Xerox 1632 2240 3535 Color Carrera Manual
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![Page 657
6/02
4-183 DC1632/2240
ADJ 9.14
Repairs and Adjustments Prelaunch Training/Review (Fig. 6)
Figure 6 Group 4
(Fig. 7)Figure 7 Group 5
4. Select a pattern and change the following NVM corresponding to the pattern.
NOTE: Do NOT use the value other than the recommended values below as the NVM
value.
The In/Out density adjustment is available by changing the 6 NVM below.
Table 1
Chain/Link no. NVM names
[753-801] Legible Adjustment (Yellow)
[753-802] Legible Adjustment (Magenta)
[753-803] Legible...](http://img.usermanuals.tech/thumb/82/49005/w64_xerox-1632-2240-3535-color-carrera-service-manual-656.png "Page 657
6/02
4-183 DC1632/2240
ADJ 9.14
Repairs and Adjustments Prelaunch Training/Review (Fig. 6)
Figure 6 Group 4
(Fig. 7)Figure 7 Group 5
4. Select a pattern and change the following NVM corresponding to the pattern.
NOTE: Do NOT use the value other than the recommended values below as the NVM
value.
The In/Out density adjustment is available by changing the 6 NVM below.
Table 1
Chain/Link no. NVM names
[753-801] Legible Adjustment (Yellow)
[753-802] Legible Adjustment (Magenta)
[753-803] Legible...")
6/025-1 DC1632/2240 Parts List Prelaunch Training/Review 5 Parts List OverviewIntroduction ................................................................................................................... .. 5-3 Subsystem Information ................................................................................................... 5-4 Symbology ...................................................................................................................... 5-5 Parts Lists DrivesPL 1.1 Drive Unit ............................................................................................................. 5 -7 PL 1.2 Main Drive Motor Assembly ................................................................................. 5-8 PL 1.3 IBT Steering Motor and MOB Sensor .................................................................. 5-9 Paper TransportationPL 2.1 Tray 1: 1 of 2 ........................................................................................................ 5- 10 PL 2.2 Tray 1: 2 of 2 ........................................................................................................ 5- 11 PL 2.3 Tray 1 Feeder and Left Lower Cover Assembly .................................................. 5-12 PL 2.4 Tray 1 Feeder: 1 of 2 ........................................................................................... 5-13 PL 2.5 Tray 1 Feeder: 2 of 2 ........................................................................................... 5-14 PL 2.6 Registration Transport ......................................................................................... 5-15 PL 2.7 Left Cover Unit ..................................................................................................... 5-16 PL 2.8 Left Cover Assembly: 1 of 2 ................................................................................. 5-17 PL 2.9 Left Cover Assembly: 2 of 2 ................................................................................. 5-18 PL 2.10 Exit Transport Assembly .................................................................................... 5-19 PL 2.11 Exit Transport Assembly (OCT) ......................................................................... 5-20 PL 2.12 Tray 5: 1 of 2...................................................................................................... 5-2 1 PL 2.13 Tray 5: 2 of 2...................................................................................................... 5-2 2 PL 2.14 Tray 5 Feed Assembly ....................................................................................... 5-23 PL 2.15 Tray Assembly ................................................................................................... 5-24 ROSPL 3.1 ROS Assembly .................................................................................................... 5-25 XerographicsPL 4.1 Xerographic Module: 1 of 2 .................................................................................. 5-26 PL 4.2 Xerographic Module: 2 of 2 .................................................................................. 5-27 TransferPL 5.1 Lift Unit ............................................................................................................... .. 5-28 PL 5.2 IBT Unit ................................................................................................................ 5-29 PL 5.3 IBT Belt Assembly ............................................................................................... 5-30 PL 5.4 IBT Frame Assembly: 1 of 2 ................................................................................ 5-31 PL 5.5 IBT Frame Assembly: 2 of 2 ................................................................................ 5-32 PL 5.6 IBT Elevator ......................................................................................................... 5-3 3 DevelopmentPL 6.1 Developer Unit: 1 of 2 .......................................................................................... 5-34 PL 6.2 Developer Unit: 2 of 2 .......................................................................................... 5-35 FuserPL 7.1 Fuser Assembly: 1 of 2 ........................................................................................ 5-36 PL 7.2 Fuser Assembly: 2 of 2 ........................................................................................ 