Xerox 1632 2240 3535 Color Carrera Manual
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6/02 5-101 DC1632/2240 Part Number Index Parts List Prelaunch Training/Review 064K91451 PL 5.3 068E10210 PL 18.3 074K94320 PL 9.2 090K92820 PL 18.3 PL 20.11 101K38810 PL 9.2 101K38980 PL 9.2 103E27220 PL 9.1 104E93610 PL 9.1 105E06910 PL 20.9 105E09760 PL 9.1 105E09810 PL 9.1 105E09820 PL 9.1 105E09830 PL 9.1 105E09970 PL 9.1 105E09980 PL 9.1 105E10480 PL 18.4 105E10510 PL 18.6 105E10650 PL 18.4 105E11130 PL 9.1 105E11320 PL 17.12 105K18641 PL 9.1 105K18771 PL 9.1 107E08680 PL 18.4 110K07850 PL 20.2 110K07870 PL 20.2 110K08471 PL 18.4 110K08541 PL 16.1 PL 2.1 110K10650 PL 2.8 110K10880 PL 16.1 11 0 K 111 0 0 P L 1 8 . 2 110K11211 PL 10.2 110E94770 PL 10.1 110E97990 PL 17.13 113K82310 PL 9.3 116K90810 PL 6.1 117E19780 PL 18.6 117E20840 PL 18.3 117K30960 PL 18.4 117E94370 PL 9.2 Table 1 Part Number Index Part Number Part List 118E12090 PL 18.6 120E11971 PL 2.13 120E18160 PL 2.11 120E20690 PL 17.7 120E20700 PL 17.2 120E20970 PL 17.6 121K22220 PL 2.6 121K22470 PL 1.2 121K22690 PL 20.5 121K22710 PL 20.2 121K22860 PL 11.2 121K22870 PL 11.2 121K23270 PL 1.2 121K23560 PL 11.2 121K24610 PL 17.7 121K24620 PL 17.8 121K27751 PL 13.1 121K82870 PL 11.2 121E87830 PL 2.14 121E88470 PL 17.5 121E90640 PL 20.7 121E91450 PL 17.3 121K93870 PL 20.2 122E92030 PL 18.6 122K93330 PL 4.2 122K93340 PL 4.2 123K94020 PL 18.2 126K13940 PL 7.1 126K13950 PL 7.2 126K13960 PL 7.2 126K13980 PL 7.2 126K13990 PL 7.2 126K14890 PL 7.1 127K23230 PL 16.11 PL 16.9 PL 2.4 PL 16.7 127K29242 PL 4.1 127K29330 PL 9.1 127K29340 PL 8.1 127K29511 PL 2.9 Table 1 Part Number Index Part Number Part List
6/02 5-102 DC1632/2240 Part Number Index Prelaunch Training/Review Parts List 127K29930 PL 12.2 127K31840 PL 16.15 127K32140 PL 18.5 127K32640 PL 20.9 127K32680 PL 20.4 127K32690 PL 20.6 127K32730 PL 8.1 127K32840 PL 17.7 127K32850 PL 17.10 127K32860 PL 17.9 127K32870 PL 17.8 127K32920 PL 13.1 127K33160 PL 18.4 127K33420 PL 17.11 127K33930 PL 6.1 127K33940 PL 6.1 127K33950 PL 5.4 127K36020 PL 16.15 127K36640 PL 8.1 130K60600 PL 20.5 PL 20.9 PL 20.7 130K60830 PL 5.4 130K60851 PL 2.3 130K60865 PL 1.3 130K61020 PL 7.2 130K61250 PL 12.2 130K61510 PL 16.6 130K61920 PL 17.6 130K62000 PL 18.4 130K62360 PL 17.4 130K62580 PL 18.4 130K63000 PL 6.2 130E80890 PL 20.5 130E81600 PL 16.6 130E82190 PL 16.11 PL 2.3 PL 2.9 PL 5.4 PL 2.4 PL 2.13 Table 1 Part Number Index Part Number Part List PL 16.9 PL 16.7 PL 2.11 PL 2.10 130E82530 PL 17.10 PL 17.6 PL 17.9 PL 17.11 PL 17.13 130E82540 PL 17.10 PL 17.8 PL 17.4 130E82650 PL 16.5 PL 2.6 130E82970 PL 17.4 130E84270 PL 5.4 130E84300 PL 2.9 130E91010 PL 4.1 130K93230 PL 11.2 130K93360 PL 17.4 130K94740 PL 17.12 133K21100 PL 13.1 133K21200 PL 13.1 133K22400 PL 13.1 140K60480 PL 20.1 160K46290 PL 2.6 160K66429 PL 18.3 160K66860 PL 12.2 160K74231 PL 13.1 160K75800 PL 18.2 160K76650 PL 13.1 160K76660 PL 17.13 160K76760 PL 9.2 160K76770 PL 9.2 160K76802 PL 9.1 160K77201 PL 9.2 160K77367 PL 18.2 160K82222 PL 13.1 160K83080 PL 20.3 160K84400 PL 9.1 160K84800 PL 9.2 Table 1 Part Number Index Part Number Part List
6/02 5-103 DC1632/2240 Part Number Index Parts List Prelaunch Training/Review 160K84820 PL 9.2 160K85980 PL 16.15 160K87730 PL 9.1 160K90840 PL 13.1 162K55941 PL 9.3 162K55971 PL 9.3 162K56000 PL 9.3 162K56020 PL 5.4 162K56031 PL 9.3 162K56590 PL 16.11 162K61090 PL 5.4 162K62110 PL 9.3 162K62810 PL 16.6 162K64340 PL 20.3 162K69060 PL 17.4 162K69070 PL 17.4 162K69330 PL 9.2 413W10950 PL 18.5 413W77359 PL 20.4 423W28054 PL 17.8 423W29655 PL 17.7 537K61180 PL 13.1 537K62670 PL 13.1 537K62680 PL 13.1 537K64070 PL 17.13 538K94570 PL 13.1 600K78460 PL 16.10 PL 2.5 PL 16.8 PL 16.12 600K90370 PL 20.4 604K05330 PL 18.4 604K07050 PL 5.2 604K07060 PL 5.2 604K07070 PL 2.8 604K07490 PL 6.2 604K07500 PL 6.2 604K07510 PL 6.2 604K07520 PL 6.2 673K51382 PL 20.11 801K02480 PL 17.1 Table 1 Part Number Index Part Number Part List 802K08320 PL 20.4 802E12400 PL 10.2 802E12430 PL 10.2 802E12480 PL 10.3 802E12490 PL 10.3 802E12500 PL 10.3 802K12950 PL 5.2 802K13193 PL 2.3 802E23930 PL 16.16 802E23950 