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Xerox 1632 2240 3535 Color Carrera Manual

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    							6/02
2-101 DC1632/2240
7-110
Status Indicator RAPs Prelaunch Training/ReviewFigure 3 Takeaway Motor 1 CD
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2-102DC1632/2240
7-115
Prelaunch Training/Review Status Indicator RAPs
7-115 Tray 3 MisfeedThe Take Away Sensor does not detect paper after feeding from Tray 3.Initial Actionsï Check condition and specification of paper in Tray 3.
ï Check the paper path for obstructions.
ï Check for wear and clean the Tray 3 Feeder Roll, Take Away Roll and the Nudger Roll.ProcedureEnter dC330 [008-102] and press Start.  Block and unblock the Tray 3 Feed Out Sensor (PL
15.10).  The display changes.
YN
Go to OF 99-2 Transmissive Sensor RAP. 
Enter dC330 [008-005] and press Start. The Tray 3 Feed/Lift motor energizes (PL 15.6).
YN
Go to OF 99-6 Motor Open RAP.
Enter dC330 [008-029] and press Start. The Take Away Motor 1 energizes (PL 15.9).
YN
Go to OF 99-6 Motor Open RAP.
Check the wires and connectors. If the check is OK, replace the Tray Module PWB (PL 16.15).
Figure 1 Tray 3 Feedout Sensor CDFigure 2 Tray 3 Feed/Lift Motor CD
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2-103 DC1632/2240
7-115
Status Indicator RAPs Prelaunch Training/ReviewFigure 3 Takeaway Motor 1 CD
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2-104DC1632/2240
7-119
Prelaunch Training/Review Status Indicator RAPs
7-119 Tray 4 MisfeedThe Feed Out Sensor does not detect paper after feeding from Tray 4.Initial Actionsï Check condition and specification of paper in Tray 4.
ï Check the paper path for obstructions.
ï Check for wear and clean the Tray 4 Feeder Roll, Take Away Roll and the Nudger Roll.ProcedureEnter dC330 [008-103] and press Start.  Block and unblock the Tray 4 Feed out Sensor (PL
16.5).  The display changes.
YN
Go to OF 99-2 Transmissive Sensor RAP. 
Enter dC330 [008-007] and press Start. The Tray 4 Feed/Lift motor energizes (PL 15.7).
YN
Go to OF 99-6 Motor Open RAP.
Enter dC330 [008-029] and press Start. The Take Away Motor 2 energizes (PL 16.15).
YN
Go to OF 99-6 Motor Open RAP.
Check the wires and connectors. If the check is OK, replace the Tray Module PWB (PL 16.15).
Figure 1 Tray 4 Feedout Sensor CDFigure 2 Tray 4 Feed/Lift Motor CD
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2-105 DC1632/2240
7-119
Status Indicator RAPs Prelaunch Training/ReviewFigure 3 Takeaway Motor 2 CD
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2-106DC1632/2240
7-122
Prelaunch Training/Review Status Indicator RAPs
7-122 Tray 4 OpenedThe Tray 4 Feed Out Sensor detected paper when Tray 4 is pulled out and pushed in during a
print.Initial Actionsï Check condition and specification of paper in Tray 4.
ï Check the paper path for obstructions and clean the Tray 4 Feed out Sensor.
ï Check the Tray 4 mechanical operation.ProcedureEnter dC330 [008-103] and press Start.  Block and unblock the Tray 4 Feed out Sensor (PL
16.5).  The display changes.
YN
Go to OF 99-2 Transmissive Sensor RAP. 
Check the machine Shutdown History Report. If there is a history of this failure, replace the
Tray 4 Feed Out Sensor (PL 16.5). 
If the problem continues, replace the Tray Module PWB (PL 16.15). 
Figure 1 Tray 4 Feedout Sensor CD
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2-107 DC1632/2240
7-250
Status Indicator RAPs Prelaunch Training/Review
7-250 Tray CommunicationCommunication fault between Tray Module PWB and MCU PWB.ProcedureThere is +5 VDC measured at P/J541-9 on the Tray Module PWB (PL 15.9).
YN
Check the wires and connectors. If the check is OK, replace the MCU PWB (PL 13.1). 
If the problem continues, replace the I/F PWB (PL 13.1)CAUTION
ESS PWB and MCU PWB cannot be replaced at the same time.
Check the wires and connectors. If the check is OK, replace the Tray Module PWB (PL 15.9). 
If the problem continues, replace the MCU PWB (PL 13.1).
If the problem continues, replace the ESS PWB (PL13.1). 
Figure 1 Tray CommunicationA
A
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2-108DC1632/2240
7-252, 7-270
Prelaunch Training/Review Status Indicator RAPs
7-252 Out Module LogicIncorrect software data was detected.ProcedureSwitch the power off then on. The problem continues. 