5-37 Air SystemPL 8.1 Air System............................................................................................................ 5- 38 Electrical ComponentsPL 9.1 Electrical Components: 1 of 3 .............................................................................. 5-39 PL 9.2 Electrical Components: 2 of 3 .............................................................................. 5-40 PL 9.3 Electrical Components: 3 of 3 .............................................................................. 5-41 CoversPL 10.1 Front Cover ........................................................................................................ 5-42 PL 10.2 Top Covers and Inner Covers ............................................................................ 5-43 PL 10.3 Rear Cover......................................................................................................... 5-44 InverterPL 11.1 Inverter Transport: 1 of 2 ................................................................................... 5-45 PL 11.2 Inverter Transport: 2 of 2 ................................................................................... 5-46 Duplex TransportPL 12.1 Duplex Transport Assembly: 1 of 2 .................................................................... 5-47 PL 12.2 Duplex Transport Assembly: 2 of 2 .................................................................... 5-48 ESSPL 13.1 ESS ....................................................................................................................5-49 Tray Module - TTPL 16.1 Tray 2/3/4 Assembly .......................................................................................... 5-50 PL 16.2 Tray 2 .................................................................................................................5-51 PL 16.3 Tray 3 ................................................................................................................. 5-52 PL 16.4 Tray 4 ................................................................................................................. 5-53 PL 16.5 Paper Feeder: 1 of 2 .......................................................................................... 5-54 PL 16.6 Paper Feeder: 2 of 2 .......................................................................................... 5-55 PL 16.7 Tray 2 Feeder: 1 of 2 ......................................................................................... 5-56 PL 16.8 Tray 2 Feeder: 2 of 2 ......................................................................................... 5-57 PL 16.9 Tray 3 Feeder: 1 of 2 ......................................................................................... 5-58 PL 16.10 Tray 3 Feeder: 2 of 2 ....................................................................................... 5-59 PL 16.11 Tray 4 Feeder: 1 of 2 ....................................................................................... 5-60 PL 16.12 Tray 4 Feeder: 2 of 2 ....................................................................................... 5-61 PL 16.13 Left Cover Assembly ........................................................................................ 5-62 PL 16.14 Tray 3/4 Lift Gear Assembly ............................................................................ 5-63 PL 16.15 Electrical Components and Casters................................................................. 5-64 PL 16.16 Covers.............................................................................................................. 5- 65 FinisherPL 17.1 Finisher .............................................................................................................. 5-66 PL 17.2 Gate Assembly................................................................................................... 5-67 PL 17.3 H-Transport Assembly: 1 of 2 ............................................................................ 5-68 PL 17.4 H-Transport Assembly: 2 of 2 ............................................................................ 5-69 PL 17.5 Covers................................................................................................................ 5 -70
6/025-2 DC1632/2240 Prelaunch Training/Review Parts List PL 17.6 Top Cover and Eject Roll ................................................................................... 5-71 PL 17.7 Paper Transportation: 1 of 2 .............................................................................. 5-72 PL 17.8 Paper Transportation: 2 of 2 .............................................................................. 5-73 PL 17.9 Stapler Unit ........................................................................................................ 5-7 4 PL 17.10 Compiler Tray Assembly.................................................................................. 5-75 PL 17.11 Elevator ............................................................................................................ 5- 76 PL 17.12 Exit Assembly .................................................................................................. 5-77 PL 17.13 Electrical Components ..................................................................................... 5-78 PL 17.14 Rack Assembly ................................................................................................ 5-79 IITPL 18.2 Control Panel ..................................................................................................... 5-80 PL 18.3 Platen Glass ...................................................................................................... 