PL 16.16 802E23960 PL 16.16 802E23980 PL 16.4 802E23990 PL 16.3 802K25731 PL 16.13 802K27073 PL 2.9 802E27860 PL 10.3 802K28110 PL 10.3 802E28520 PL 17.5 802E28530 PL 17.5 802E28540 PL 17.5 802E28550 PL 17.5 802E28560 PL 17.5 802E28570 PL 17.5 802K28570 PL 17.6 802K28580 PL 17.4 802K28590 PL 17.3 802K28600 PL 17.3 802K28891 PL 6.2 802K29610 PL 10.2 802E30140 PL 17.4 802E30150 PL 17.4 802E32860 PL 18.2 802K33090 PL 6.1 802K36580 PL 16.16 802K36650 PL 17.1 802K36660 PL 17.14 802K36670 PL 17.14 802K45490 PL 2.7 802K45710 PL 10.2 802K45910 PL 6.1 802K45920 PL 6.1 Table 1 Part Number Index Part Number Part List
6/02 5-104 DC1632/2240 Part Number Index Prelaunch Training/Review Parts List 802K45930 PL 6.1 802K45940 PL 6.1 802K46022 PL 18.2 802K46050 PL 10.1 802K46060 PL 10.1 802K47090 PL 4.1 809E04210 PL 20.8 809E04220 PL 20.8 809E09110 PL 18.6 809E11130 PL 20.2 809E26330 PL 5.6 809E28960 PL 16.13 809E28980 PL 16.13 809E29620 PL 2.8 809E33600 PL 17.10 830E17490 PL 20.11 830E81670 PL 17.6 891E49060 PL 16.1 891E49510 PL 16.1 891E49520 PL 16.1 891E65180 PL 20.1 891E65210 PL 20.1 891E75951 PL 10.1 892E13310 PL 2.2 892E28491 PL 16.1 892E41110 PL 2.1 892E74500 PL 16.2 892E78280 PL 10.1 892E78290 PL 10.1 908W01200 PL 9.2 917W00723 PL 9.2 962K05900 PL 18.4 962K05910 PL 18.4 962K07440 PL 17.9 962K08641 PL 13.1 962K08820 PL 9.2 962K09800 PL 9.3 962K10120 PL 17.13 962K10130 PL 17.13 Table 1 Part Number Index Part Number Part List
6/026-1 DC1632/2240 General Procedures and Information Prelaunch Training/Review 6 General Procedures & Information DiagnosticsEntering Diagnostic Mode using the PWS ...................................................................... 6-3 UI Diagnostic Mode ......................................................................................................... 6-4 DC Quick (CODE Number LIST)..................................................................................... 6-5 dC100 Service Entry ....................................................................................................... 6-6 dC118 Jam Counter ........................................................................................................ 6-7 dC120 Fail Counter ......................................................................................................... 6-7 dC122 Shutdown History ................................................................................................ 6-8 dC129 System Registration Setup .................................................................................. 6-8 dC131 NVM Read/Write.................................................................................................. 6-9 dC131 NVM Tables ......................................................................................................... 6-10 dC132 Serial Number/Billing Meter Synchronization ...................................................... 6-67 dC135 HFSI Counters ..................................................................................................... 6-67 dC140 Analog Monitor .................................................................................................... 6-68 dC188 Exiting from Service Mode................................................................................... 6-68 dC301 NVM Initialization ................................................................................................. 6-69 dC305 UI Component Check .......................................................................................... 6-70 dC330 Component Control ............................................................................................. 6-70 dC351 NVM Background Processing.............................................................................. 6-77 dC355 Hard Disk Diagnostic Program ............................................................................ 6-78 dC371 Configuration Page .............................................................................................. 6-78 dC612 Color Test Pattern Print ....................................................................................... 