Xerox 1632 2240 3535 Color Carrera Manual
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6/02 4-97 DC1632/2240 REP 10.3 Repairs and Adjustments Prelaunch Training/Review 5. Remove Heater Rods (Figure 3). Figure 3 Removing Heater Rods Remove Heater Rods
6/02 4-98DC1632/2240 REP 10.3 Prelaunch Training/Review Repairs and Adjustments
6/02 4-99 DC1632/2240 REP 12.1 Repairs and Adjustments Prelaunch Training/Review REP 12.1 H Transport AssemblyParts List on PL 17.1 Removal WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Disconnect P/J (Figure 1). Figure 1 Disconnecting P/J2. Disengage Hook (2) from the Stud on both sides and remove H Transport Assembly (Fig- ure 2). Figure 2 Removing H Transport P/J Hooks
6/02 4-100DC1632/2240 REP 12.2 Prelaunch Training/Review Repairs and Adjustments REP 12.2 H Transport BeltParts List on PL 17.4 Removal WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Remove the H Transport Assembly (REP 12.1). 2. Remove the following parts: a. H Transport Front Cover (PL 17.3) b. H Transport Rear Cover (PL 17.3) c. Stop (PL 17.3) 3. Remove the H Transport Cover (Figure 1). Figure 1 Removing the H Transport Cover4. Remove the Gate In Solenoid Assembly (Figure 2). Figure 2 Removing the Gate In Solenoid Assembly 1Remove Screw (2) 2Remove Cover 2Remove Screws (2) 1Disconnect Wires as required 3Remove Sole- noid Assembly
6/02 4-101 DC1632/2240 REP 12.2 Repairs and Adjustments Prelaunch Training/Review 5. Remove the Entrance Upper Cover (Figure 3) Figure 3 Removing the Entrance Upper Cover6. Remove the input H Transport Roll (Figure 4). Figure 4 Removing the H Transport Roll 1Remove Screws (4) 2Remove Entrance Upper Cover 1Remove Clips (2) and Bearings (2) 2Remove H Transport Roll
6/02 4-102DC1632/2240 REP 12.2 Prelaunch Training/Review Repairs and Adjustments 7. Remove the output H Transport Roll (Figure 5). Figure 5 Removing the H Transport Roll 1Remove Clip and Bearing 2Remove Clip, Pulley, and Bearing 3Remove H Transport Roll 4Remove the H Transport Belts
6/02 4-103 DC1632/2240 REP 12.3 Repairs and Adjustments Prelaunch Training/Review REP 12.3 Entrance SensorParts List on PL 17.4 Removal WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Remove the H Transport Assembly (REP 12.1). 2. Remove the following: a. H Transport Front Cover (PL 17.3) b. H Transport Rear Cover (PL 17.3) c. Stop (PL 17.3) 3. Remove the Entrance Upper Cover (REP 12.17). 4. Remove the Cover (Figure 1). a. Push up the hook (2). b. Remove the Cover, while moving it in the arrow direction. Figure 1 Removing the Cover5. Remove the H Transport Entrance Sensor and Top Tray Full Sensor (Figure 2). Figure 2 Removing Entrance Sensor and Top Tray Full Sensor Entrance Sensor Top Tray Full Sensor Disconnect and Remove Sensors
6/02 4-104DC1632/2240 REP 12.4 Prelaunch Training/Review Repairs and Adjustments REP 12.4 FinisherParts List on PL 17.5 Removal CAUTION Make sure to have two people to operate since the Finisher Unit weighs more than 16Kg. When one person operates, detach the unit following the Steps after making it weigh less than 16Kg. Take extreme care to avoid lower back injury. 1. Separate IIT and IOT. 2. Remove the following parts: a. H Transport Assembly (REP 12.2) b. H Transport Front Cover (PL 17.3) c. H Transport Rear Cover (PL 17.3) d. Stacker Tray (PL 17.1) e. Right Lower Cover (PL 17.5) 3. Remove the Thumbscrews (2) (Figure 1). Figure 1 Removing Thumbscrews4. Lift the Finisher from the Rack (Figure 2). Figure 2 Removing Finisher from Rack 1Remove Thumb- screws (2) 2Push Finisher away from Rack to disen- gage Finisher 3Lift to Remove Finisher
6/02 4-105 DC1632/2240 REP 12.5 Repairs and Adjustments Prelaunch Training/Review REP 12.5 Stack Height Sensor AssemblyParts List on PL 17.6 Removal WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Remove the Links from the Top Cover Assembly (Figure 1). Figure 1 Removing Links from Top Cover Assembly2. Remove the Stack Height Sensor Assembly (Figure 2). Figure 2 Removing Stack Height Sensor Assembly 1Open Top Cover2Remove Screws (2) on both sides 3Remove Links on both sides 1Remove the Screw 2Disconnect P/J and remove
6/02 4-106DC1632/2240 REP 12.6 Prelaunch Training/Review Repairs and Adjustments REP 12.6 Eject Roll AssemblyParts List on PL 17.6 Removal WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Remove the following parts: a. Rear Cover (PL 17.5) b. Stacker Tray (PL 17.1) c. Right Cover (PL 17.5) d. Front Cover (PL 17.5) 2. Remove the Bracket (Figure 1). Figure 1 Remove the Bracket3. Disconnect P/J (Figure 2). Figure 2 Disconnecting P/J 1Remove Screws (4) 2Remove Bracket 1Remove Screw (2) 2Remove Plate 3Disconnect P/J