5-81 PL 18.4 CCD PWB, Sensor ... ......................................................................................... 5-82 PL 18.5 Carriage Cable/ Motor ....................................................................................... 5-83 PL 18.6 Full/Half Rate Carriage ...................................................................................... 5-84 RackPL 19.1 Rack ................................................................................................................... 5-85 DADFPL 20.1 Front/Rear Cover, Entrance Tray ...................................................................... 5-86 PL 20.2 Top Cover, Registration Gate Solenoid ............................................................. 5-87 PL 20.3 Counterbalance, DADF Control PWB ................................................................ 5-88 PL 20.4 Document Feed Chute (Upper), Feed Motor ..................................................... 5-89 PL 20.5 Document Feed Chute (Lower) ......................................................................... 5-90 PL 20.6 DADF Belt Motor, Duplex Roll ........................................................................... 5-91 PL 20.7 Duplex Chute ..................................................................................................... 5-92 PL 20.8 Registration Roll ................................................................................................ 5-93 PL 20.9 Exit Motor/Chute ................................................................................................ 5-94 PL 20.10 Document Transport, Platen Belt ..................................................................... 5-95 PL 20.11 Platen Glass, Registration Gate, Exit Tray ...................................................... 5-96 Common HardwareCommon Hardware ......................................................................................................... 5-97 Part Number Index .......................................................................................................... 5-98
6/025-3 DC1632/2240 Introduction Parts List Prelaunch Training/Review IntroductionOverviewThe Parts List section identifies all part numbers and the corresponding location of all spared subsystem components.OrganizationParts Lists Each item number in the part number listing corresponds to an item number in the related illustration. All the parts in a given subsystem of the machine will be located in the same illustration or in a series of associated illustrations. Electrical Connectors and Fasteners This section contains the illustrations and descriptions of the plugs, jacks, and fasteners used in the machine. A part number listing of the connectors is included. Common Hardware The common hardware is listed in alphabetical order by the letter or letters used to identify each item in the part number listing and in the illustrations. Dimensions are in millimetres unless otherwise identified. Part Number Index This index lists all the spared parts in the machine in numerical order. Each number is followed by a reference to the parts list on which the part may be found. Other InformationAbbreviations Abbreviations are used in the parts lists and the exploded view illustrations to provide information in a limited amount of space. The following abbreviations are used in this manual:SymbologySymbology used in the Parts List section is identified in the Symbology section.Service Procedure ReferencingIf a part or assembly has an associated repair or adjustment procedure, the procedure number will be listed at the end of the part description in the parts lists e.g. (REP 5.1, ADJ 5.3) Table 1 Abbreviation Meaning A3 297 x 594 Millimetres A4 210 x 297 Millimetres A5 148 x 210 Millimetres AD Auto Duplex AW G American Wire Gauge EMI Electro Magnetic Induction GB Gigabyte KB Kilobyte MB Megabyte MM Millimetres MOD Magneto Optical Drive NOHAD Noise Ozone Heat Air Dirt PL Parts List P/O Part of R/E Reduction/Enlargement REF : Refer to SCSI Small Computer Systems Interface W/ With W/O Without Table 2 Operating Companies Abbreviation Meaning AO Americas Operations NASG - US North American Solutions Group - US NASG - Canada North American Solutions Group - Canada XE Xerox Europe
6/025-4 DC1632/2240 Subsystem Information Prelaunch Training/Review Parts List Subsystem InformationUse of the Term AssemblyThe term assembly will be used for items in the part number listing that include other itemized parts in the part number listing. When the word assembly” is found in the part number listing, there will be a corresponding item number on the illustrations followed by a bracket and a listing of the contents of the assembly.BracketsA bracket is used when an assembly or kit is spared, but is not shown in the illustration. The item number of the assembly or kit precedes the bracket; the item numbers of the piece parts follow the bracket.Ta gThe notation W/Tag in the parts description indicates that the part configuration has been updated. Check the change Tag index in the General Information section of the Service Data for the name and purpose of the modification. In some cases, a part or assembly may be spared in two versions: with the Tag and without the Tag. In those cases, use whichever part is appropriate for the configuration of the machine on which the part is to be installed. If the machine does not have a particular Tag and the only replacement part available is listed as “W/Tag,” install the Tag kit or all of the piece parts. The Change Tag Index tells you which kit or piece parts you need. Whenever you install a Tag kit or all the piece parts that make up a Tag, mark the appropriate number on the Tag matrix.
