN Check the Stack B Sensor using the Generic Transmissive Sensor RAP. Enter dC330 [012-200] and press Start. Actuate the Actuator of the Stack Paper Sensor. The display changes. YN Check the PAPER SENSOR using the Generic Transmissive Sensor RAP. Enter dC330 [012-050] (up) or [12-051] (down) and press Start. The Stacker Tray moves. YN The Stacker Motor energizes. YN With [12-050] (up) running +24 VDC is measured between the Finisher PWB p/j (+) and Finisher PWB Chassis (-). YN Replace the Finisher PWB (PL 17.13). With [12-050] (up) running +24 VDC is measured between the Stacker Motor p/j (+) and Finisher PWB Chassis (-). YN Check the wire between the Finisher PWB p/j and the Stacker Motor p/j for an open circuit or poor contact. With [12-050] (up) running +24 VDC is measured between the Stacker Motor p/j (+) and Finisher PWB Chassis (-). YN Replace the Stacker Motor (PL 17.9). Check the wire between the Finisher PWB p/j and the Stacker Motor p/j for an open circuit or poor contact. If no problems are found, replace the Finisher PWB (PL 17.13). If the problem continues, replace the Stacker Motor (PL 17.11). Check the following:ï The Stacker Motor Gear for wear and damage ï The Stacker Tray for dragging and improper installation ï The Stacker Elevator Belt/rack/gear for wear and damage Remove the other mechanical causes of the Stacker Tray not operating. Replace the Finisher PWB (PL 17.13). Figure 1 Component Location Figure 2 Stack A Sensor CD Upper Limit SensorStack A Sensor Stack B Sensor A A
6/02 2-245 DC1632/2240 12-960 Status Indicator RAPs Prelaunch Training/ReviewFigure 3 Stack B Sensor CD Figure 4 Stacker Motor CD Figure 5 Finisher PWB
6/02 2-246DC1632/2240 12-961 Prelaunch Training/Review Status Indicator RAPs 12-961 Mix Full Stackï Compared to the maximum paper size that was loaded at the previous job, the paper size (either feed direction or width direction) of the next job is bigger. ï Staple mode has been changed while the width of the maximum paper size that was loaded at the previous job is less than 279.4mm. ï The maximum paper size that was loaded at the previous job is unknown.ProcedureRemove the Finisher Front Cover. Enter dC330 [012-204] and press Start. Actuate the Stack A Sensor with a sheet of paper. The display changes. YN Check the Stack A Sensor using the Generic Transmissive Sensor RAP. Enter dC330 [012-205] and press Start. Actuate the Stack B Sensor with a sheet of paper. The display changes. YN Check the Stack B Sensor using the Generic Transmissive Sensor RAP. Enter dC330 [012-200] and press Start. Actuate the Actuator of the Stack Paper Sensor. The display changes. YN Check the Paper SensoR using the Generic Transmissive Sensor RAP. Enter dC330 [012-050] (up) or [12-051] (down) and press Start. The Stacker Tray moves. YN The Stacker Motor energizes. YN With [12-050] (up) running +24 VDC is measured between the Finisher PWB p/j (+) and Finisher PWB Chassis (-). YN Replace the Finisher PWB (PL 17.13). With [12-050] (up) running +24 VDC is measured between the Stacker Motor p/j (+) and Finisher PWB Chassis (-). YN Check the wire between the Finisher PWB p/j and the Stacker Motor p/j for an open circuit or poor contact. With [12-050] (up) running +24 VDC is measured between the Stacker Motor p/j (+) and Finisher PWB Chassis (-). YN Replace the Stacker Motor (PL 17.11). Check the wire between the Finisher PWB p/j and the Stacker Motor p/j for an open circuit or poor contact. If no problems are found, replace the Finisher PWB (PL 17.13). If the problem continues, replace the Stacker Motor (PL 17.11). Check the following: Remove the other mechanical causes of the Stacker Tray not operating.ï The Stacker Motor Gear for wear and damage ï The Stacker Tray for dragging and improper installation ï The Stacker Elevator Belt/rack/gear for wear and damage Replace the Finisher PWB (PL 17.13). Figure 1 Component Location Figure 2 Stack A Sensor CD Upper Limit SensorStack A Sensor Stack B Sensor Stack Paper SensorStacker Motor A A
6/02 2-247 DC1632/2240 12-961 Status Indicator RAPs Prelaunch Training/ReviewFigure 3 Stack B Sensor CD Figure 4 Stack Paper Sensor CD Figure 5 Stacker Motor CDFigure 6 Finisher PWB
6/02 2-248DC1632/2240 12-965 Prelaunch Training/Review Status Indicator RAPs 12-965 Staple Near Emptyï The Low Staple Switch detected Low Staple at Power On and Interlock Close. ï The Low Staple Switch detected Low Staple at Staple Head Close.ProcedureInstall a new Staple Cartridge loaded with staples. +5VDC measured between the Finisher PWB p/j (+) and Finisher PWB Chassis (-). YN Replace the Finisher PWB (PL 17.13). +5VDC measured between the Stapler Assembly p/j (+) and Finisher PWB Chassis (-). YN Check the wire between the Stapler Assembly p/j and the Finisher PWB p/j for an open circuit or poor contact. Check the wire between the Stapler Assembly p/j and the Finisher PWB p/j and between the Stapler Assembly p/j and Finisher PWB p/j for an open circuit or poor contact. If no problems are found, replace the Stapler Assembly (PL 17.9). If the problem continues, replace the Finisher PWB (PL 17.13). Figure 1 Low Staple Sensor CDFigure 2 Finisher PWB
6/02 2-249 DC1632/2240 12-966 Status Indicator RAPs Prelaunch Training/Review 12-966 Scratch Sheet CompileAn abnormal paper (SCRATCH SHEET) is output to the COMPILER.ProcedureThis Fault Code is an operator message. No service required
6/02 2-250DC1632/2240 12-969 Prelaunch Training/Review Status Indicator RAPs 12-969 IOT Top Tray FullThe Top Tray Full Sensor has detected FULL status for 10 sec continuously.ProcedureEnter dC330 [012-215] and press Start. Move paper near the Top Tray Full Sensor, then away from it. The display changes. YN Check the Top Tray Full Sensor using the Generic Reflective Sensor RAP. Check the sensor for improper installation. If no problems are found, replace the Finisher PWB (PL 17.13). Figure 1 Component Location Figure 2 Top Tray Full Sensor CDFigure 3 Finisher PWB To p T r a y F u l l Sensor