Xerox 1632 2240 3535 Color Carrera Manual
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6/02 4-47 DC1632/2240 REP 6.11 Repairs and Adjustments Prelaunch Training/Reviewd. Check orientation of ends and number of carriage cable windings (front/rear) (Figure 7). Reconfigure as required. Figure 7 Carriage Cable Windings2. Install Carriage Cable (ball side) (Figure 8). a. Hook cable to pulley (from bottom to top). b. Hook cable to large pulley in Half Rate Carriage (from top to bottom). c. Insert ball into frame hole. Figure 8 Installing Carriage Cable (ball side)
6/02 4-48DC1632/2240 REP 6.11 Prelaunch Training/Review Repairs and Adjustments 3. Install Carriage Cable (spring hook side) (Figure 9). a. Hook cable to pulley (from bottom to top). b. Hook cable to small pulley in Half Rate Carriage (from bottom to top). c. Hook cable to stud (from bottom to top). d. Install spring on cable (spring hook side). e. Hook spring onto frame. Figure 9 Installing Carriage Cable (spring hook side)4. Remove tape from cable. 5. Install Full Rate Carriage in IIT Frame. 6. Adjust positions of Full Rate/Half Rate Carriages (ADJ 6.1). 7. Manually move Full Rate Carriage to make sure it moves smoothly. 8. Install remaining parts.
6/02 4-49 DC1632/2240 REP 6.12 Repairs and Adjustments Prelaunch Training/Review REP 6.12 Carriage MotorParts List on PL 18.5 Removal WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Remove DADF (REP 5.1). 2. Remove Platen Glass (REP 6.2). 3. Remove IIT Top Cover (REP 6.3). 4. Remove Carriage Motor (Figure 1). a. Release clamps (2). b. Disconnect connector. c. Remove screws (3). d. Remove spring. e. Remove Carriage Motor. Figure 1 Removing Carriage Motor
6/02 4-50DC1632/2240 REP 6.13 Prelaunch Training/Review Repairs and Adjustments REP 6.13 Exposure LampParts List on PL 18.6 Removal WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. CAUTION Avoid touching exposure lamp with your bare hands during removal or installation. Oil from your hands will contaminate surface of lamp. 1. Open DADF (REP 5.1). 2. Remove Platen Glass (REP 6.2). 3. Move Full Rate Carriage to frame notch. 4. Remove Exposure Lamp (Figure 1). a. Disconnect connector. b. Remove screw. c. Remove Exposure Lamp. Figure 1 Removing Exposure Lamp
6/02 4-51 DC1632/2240 REP 6.14 Repairs and Adjustments Prelaunch Training/Review REP 6.14 Lamp Wire HarnessParts List on PL 18.6 Removal WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Remove DADF (REP 5.1). 2. Remove Platen Glass (REP 6.2). 3. Remove IIT Top Cover (REP 6.3). 4. Disconnect Lamp Wire Harness connector and release Clamp Hook (Figure 1). a. Disconnect connector. b. Release clamp. c. Remove clamp. d. Release hook. Figure 1 Disconnecting Lamp Wire Harness5. Remove Full Rate Carriage (Figure 2). a. Remove screws (2). b. Remove Full Rate Carriage. Figure 2 Removing Full Rate Carriage
6/02 4-52DC1632/2240 REP 6.14 Prelaunch Training/Review Repairs and Adjustments 6. Remove Lamp Wire Harness from Full Rate Carriage (Figure 3). a. Flip Full Rate Carriage. b. Remove screw. c. Remove guide. d. Disconnect connector. e. Remove Lamp Wire Harness. Figure 3 Removing Lamp Wire Harness ReplacementNOTE: After reinstalling parts, adjust positions of Full Rate/Half Rate Carriages (ADJ 6.1).