6/025-5 DC1632/2240 Symbology Parts List Prelaunch Training/Review SymbologyA Tag number within a circle pointing to an item number shows that the part has been changed by the tag number within the circle (Figure 1). Information on the modification is in the Change Tag Index. Figure 1 With Tag Symbol A Tag number within a circle having a shaded bar and pointing to an item number shows that the configuration of the part shown is the configuration before the part was changed by the Tag number within the circle (Figure 2). Figure 2 Without Tag Symbol
6/025-6 DC1632/2240 Symbology Prelaunch Training/Review Parts List A tag number within a circle with no apex shows that the entire drawing has been changed by the tag number within the circle (Figure 3). Information on the modification is in the Change Tag Index. Figure 3 Entire Drawing With Tag Symbol A tag number within a circle with no apex and having a shaded bar shows that the entire drawing was the configuration before being changed by the tag number within the circle (Figure 4). Figure 4 Entire Drawing Without Tag Symbol
6/025-7 DC1632/2240 PL 1.1Parts List Prelaunch Training/Review PL 1.1 Drive UnitItem Part Description 1 007K85750 Drum Motor Assembly (REP 4.4) 2 – Drum Motor (P/O PL 1.1 Item 1) 3 – Gear Bracket (P/O PL 1.1 Item 1) 4 007K87110 IBT Motor Assembly (REP 4.2) 5 – IBT Motor (P/O PL 1.1 Item 4) 6 – Gear Bracket (P/O PL 1.1 Item 4) 7 007K86400 Developer Drive Motor Assembly (REP 4.3) 8 – Developer Drive Motor (P/O PL 1.1 Item 7) 9 – Gear (47/38T) (P/O PL 1.1 Item 7) 10 – Gear (51/25T) (P/O PL 1.1 Item 7) 11 – Gear (P/O PL 1.1 Item 7) (76T) 12 – Clamp (P/O PL 1.1 Item 7) 13 – Edge Saddle (P/O PL 1.1 Item 7) 14 007K86920 Main Drive Motor Assembly (REP 4.1) 15 007K87220 Developer Gear 16 – Drum Motor (K) (P/O PL 1.1 Item 1) 17 – Screw (P/O PL 1.1 Item 1)
6/025-8 DC1632/2240 PL 1.2 Prelaunch Training/Review Parts List PL 1.2 Main Drive Motor AssemblyItem Part Description 1 – Friction Clutch (Not Spared) 2 – Shaft (Not Spared) 3 – Gear (32T) (Not Spared) 4 – Gear (28T) (Not Spared) 5 – Bearing (Not Spared) 6 – Shaft (Not Spared) 7 – Gear (20T) (Not Spared) 8 121K22470 Takeaway Clutch 9 – Bearing (Not Spared) 10 – Shaft (Not Spared) 11 – Gear (39T) (Not Spared) 12 – Bearing (Not Spared) 13 121K23270 Developer K Clutch 14 – Gear (69/27T) (Not Spared) 15 – Gear (23T) (Not Spared) 16 – Gear (28/22T) (Not Spared) 17 – Gear (45/30T) (Not Spared) 18 – Gear (41/21T) (Not Spared) 19 – Gear (24/20T) (Not Spared) 20 – Gear (19T) (Not Spared) 21 – Gear (18T) (Not Spared) 22 – Gear (73/23T) (Not Spared) 23 – Spring (Not Spared) 24 – Tension Bracket (Not Spared) 25 – Bracket (Not Spared) 26 – Pulley (Not Spared) 27 – Screw (Not Spared) 28 – Main Motor (Not Spared) 29 – Belt (Not Spared) 30 – Clamp (Not Spared) 31 – Clamp (Not Spared) 32 – Connector (Not Spared) 33 – Pulley (Not Spared)
6/025-9 DC1632/2240 PL 1.3Parts List Prelaunch Training/Review PL 1.3 IBT Steering Motor and MOB SensorItem Part Description 1 007K85580 IBT Steering Motor Assembly (REP 9.12) 2 – IBT Steering Motor (P/O PL 1.3 Item 1) 3 – Plate (P/O PL 1.3 Item 1) 4 130K60865 MOB Sensor Assembly (REP 9.14,ADJ 9.6) 5 – MOB Sensor (P/O PL 1.3 Item 4) 6 – Environment Sensor (P/O PL 1.3 Item 4) 7 – Wire Harness (P/O PL 1.3 Item 4) 8 – Cover (P/O PL 1.3 Item 4) 9 – ADC Sensor (P/O PL 1.3 Item 4) 10 – Shutter (P/O PL 1.3 Item 4) 11 – Spring (P/O PL 1.3 Item 4) 12 – Link (P/O PL 1.3 Item 4) 13 – Spacer (P/O PL 1.3 Item 4) 14 – MOB Bracket (P/O PL 1.3 Item 4) 15 – Slide (P/O PL 1.3 Item 4)
6/02 5-10 DC1632/2240 PL 2.1 Prelaunch Training/Review Parts List PL 2.1 Tray 1: 1 of 2Item Part Description 1 003E23672 Stop 2 014E42850 Spacer 3 110K08541 Tray 1 Paper Size Sensor (REP 7.5) 4 050K48170 Tray 1 (REP 7.8) 5 – Cover (Not Spared) 6 892E41110 Label (1) 7 – Bracket (Not Spared)