6-79 dC685 Color Registration ................................................................................................ 6-83 dC921 TC/ATC Sensor Setup ......................................................................................... 6-83 dC922 TRC Control......................................................................................................... 6-84 dC924 TRC Adjust ......................................................................................................... 6-84 dC929 Max Setup ........................................................................................................... 6-85 dC934 ADC/AGC Setup .................................................................................................. 6-85 dC945 IIT Calibration ...................................................................................................... 6-86 dC956 Belt Edge Learn Mode ........................................................................................ 6-86 General ProceduresGP 1 Network Printing Simulation ................................................................................... 6-87 GP 4 Intermittent Problem RAP ...................................................................................... 6-87 GP 10 Replacing Billing PWBs ....................................................................................... 6-88 GP 12 Printing Reports .................................................................................................. 6-89 General InformationSpace Requirements....................................................................................................... 6-91 Paper Specifications ....................................................................................................... 6-92 Product Specs. ................................................................................................................ 6 -92 Power Requirements....................................................................................................... 6-93 Environmental Data and Requirements .......................................................................... 6-93 Tools and SuppliesCommon Tools ................................................................................................................ 6-9 5 Product Tools and Test Patterns..................................................................................... 6-95 Cleaning Materials .......................................................................................................... 6-9 6 Machine Consumables.................................................................................................... 6-96 Glossary of Terms ........................................................................................................... 6-9 7
6/02 6-2DC1632/2240 Prelaunch Training/Review General Procedures and Information
6/02 6-3 DC1632/2240 Entering Diagnostic Mode using the PWS General Procedures and Information Prelaunch Training/Review Entering Diagnostic Mode using the PWSProcedureThe following procedure describe how to enter the Diagnostics Mode with the PWS. 1. Inform the customer that the machine will be undergoing service and will not be available. (Copy jobs and local print jobs will be stopped). 2. Disconnect the machine from the customer network. 3. Connect the Portable Work Station (PWS) to the machine (Figure 1). Figure 1 Connecting the PWS 4. Switch on the PWS. 5. Make sure the machine is not copying or printing. The machine UI should display Ready to Copy when there are no pending jobs. 6. At the PWS, enter the GSNLock Password and select OK. 7. From the Start menu in the lower left corner, select Programs\Xerox Applications\DC 1632 PWS Tools.NOTE: The PWS cannot connect to the machine if it is in Power Save mode. Ensure that the machine indicates Ready to Copy before launching the PWS Tools. 8. The Diagnostics Tool screen will display. a. Select Use Local DB from the Diagnostics Tool screen. The PWS Diagnostic Service Entry Window displays. b. While the machine is connected to the PWS, the machine UI will display the mes- sage, Connecting to the Machine. 