Xerox 1632 2240 3535 Color Carrera Manual
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![Page 198
6/02
2-168DC1632/2240
9-924, 9-925
Prelaunch Training/Review Status Indicator RAPs
9-924 Waste Toner Cartridge FullThe Waste Toner Cartridge is full.Initial ActionsReplace the Waste Toner Cartridge. Check the Full Toner Sensor for contaminants.ProcedureEnter dC330 [009-150]. Actuate and de-actuate the Full Toner Sensor (PL 4.1) The display
changes state.
YN
Go to the OF 99-2 Transmissive Sensor RAP.
Replace the MCU PWB. (PL 13.1)
Figure 1 Full Toner Sensor
9-925 Waste Toner Cartridge Not SetThe Waste...](http://img.usermanuals.tech/thumb/82/49005/w64_xerox-1632-2240-3535-color-carrera-service-manual-197.png "Page 198
6/02
2-168DC1632/2240
9-924, 9-925
Prelaunch Training/Review Status Indicator RAPs
9-924 Waste Toner Cartridge FullThe Waste Toner Cartridge is full.Initial ActionsReplace the Waste Toner Cartridge. Check the Full Toner Sensor for contaminants.ProcedureEnter dC330 [009-150]. Actuate and de-actuate the Full Toner Sensor (PL 4.1) The display
changes state.
YN
Go to the OF 99-2 Transmissive Sensor RAP.
Replace the MCU PWB. (PL 13.1)
Figure 1 Full Toner Sensor
9-925 Waste Toner Cartridge Not SetThe Waste...")
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6/02
2-173 DC1632/2240
10-105
Status Indicator RAPs Prelaunch Training/Review
10-105 Face Up Exit Sensor On The Face Up Exit Sensor did not energize.Initial Actionsï Check condition and specification of the paper supply.
ï Check for obstructions in the paper feed path.
ï Clean the Exit Roll and check for wear.
ï Check the drive transmissions for damage or wear.ProcedureEnter dC330 [010-103] and press Start. Block and unblock the Face Up Exit Sensor (PL 11.2).
The display changes state.
YN
Go to OF 99-2...](http://img.usermanuals.tech/thumb/82/49005/w64_xerox-1632-2240-3535-color-carrera-service-manual-202.png "Page 203
6/02
2-173 DC1632/2240
10-105
Status Indicator RAPs Prelaunch Training/Review
10-105 Face Up Exit Sensor On The Face Up Exit Sensor did not energize.Initial Actionsï Check condition and specification of the paper supply.
ï Check for obstructions in the paper feed path.
ï Clean the Exit Roll and check for wear.
ï Check the drive transmissions for damage or wear.ProcedureEnter dC330 [010-103] and press Start. Block and unblock the Face Up Exit Sensor (PL 11.2).
The display changes state.
YN
Go to OF 99-2...")
![Page 205
6/02
2-175 DC1632/2240
10-106, 10-110Status Indicator RAPs Prelaunch Training/Review
10-106 Face Up Exit Sensor OffThe Face Up Exit Sensor did not de-energize. Initial Actionsï Check condition and specification of the paper supply.
ï Check for obstructions in the paper feed path.
ï Clean the Fuser Exit Roll and check for wear.
ï Check the drive transmissions for damage or wear.ProcedureEnter dC330 [010-103] and press Start. Block and unblock the Face Up Exit Sensor (PL 11.2).
The display changes...](http://img.usermanuals.tech/thumb/82/49005/w64_xerox-1632-2240-3535-color-carrera-service-manual-204.png "Page 205
6/02
2-175 DC1632/2240
10-106, 10-110Status Indicator RAPs Prelaunch Training/Review
10-106 Face Up Exit Sensor OffThe Face Up Exit Sensor did not de-energize. Initial Actionsï Check condition and specification of the paper supply.
ï Check for obstructions in the paper feed path.
ï Clean the Fuser Exit Roll and check for wear.
ï Check the drive transmissions for damage or wear.ProcedureEnter dC330 [010-103] and press Start. Block and unblock the Face Up Exit Sensor (PL 11.2).
The display changes...")
