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Xerox 1632 2240 3535 Color Carrera Manual

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    							6/02
2-121 DC1632/2240
8-151
Status Indicator RAPs Prelaunch Training/Review
8-151 Tray 3 Take Away Sensor OnThe Take Away Sensor does not detect paper fed from Tray 3. Initial Actionsï Check condition and specification of paper in Tray 3.
ï Check the paper path and sensor area for obstructions.
ï Check for wear and clean the Tray2 and Tray3 Feeder Roll, Take Away Roll and the
Nudger Roll.ProcedureEnter dC330 [008-102] and press Start. Block and unblock the Take Away Sensor (PL 16.6). 
The display changes state.
YN
Go to OF 99-2 Transmissive Sensor RAP. 
Enter dC330 [008-029. The Take Away Motor 1 energizes.
YN
Go to OF 99-6 Motor Open RAP.
Replace the Tray Module PWB (PL 16.15).
Figure 1 The Take Away SensorFigure 2 The Take Away Motor 1
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    							6/02
2-122DC1632/2240
8-152
Prelaunch Training/Review Status Indicator RAPs
8-152 Tray 4 Take Away Sensor OnThe Take Away Sensor does not detect paper fed from Tray 4. Initial Actionsï Check condition and specification of paper in Tray 4.
ï Check the paper path and sensor area for obstructions.
ï Check for wear and clean the Tray 4 Feeder Roll, Take Away Roll and the Nudger Roll.ProcedureEnter dC330 [008-102] and press Start. Block and unblock the Block and unblock the Take
Away Sensor (PL 16.6).  The display changes state.
YN
Go to OF 99-2 Transmissive Sensor RAP. 
Enter dC330 [008-029] and press Start.   The Take Away Motor 1 PL 16.15 energizes.
YN
Go to OF 99-6 Motor Open RAP.
Enter dC330 [008-047] and press Start. The Take Away Motor 2 (PL 16.15) energizes.
YN
Go to OF 99-6 Motor Open RAP.
Replace the Tray Module PWB (PL 16.15).
Figure 1 The Take Away SensorFigure 2 The Take Away Motor 1
Figure 3 The Take Away Motor 2
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    							6/02
2-123 DC1632/2240
8-164
Status Indicator RAPs Prelaunch Training/Review
8-164 POB SensorThe POB Sensor did not detect paper after the Registration Clutch Energized. Initial Actionsï Check condition and specification of the paper supply.
ï Check for paper on the IBT.
ï Check for obstructions in the paper feed path
ï Clean the POB Sensor.
ï Check the 2nd BTR transmission gears for breakage
ï Clean the Registration Roll and check for damage or ware.ProcedureNOTE:  Cheat the Left Cover Interlock. 
Enter dC330 [009-201] and press Start. Block and unblock the POB Sensor (PL 2.9). The dis-
play changes state.
YN
Go to OF 99-1 Reflective Sensor RAP. 
Enter dC330 [008-037] and press Start. The Registration Clutch energizes (PL 2.6).
YN
Go to OF 99-4 Solenoid/Clutch Open RAP.
In sequence enter the following: dC330 [009-051] then dC330 [009-052] and press Start. The
2BTR contacts and retracts. 
YN
Go to RAP 9-342 for a contact failure or go to 9-343 for a retract failure.
Check the wires and connectors. If the check is OK, replace the ESS PWB (PL 13.1)
Figure 1 POB Sensor CDFigure 2 Registration Clutch CD
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    							6/02
2-124DC1632/2240
8-175
Prelaunch Training/Review Status Indicator RAPs
8-175 Registration Sensor On Jam Tray 5The Registration Sensor does not detect paper fed from the MSI. Initial Actionsï Check condition and specification of the paper supply.
ï Check for obstructions in the paper feed path
ï Clean the MSI Feed Roll and check for ware.
ï Clean the Take Away Roll and check for ware.
ï Check the drive transmissions for damage or ware.ProcedureEnter dC330 [009-104] and press Start. Block and unblock the Registration Sensor (PL 2.6). 
The display changes state.
YN
Go to OF 99-1 Reflective Sensor RAP. 
Enter dC330 [007-003] and press Start. The Tray 5 Feed Solenoid energizes (PL 2.14).