9. When the tool starts obtaining machine data, that data is displayed on the Service Entry Screen. When the system has obtained the machine data, it displays Complete at the upper left corner of the Service Entry Screen. The data listed in Table 1 will be displayed. 10. If communication is lost between the PWS and the machine, click Reconnect from the main file menu. 11. To exit the Diagnostic Mode: a. Select the Service Exit Tab. b. Click on the appropriate close-out buttons: ïComplete Closeout ïTemporary Closeout c. After the PWS has disconnected from the machine, select Exit PWS to close the tool. 2Loosen screw and rotate plate 1Remove cover and con- nect PWS power cord 3Connect serial cable Table 1 Machine Data displayed at Service Entry Heading Contents Description Machine Data Product Code Displays a code allocated to each machine to identify the machine. Serial Number Displays a 6-digit number (0- 9) allocated to each machine type to identify the machine. Total Copies Displays the total number of copies/prints Copies Since Last Call Displays the total number of copies/prints since the last CSE visit (complete closeout). Software Version Displays current IOT S/W Ver- sion Non-Zero Jams ID, Description, Occurrences Displays the Jams that have occurred since the last com- plete closeout. HFSI Requiring Replacement ID, Description, Threshold, Count.Displays the component(s) (HFSI) that has exceeded the life Threshold). Faults in Progress (Current Faults)ID, Description, Primary Displays current (active) faults in the machine.
6/02 6-4DC1632/2240 UI Diagnostic Mode Prelaunch Training/Review General Procedures and Information UI Diagnostic ModeDiagnostic routines are mainly instructed/executed through the PWS. The UI Diagnostic mode tis provided for simple tasks that do not require connection with the PWS. ProcedureAccess the UI Diagnostic mode by following the procedures below. Entering the UI Diagnostic mode 1. At the Control Panel, press and hold the 0 key for 5 seconds, then press the Start button while still pressing the 0 key. The CE Mode - Password Entry screen will appear. 2. Enter the Access Number (6789) and press Confirm. The colors on the display will be reversed to indicate that the mode has changed to the UI Diagnostic mode. Accessing Diagnostic routines 1. Press the Access button on the Control Panel 2. Press the System Settings button on the display 3. Press the Common Settings button on the display 4. Press the Diagnostics button on the display 5. The following dC routines can be accessed from the UI screen a. DC301 NVM Initialization - Select the subsystem to be initialized and press the Start button on the display. Refer to dC301 for details. b. DC355 Hard Disk Initialization - Only Partition A can be initialized. For full initialization, refer to ADJ 9.8. c. DC131 NVM Read/Write - follow the instructions on the screen. If one or more NVM locations is changed, the machine will reboot upon exit. Refer to dC131 for details. Printing Service Reports 1. To access Service reports, follow the Entering the UI Diagnostic mode procedure. 2. After entering the Access Number, press the Machine Status button on the Control Panel. 3. Select the Billing Meter/Print Reports tab on the display. 4. Press the Print Reports/List button. 5. Press the CE button 6. The following reports can be printed. a. Debug Log b. HFSI Report c. Jam Report d. Shutdown Report e. Fail Report Exiting UI Diagnostic mode CAUTION Ensure that the machine is not inadvertently left in UI Diagnostic Mode. There are three ways to exit from the UI Diagnostic mode. ï Switch the power off and on. ï perform the following: ñ Press Close to exit any of the service screens that were opened. ñ When the System Settings screen is displayed, press Exit ñ When the reversed-color Copy Mode screen is displayed, press the Start button while the 0 key is pressed. ï If the Restart button is displayed in the screen, pressing the button will restart the opera- tion and exit from the mode.