YN
Return to Service Call Procedures.
Reinstall the software. 
If the problem continues, replace the MCU PWB (PL 13.1).
7-270 Tray 1 Paper Size SensorAn abnormal AD value was detected by the Tray 1 Paper Size Sensor.Initial ActionsEnsure that the Paper Guide Tab makes contact with the sensor.ProcedureEnsure that Tray 1 is fully seated. The voltages measured at P/J536-B9 on the I/F PWB cor-
responds with the table on BSD 7.1
YN
There is 3.3VDC measured between P/J115-1 and 3 on the Paper Size Sensor. 
YN
Check the wires and connectors. If the check is OK, replace the I/F PWB (PL 9.1). 
If the problem continues replace the MCU PWB (PL 13.1).
Replace the Tray 1 Paper Size Sensor (PL 2.1).
Replace the I/F PWB (PL 9.1). 
If the problem continues replace the MCU PWB (PL 13.1).
Figure 1 Tray 1 Paper Size Sensor
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2-109 DC1632/2240
7-271, 7-274
Status Indicator RAPs Prelaunch Training/Review
7-271 Tray 2 Paper Size SensorAn abnormal AD value was detected by the Tray 2 Paper Size Sensor.Initial ActionsEnsure that the Paper Guide Tab makes contact with the sensor.ProcedureEnsure that Tray 2 is fully seated. The voltages measured at P/J546-8 on the Tray Module
PWB corresponds with the table on BSD 7.2
YN
There is +5VDC measured between P/J816-1 and 3 on the Tray 2 Paper Size Sensor. 
YN
Check the wires and connectors. If the check is OK, replace the Tray Module PWB
(PL 16.15).
Replace the Tray 2 Paper Size Sensor (PL 16.1).
Replace the Tray Module PWB (PL 16.15).
Figure 1 Tray 2 Paper Size Sensor
7-274 Tray 5 Paper Size SensorAn abnormal AD value was detected by the MSI Paper Size Sensor.Initial ActionsCheck the connectors between the Tray 5 Paper Size Sensor and the I/F PWBProcedureEnter dC140 [007-100] and press Start. Move the Tray 5 Paper Size Sensor (PL 2.15). The
AD value changed.
YN
There is 3.3VDC measured at P/J265-3 on the Tray 5 Paper Size Sensor.
YN
Check the wires and connectors. If the check is OK, replace the I/F PWB (PL 9.1)
Enter dC140 [007-100] and press Start.  Move the Tray 5 Paper Size Sensor (PL 2.15).
The voltage at P/J265-2 changes.
YN
Check the wires and connectors. If the check is OK, replace the Tray 5 Paper Size
Sensor (PL 2.15).
Replace the MCU PWB (PL 13.1). 
If the problem continues, replace the I/F PWB (PL 9.1). 
Replace the MCU PWB (PL 13.1). 
If the problem continues, replace the I/F PWB (PL 9.1). 
Figure 1 Tray 2 Paper Size Sensor
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2-110DC1632/2240
7-276, 7-277
Prelaunch Training/Review Status Indicator RAPs
7-276 Tray 3 Paper Size SensorAn abnormal AD value was detected by the Tray 3 Paper Size Sensor.Initial ActionsEnsure that the Paper Guide Tab makes contact with the sensor.ProcedureEnsure that Tray 3 is fully seated. The voltages measured at P/J548-11 on the Tray Module
PWB corresponds with the table on BSD 7.4
YN
There is +5VDC measured between P/J820-1 and 3 on the Tray 3 Paper Size Sensor
(PL 16.1). 
YN
Check the wires and connectors. If the check is OK, replace the Tray Module PWB
(PL 16.15).
Replace the Tray 3 Paper Size Sensor (PL 16.1).
Replace the Tray Module PWB (PL 16.15).
Figure 1 Tray 3 Paper Size Sensor
7-277 Tray 4 Paper Size SensorAn abnormal AD value was detected by the Tray 4 Paper Size Sensor.Initial ActionsEnsure that the Paper Guide Tab makes contact with the sensor.ProcedureEnsure that Tray 4 is fully seated. The voltages measured at P/J548-5 on the Tray Module
PWB corresponds with the table on BSD 7.6
YN
There is +5VDC measured between P/J824-1 and 3 on the Tray 4 Paper Size Sensor
(PL 16.1). 
YN
Check the wires and connectors. If the check is OK, replace the Tray Module PWB
(PL 16.15).
Replace the Tray 4 Paper Size Sensor (PL 16.1).
Replace the Tray Module PWB (PL 16.15).
Figure 1 Tray 3 Paper Size Sensor
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