Xerox 1632 2240 3535 Color Carrera Manual
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6/02 4-87 DC1632/2240 REP 9.22 Repairs and Adjustments Prelaunch Training/Review 11. Pull out BUR ROLL Housing from Hole below and move it in arrow direction (Figure 8) a. Pull Housing. b. Turn Housing to move it. Figure 8 Pulling Out BUR Roll Housing 12. Remove Transfer Belt (Figure 9)Figure 9 Removing Transfer Belt
6/02 4-88DC1632/2240 REP 9.22 Prelaunch Training/Review Repairs and Adjustments Replacement1. Install Transfer Belt with Reflector at rear (Figure 10). Figure 10 Installing Transfer Belt 2. After installing Transfer Belt, move it to center of IBT Frame (exposed parts of IBT Drive Roll are same at In and Out sides) (Figure 11). Figure 11 Positioning Transfer Belt Reflector
6/02 4-89 DC1632/2240 REP 9.22 Repairs and Adjustments Prelaunch Training/Review 3. If Transfer Belt is skewed or wrinkled, perform following steps: (Figure 12) a. Relax tension of Belt. b. Rotate Gear in arrow direction and move Transfer Belt. Figure 12 Re-positioning Transfer Belt
6/02 4-90DC1632/2240 REP 9.23, REP 9.24 Prelaunch Training/Review Repairs and Adjustments REP 9.23 1st BTR RollParts List on PL 5.4 Removal WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Open Front Cover. 2. Release and move Xerographic Release Lever down. 3. Open Right Side Door. 4. Remove IBT Assembly (REP 9.15). 5. Remove Transfer Belt (REP 9.22). 6. Remove 1st BTR Roll (Figure 1). Figure 1 Removing 1st BTR Roll REP 9.24 2nd BTR RollParts List on PL 2.8 Removal WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Remove 2nd BTR (Figure 1). a. Open Left Cover Assembly. b. Remove Screws (4). c. Remove 2nd BTR with Support Brackets Figure 1 Removing 2nd BTR 1Remove Screw 2Remove Support and 1st BTR Roll NOTE: Front axle is long- est Front Axle Screws (2) Screws (2) Transfer Roll Assembly Support Bracket Support Bracket
6/02 4-91 DC1632/2240 REP 9.26 Repairs and Adjustments Prelaunch Training/Review REP 9.26 ATC SensorParts List on PL 6.2 Removal WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Remove Front Cover (REP 14.7). 2. Remove Drum Cartridges. 3. Remove Waste Cartridge (REP 9.4). 4. Remove Waste Cartridge Cover (REP 9.3). 5. Remove Fuser Front Cover (REP 14.8). 6. Release and move Xerographic Release Lever half way down. 7. Remove Dispenser Assembly Cover (REP 9.6). 8. Remove all Dispenser Assemblies (REP 9.7). NOTE: In next step, do not remove sensor. 9. Remove housing for Waste Cartridge Full Sensor (REP 9.5). NOTE: In next step, it may not be necessary to disconnect harnesses for Plate Assembly (PL 4.2) to remove a developer housing. 10. Remove Plate Assembly (REP 9.8). 11. Remove Developer Housing (REP 9.9). 12. Release Harness from Harness Clips (Figure 1). Figure 1 Removing Harness form Clips13. Remove ATC Sensor (Figure 2). Figure 2 Removing ATC Sensor 2Release Tab and remove wires 3Lift Tab and remove wires 1Carefully notice posi- tion of wires 1Lift Lock and move end away from Tab 2Remove Seal from under Sensor
6/02 4-92DC1632/2240 REP 9.26 Prelaunch Training/Review Repairs and Adjustments ReplacementNOTE: Remove ATC Sensor Setup Data Tag from new sensor. On tag, highlight K, C, M, or Y as required for color of developer housing. Raise Xerographic Release Lever and install Tag in position shown (Figure 3). Figure 3 Installing ATC Sensor Setup Data Tag NOTE: Perform dC921 ATC Sensor Setup (ADJ 9.2). 1Raise Xerographic Release Lever 2Position Tag in correct location Tag with K highlighted Tag with C highlightedTag with M highlightedTag with Y highlighted
6/02 4-93 DC1632/2240 REP 9.27 Repairs and Adjustments Prelaunch Training/Review REP 9.27 Retract ShaftParts List on PL 5.4 ReplacementNOTE: Cam and Flag must be aligned as shown, both on the same side (Figure 1). Figure 1 Cam and Flag Alignment Correct Alignment Incorrect Alignment
6/02 4-94DC1632/2240 REP 9.27 Prelaunch Training/Review Repairs and Adjustments
6/02 4-95 DC1632/2240 REP 10.1, REP 10.2 Repairs and Adjustments Prelaunch Training/Review REP 10.1 FuserParts List on PL 7.1 Removal WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. WARNING Personal injury may result from grasping hot areas of Fuser Module. If a hot Fuser Mod- ule must be removed, grasp Fuser Module by black plastic frame component, shown in figure (Figure 1). CAUTION Damage to work surface may result if a hot Fuser Module is removed and positioned on an unprotected work surface. Place a hot fuser on ten sheets of paper. 1. Open Left Cover Assembly. 2. Remove Fuser Module (Figure 1). a. Loosen Screws (2). (PL 1.1) WARNING If machine was making copies within 30 minutes, Fuser Module is hot. Grasp Fuser Module using Grip Rings. b. Use Grip Rings to pull Fuser Module out. Figure 1 Removing Fuser Module REP 10.2 Fuser FanParts List on PL 8.1 Removal WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. WARNING Personal injury may result from grasping hot areas of Fuser Module. If a hot Fuser Mod- ule must be removed, grasp Fuser Module by black plastic frame component, shown in figure (Figure 1). CAUTION Damage to work surface may result if a hot Fuser Module is removed and positioned on an unprotected work surface. Place a hot fuser on ten sheets of paper. 1. Open Front Cover. 2. Remove Right Cover (REP 14.3). 3. Remove Top Cover (REP 14.1). 4. Remove Rear Cover (REP 14.2). 5. Remove Fuser Cooling Fan (Figure 1). a. Disconnect P/J. b. Remove Screws (2) and lift to remove Fuser Cooling Fan. Figure 1 Removing Fuser Cooling Fan Grip Rings Screws (2) P/J Screws (2)
6/02 4-96DC1632/2240 REP 10.3 Prelaunch Training/Review Repairs and Adjustments REP 10.3 Main/Sub Heater RodParts List on PL 7.2 Removal WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Remove the Fuser Assembly (REP 10.1). 2. Remove the following parts: ï Front Cover (REP 14.7) ï Handle (PL 7.2) ï Rear Cover (PL 7.2) ï Handle (PL 7.2) 3. Disconnect P/Jís (2) at rear of Fuser (Figure 1). Figure 1 Disconnecting Connectors4. Prepare Fuser at front (Figure 2). Figure 2 Preparing Fuser at Front Disconnect P/Jís (2) 2Remove Screw and Heat Rod Support1Disconnect P/Jís (2)