6/02 6-5 DC1632/2240 DC Quick General Procedures and Information Prelaunch Training/Review DC Quick (CODE Number LIST)Once in the Service Mode, dC Routines can be selected by dC Number or by selecting the appropriate tabs starting at the Service Entry Screen.Procedure1. Enter the Diagnostic Mode. Refer to Entering Diagnostic Mode using the PWS. 2. Using the DC Quick pull-down menu (upper-right side of Diagnostics Service Entry Screen), select the desired dC routine. Table 1 is a complete list of dC Routines that are available from the DC Quick pull-down menu. Table 1 dC Routines dC Number Name Description 100 Service Entry Screen 1. Displays the Service Routine Tabs. 2. Lists Active Faults 3. Lists the item names of the HFSIs that exceeded life expectancy. 4. Lists the jams that have occurred since the last Call Closeout. 5. Displays IOT S/W Version. 118 Jam Counter Displays the following: Number of jam events since the last Complete Closeout (performed in Service Exit) to the current Number of jams. 120 Fail Counters Displays the following: Number of Fault events after the last Complete Closeout (performed in Service Exit) to the current copy count. 122 Shut-down History 1. Displays the history in three catego- ries: Document Jam, Paper Jam and Other Fault. 2. Displays the most recent 40 Faults (without categorizing) 129 Automatic Setting: Adjust Sys- tem RegistrationThe IOT lead registration and side regis- tration are matched. 131 NVM access: Read/Write NVMYou can reference or set/change the NVM data. 132 Set Machine Serial Number. Read Billing Meter InformationIf you have replaced the PWB that has a Machine Serial Number, check the PWB and set the Machine Serial Number. Reads Billing Meter Information for the fol- lowing: ï MCU PWB ïESS PWB ï ESS NVM PWB 135 Service Data HFSI CounterDisplays the regular part replacement life expectancy (threshold) and current value (usage). You can change the replacement life expectancy to a preset value in the PWS database and reset the current value. 140 Component Check: Analog MonitorMonitor the analog values of the sensors (A/D conversion) while operating the com- ponents (e.g., C.C). You can temporarily change the output value. 188 Service Mode Exit Screen Displays the requirements for exit from the Service Mode. 301 NVM access: NVM initializa- tionInitiates NVM Data initialization 305 System Test: Component Operation Check UI Compo- nent CheckChecks the UI Screen and Component Panel Button operation. 330 Component Check: Compo- nent ControlDisplays the instructions and results of the Input Component Check and Output Com- ponent Check 1. You can monitor each Input Compo- nent or check the operation of each Output Component. 2. You can simultaneously check multi- ple Input Components and Output Components up to 11 total. 351 NVM Background Processing 1. Saves and restores values of all NVM in PWS dC131 database. NOTE: Background Read must com- plete prior to saving. 2. Start and Stop background NVM Read. 3. Saves/restores machine settings. Saves NVM values listed: 4. Resets all HFSI. 355 HDD Diagnostics Perform maintenance on HDD. 361 NVM access: Save/Restore NVMSaves the machine NVM data in the PWS. Restores the machine NVM data (stored in the PWS) back to the machine. Table 1 dC Routines dC Number Name Description
6/02 6-6DC1632/2240 DC Quick, dC100 Prelaunch Training/Review General Procedures and Information dC100 Service EntryWhen entering Diagnostics, this routine allows you to view faults in progress, Non-Zero Jams and HFSI items requiring replacement. Service entry allows you to view product information, such as: ï Product Code ï Machine Serial Number ï Total Copies ï Copies since Last Call ï IOT Software VersionProcedure1. Enter the Diagnostic Mode. Refer to Entering Diagnostic Mode using the PWS. 2. Check the HFSI Requiring Replacement. 3. Check the Non-Zero Jams. Jams that have occurred since the last service exit with the Complete Closeout option selected. Check for any Jams that have a high number of occurrences. 4. Check the Faults In Progress. If any faults in progress are displayed, troubleshoot accordingly. 5. Select the Refresh button to have the PWS request and receive the latest information on Total Copies, Copies Since Last Call, Non-Zero Jams or HFSI Requiring Replacement. 371 Configuration Page Allows viewing of current software version and Market Place setting, Machine Con- figuration, Output Device(s), Accessories, Tray 1 Paper Size setting, Feature Con- fig., and Input Device. These settings can be changed to align with the machine configuration. 612 Color Test Pattern Print 1. Outputs a test pattern to identify a copy quality problem. 2. Generates a test pattern from the Pattern Generator in the machine. 685 Regicon Color Registration/Skew setup 921 ATC Calibration Enter ATC Sensor Calibration code into NVM. 922 TRC Control/Toner Density AdjustmentMeasure the grayscale patch by the ADC sensor. Make the LUT for IOT TRC cor- rection. 924 TRC Adjustment Manually fine adjust each color (low/mid/ high density) in PG. 934 ADC/AGC Setup Execute automatic adjustment of the ADC Sensor Gain. 945 IIT calibration 1. Calculate and set the white reference compensation coefficient. 2. Correct the IIT sensitivity variation. 956 Belt Edge Learn Set up the Belt Edge Sensor.Table 1 dC Routines dC Number Name Description