6/02 4-53 DC1632/2240 REP 7.1 Repairs and Adjustments Prelaunch Training/Review REP 7.1 Tray 5Parts List on PL 2.2 Removal WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Remove Rear Cover (REP 14.2). 2. Remove Power Switch Cover (REP 14.6). 3. Remove Upper Rear Left Cover (REP 14.4). 4. Close Left Door Transport. 5. Remove Tray 5 (Figure 1). a. Observe position of harness for later reinstallation. b. Disconnect Tray 5 connector. c. Disconnect harness Clip from frame. d. Remove Screws (2). e. Pull out Tray 5 while applying a small amount of lifting force to right side. Figure 1 Removing Tray 5Replacement CAUTION Duplex Paper Guide must be in up position before installing Tray 5. 1. Open Left Door Transport. Pivot and hold Duplex Paper Guide against Left Door Trans- port and then close Left Door Transport.2. Install Tray 5. HarnessClipScrews (2)
6/02 4-54DC1632/2240 REP 7.2 Prelaunch Training/Review Repairs and Adjustments REP 7.2 Tray 5 Feed RollParts List on PL 2.14 Removal WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Remove Rear Cover (REP 14.2). 2. Remove Power Switch Cover (REP 14.6). 3. Remove Upper Rear Left Cover (REP 14.4). 4. Close Left Door Transport. 5. Remove Tray 5 (REP 7.1). 6. Remove Chute (Figure 1). a. Remove Screws (3). b. Lift to remove Chute. Figure 1 Removing Chute 7. Remove Feed Roll (Figure 2). a. Release Locking Tab from groove on shaft and slide Lock Roll away from Feed Roll. b. Slide Feed Roll to disengage drive pin and remove Feed Roll.Figure 2 Removing Feed Roll ReplacementEnsure Arrow is positioned as shown (Figure 3). Figure 3 Installing Feed Roll Screws (3) Chute Locking Ta bLock Roll Feed RollArrow
6/02 4-55 DC1632/2240 REP 7.3, REP 7.4Repairs and Adjustments Prelaunch Training/Review REP 7.3 Tray 1 FeederParts List on PL 2.3 Removal WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Pull out Tray 1 to paper loading position. 2. Open Tray 1 Left Door. 3. Remove Tray 1 Feeder (Figure 1). Figure 1 Removing Tray 1 Feeder REP 7.4 Tray 1 Feed/Lift MotorParts List on PL 2.4 Removal WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Pull out Tray 1 to paper loading position. 2. Open Tray 1 Left Door. 3. Remove Tray 1 Feeder (REP 7.3). 4. Remove Tray 1 Feed Motor (Figure 1). Figure 1 Removing Tray 1 Feed Motor 1Disconnect Harness2Remove Screws (2) 3Remove Feeder Remove Screws (2) and motor
6/02 4-56DC1632/2240 REP 7.5, REP 7.6 Prelaunch Training/Review Repairs and Adjustments REP 7.5 Tray 1 Paper Size SensorParts List on PL 2.1 Removal WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Remove Rear Cover (REP 14.2). 2. Remove High Voltage Power Supply Chassis (REP 1.6). NOTE: Step 3 can be omitted if Low Voltage Power Supply P/Jís are disconnected before per- forming step 4. 3. Remove 3.3 VDC and 5 VDC Low Voltage Power Supply (REP 1.4). 4. Remove Chassis for 3.3 VDC and 5 VDC Low Voltage Power Supply. a. Release harnesses from harness clips (3). b. Remove screws (4) and remove Chassis. 5. Remove Developer Drive Module (REP 4.3). 6. Remove Tray 1 Paper Size Switch (Figure 1). a. Disconnect P/J. b. Remove Screws (2) and remove Tray 1 Paper Size Switch. Figure 1 Removing Tray Paper Size Switch REP 7.6 Tray 3Parts List on PL 16.1 Removal WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Open HCF Left Door. 2. Remove Tray 3 (Figure 1). a. Pull out Tray 3. b. Remove Screw. c. Pivot bottom of Tray Lock away from Tray 3 and pull out Tray 3 to remove it. Figure 1 Removing Tray 3 P/J Screws (2) ScrewBottom of Tray Lock