6/02 2-171 DC1632/2240 9-930, 9-931 Status Indicator RAPs Prelaunch Training/Review 9-930 Black Drum Cartridge Not DetectedThe machine logic detected that Black Drum Cartridge is not installed. Initial Actionsï Ensure Black Drum Cartridge is installed correctly. ï Switch the power off, then on.ProcedureSwap Black Drum Cartridge with Drum (Y), (C) or (M). The problem is corrected. YN Check that P/J-405 on the MCU PWB and P/J-622 are connected and the wires for an open or short. If the check is OK, replace the MCU PWB (PL 13.1). If the problem contin- ues, replace the ESS PWB (PL 13.1). Replace the defective Drum Cartridge (refer to Section 6, Machine Consumables). Figure 1 Drum C Communication 9-931 Cyan Drum Cartridge Not DetectedThe machine logic detected that Cyan Drum Cartridge is not installed. Initial Actionsï Ensure Cyan Drum Cartridge is installed correctly. ï Switch the power off, then on.ProcedureSwap Cyan Drum Cartridge with Drum (Y), (K) or (M). The problem is corrected. YN Check that P/J-405 on the MCU PWB and P/J-622 are connected and the wires for an open or short. If the check is OK, replace the MCU PWB (PL 13.1). If the problem contin- ues, replace the ESS PWB (PL 13.1). Replace the defective Drum Cartridge (refer to Section 6, Machine Consumables). Figure 1 Drum C Communication
6/02 2-172DC1632/2240 9-932, 9-933 Prelaunch Training/Review Status Indicator RAPs 9-932 Magenta Drum Cartridge Not DetectedThe machine logic detected that Magenta Drum Cartridge is not installed. Initial Actionsï Ensure Magenta Drum Cartridge is installed correctly. ï Switch the power off, then on.ProcedureSwap Magenta Drum Cartridge with Drum (Y), (C) or K). The problem is corrected. YN Check that P/J-405 on the MCU PWB and P/J-624 are connected and the wires for an open or short. If the check is OK, replace the MCU PWB (PL 13.1). If the problem contin- ues, replace the ESS PWB (PL 13.1). Replace the defective Drum Cartridge (refer to Section 6, Machine Consumables). Figure 1 Drum M Communication 9-933 Yellow Drum Cartridge Not DetectedThe machine logic detected that the Yellow Drum Cartridge is not installed. Initial Actionsï Ensure Yellow Drum Cartridge is installed correctly. ï Switch the power off, then on.ProcedureSwap Yellow Drum Cartridge with Drum (K), (C) or (M). The problem is corrected. YN Check that P/J-405 on the MCU PWB and P/J-624 are connected and the wires for an open or short. If the check is OK, replace the MCU PWB (PL 13.1). If the problem contin- ues, replace the ESS PWB (PL 13.1). Replace the defective Drum Cartridge (refer to Section 6, Machine Consumables). Figure 1 Drum Y Communication
6/02 2-173 DC1632/2240 10-105 Status Indicator RAPs Prelaunch Training/Review 10-105 Face Up Exit Sensor On The Face Up Exit Sensor did not energize.Initial Actionsï Check condition and specification of the paper supply. ï Check for obstructions in the paper feed path. ï Clean the Exit Roll and check for wear. ï Check the drive transmissions for damage or wear.ProcedureEnter dC330 [010-103] and press Start. Block and unblock the Face Up Exit Sensor (PL 11.2). The display changes state. YN Go to OF 99-2 Transmissive Sensor RAP. Enter dC330 [010-101] and press Start. Actuate and de-actuate the Fuser Exit Switch (PL 2.8). The display changes state. YN Go to OF 99-3 Switch RAP. Enter dC330 [008-046] and press Start. The Duplex Gate Solenoid energizes (PL 11.2).YN Go to the OF 99-4 Solenoid/Clutch RAP. Enter dC330 [008-045] and press Start. The Exit Gate Solenoid energizes (PL 11.2). YN Go to OF 99-4 Solenoid/Clutch RAP. Check the wires and connectors. If the check is OK, replace the MCU PWB (PL 13.1). Figure 1 The Face Up Exit Sensor CD Figure 2 The Exit Gate Solenoid CD Figure 3 The Registration Clutch CD
6/02 2-174DC1632/2240 10-105 Prelaunch Training/Review Status Indicator RAPsFigure 4 The 2ND BTR Retract Motor CD
6/02 2-175 DC1632/2240 10-106, 10-110Status Indicator RAPs Prelaunch Training/Review 10-106 Face Up Exit Sensor OffThe Face Up Exit Sensor did not de-energize. Initial Actionsï Check condition and specification of the paper supply. ï Check for obstructions in the paper feed path. ï Clean the Fuser Exit Roll and check for wear. ï Check the drive transmissions for damage or wear.ProcedureEnter dC330 [010-103] and press Start. Block and unblock the Face Up Exit Sensor (PL 11.2). The display changes state. YN Go to OF 99-2 Transmissive Sensor RAP. Check the wires and connectors. If the check is OK, replace the MCU PWB (PL 13.1). Figure 1 The Face Up Exit Sensor CD 10-110 Fuser Exit Switch On (Face Down/duplex)The Fuser Exit Switch did not energize.Initial Actionsï Check condition and specification of the paper supply. ï Check for obstructions in the paper feed path. ï Clean the Fuser Exit Roll and check for wear. ï Check the drive transmissions for damage or wear.ProcedureCheck the Fuser Stripper Fingers and Fuser Roll for dirt build up, wear or damage. The check is OK. YN Clean or replace the Fuser Assembly (PL 7.1). Enter dC330 [010-101] and press Start. Actuate and de-actuate the Fuser Exit Switch (PL 2.8). The display changes state. YN Go to OF 99-3 Switch RAP. Enter dC330 [008-045] and press Start. The Exit Gate Solenoid energizes (PL 11.2). YN Go to OF 99-4 Solenoid/Clutch RAP] and press Start. Enter dC330 [008-037] and press Start. The Registration Clutch energizes (PL 2.6). YN Go to OF 99-4 Solenoid/Clutch RAP. In sequence enter the following: dC330 [9-051] then dC330 [9-052] and press Start. The 2nd BTR Retract Motor contacts and retracts (PL 2.9). YN Go to RAP 9-342 for a contact failure or go to 9-343 for a retract failure. Check the wires and connectors. If the check is OK, replace the MCU PWB (PL 13.1). Figure 1 Fuser Exit Switch CD
6/02 2-176DC1632/2240 10-110 Prelaunch Training/Review Status Indicator RAPsFigure 2 Exit Gate Solenoid CD Figure 3 Registration Clutch CD Figure 4 2ND BTR Retract Motor
6/02 2-177 DC1632/2240 10-111 Status Indicator RAPs Prelaunch Training/Review 10-111 Fuser Exit Switch Off (Face Down)The Fuser Exit Switch did not de-energize.Initial Actionsï Check condition and specification of the paper supply. ï Check for obstructions in the paper feed path. ï Clean the Fuser Exit Roll and check for wear. ï Check the drive transmissions for damage or wear.ProcedureCheck the Fuser Stripper Fingers and Fuser Roll for dirt build up, wear or damage. The check is OK. YN Clean or replace the Fuser Assembly (PL 7.1). Enter dC330 [010-101] and press Start. Actuate and de-actuate the Fuser Exit Switch (PL 2.8). The display changes state. YN Go to OF 99-3 Switch RAP. Enter dC330 [008-045] and press Start. The Exit Gate Solenoid energizes (PL 11.2). YN Go to OF 99-4 Solenoid/Clutch RAP. The switch and solenoid are operating correctly. If the problem continues, check the wires and connectors. If the check is OK, replace the MCU PWB (PL 13.1). Figure 1 Fuser Exit Switch CD Figure 2 Exit Gate Solenoid CDA A
6/02 2-178DC1632/2240 10-125 Prelaunch Training/Review Status Indicator RAPs 10-125 Duplex Wait Sensor OnThe Duplex Wait Sensor did not energizeInitial Actionsï Check condition and specification of paper in Tray 2. ï Check the paper path for obstructions. ï Check for wear and clean the Duplex Drive Rolls. ï Check the exit transmission gears for breakage and wear.ProcedureEnter dC330 [008-105] and press Start. Block and unblock the Duplex Wait Sensor (PL 12.2). The display changes state. YN Go to OF 99-1Reflective Sensor RAP. Enter dC330 [008-003] and press Start. The Duplex Motor energizes (PL 12.2).YN Go to OF 99-6 Motor RAP. Enter dC330 [008-046] and press Start. The Duplex Gate Solenoid energizes. YN Go to OF 99-4 Solenoid/Clutch RAP. Enter dC330 [008-042] and press Start. The Inverter Forward Clutch Energizes. YN Go to OF 99-4 Solenoid/Clutch RAP. Enter dC330 [008-043] and press Start. The Inverter Reverse Clutch Energizes. YN Go to OF 99-4 Solenoid/Clutch RAP. The circuits are operating correctly, re-check the Drawer connector and the duplex mechanical drives. If the problem continues, check the wires and connectors. If the check is OK, replace the MCU PWB (PL 13.1). Figure 1 Duplex Wait Sensor CD
6/02 2-179 DC1632/2240 10-125 Status Indicator RAPs Prelaunch Training/ReviewFigure 2 Duplex Motor CD Figure 3 Duplex Exit Gate SolenoidFigure 4 Inverter Forward Clutch CD
6/02 2-180DC1632/2240 10-125, 10-348 Prelaunch Training/Review Status Indicator RAPsFigure 5 Inverter Reverse Clutch CD 10-348 Main Heater Over HeatThe Front Thermistor detected an overheat condition.ProcedureNOTE: To clear this fault, re-set the value of dC131 [744-003] to 0. Turn off the power, remove the Fuser Assembly. and allow it to cool down. Measure the resistance between P/J600-4 and P/J600-6 on the Fuser Assembly. The resistance is between 30 and 190 K Ohmís. YN Check the Front Thermistor for an open circuit and poor contact. If the check is OK, replace the Sensor Assembly (PL 7.2). Reinstall the Fuser Assembly, turn the power ON. Enter dC140 [010-100] and press Start. The display value is between 678 and 699. YN Turn the power off. Check for an open or poor connection between P/J404-12 and P/J404- 11on the MCU PWB PL 13.1. If the check is OK, replace the MCU PWB (PL 13.1). There is +3.4VDC measured at P/J404-5 on the MCU PWB. YN Replace the MCU PWB (PL 13.1). Check the wires and connectors. If the check is OK, replace the AC Drive PWB (PL 9.2). Figure 1 Fuser Front and Rear Thermistor CD