YN
Go to OF 99-4 Solenoid/Clutch Open RAP.
Check the wires and connectors. If the check is OK, replace the ESS PWB (PL 13.1).
Figure 1 The Registration Sensor
Figure 2 The Tray 5 Feed Solenoid
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    							6/02
2-125 DC1632/2240
8-176
Status Indicator RAPs Prelaunch Training/Review
8-176 Registration Sensor On Jam Tray 1-4The Registration Sensor does not detect paper fed from each Tray. Initial Actionsï Check condition and specification of the paper supply.
ï Check for obstructions in the paper feed path
ï Clean the Take Away Roll and check for ware.
ï Check the drive transmissions for damage or ware.ProcedureEnter dC330 [008-104] and press Start.  Block and unblock the Registration Sensor.  The dis-
play changes state.
YN
Go to OF 99-1 Reflective Sensor RAP. 
Enter dC330 [008-038] and press Start. The Take Away Clutch energizes (PL 1.2).
YN
Go to OF 99-4 Solenoid/Clutch Open RAP.
Check the wires and connectors. If the check is OK, replace the ESS PWB (PL 13.1).
Figure 1 The Registration Sensor
Figure 2 The Take Away Clutch
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    							6/02
2-126DC1632/2240
8-180
Prelaunch Training/Review Status Indicator RAPs
8-180 Registration Sensor On DuplexThe Registration Sensor does not detect paper after a duplex feed. Initial Actionsï Check condition and specification of the paper supply.
ï Check for obstructions in the paper feed path.
ï Clean the Exit Roll, Transport Roll, Wait Roll and check for ware.
ï Check the drive transmissions for damage or ware.ProcedureEnter dC330 [008-104] and press Start.  Block and unblock the Registration Sensor (PL 2.6). 
The display changes state.
YN
Go to OF 99-1 Reflective Sensor RAP. 
Enter dC330 [008-112] and press Start. The Duplex Motor energizes (PL 12.2).
YN
Go to OF 99-6 Motor Open RAP. 
Enter dC330 [008-043] and press Start. The Inverter Reverse Clutch energizes (PL 11.2). 
YN
Go to OF 99-4 Solenoid/Clutch Open RAP. Enter dC330 [008-046] and press Start. The Duplex Gate Solenoid energizes (PL 11.2).
YN
Go to OF 99-4 Solenoid/Clutch Open RAP. 
Check the wires and connectors. If the check is OK, replace the Duplex PWB (PL 12.2).
Figure 1 The Registration Sensor
Figure 2 The Duplex MotorA
A
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    							6/02
2-127 DC1632/2240
8-180, 8-181
Status Indicator RAPs Prelaunch Training/ReviewFigure 3 The Inverter Reverse Clutch
Figure 4 The Duplex Gate Solenoid
8-181 Registration Sensor On Wait SensorThe Registration Sensor does not detect paper after the Duplex Wait Sensor was energized. Initial Actionsï Check condition and specification of the paper supply.
ï Check for obstructions in the paper feed path.
ï Clean the Take Away Roll and check for ware.
ï Check the drive transmissions for damage or ware.ProcedureEnter dC330 [008-104] and press Start.  Block and unblock the Registration Sensor (PL 2.6). 
The display changes state.
YN
Go to OF 99-1 Reflective Sensor RAP. 
Enter dC330 [009-105] and press Start. Block and unblock the Duplex Wait Sensor (PL 12.2). 
The display changes state.
YN
Go to OF 99-2 Transmissive Sensor RAP. 
Enter dC330 [008-112] and press Start. The Duplex Motor energizes (PL 12.2). 
YN
Go to the Motor Does Not Energize Failure RAP. 
Check the wires and connectors. If the check is OK, replace the Duplex PWB(PL 12.2).
Figure 1 The Registration Sensor
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2-128DC1632/2240
8-181 
Prelaunch Training/Review Status Indicator RAPsFigure 2 The Duplex Wait Sensor
Figure 3 The Duplex Motor
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2-129 DC1632/2240
8-184
Status Indicator RAPs Prelaunch Training/Review
8-184 Registration Sensor OffThe Fuser Exit Switch did not detect paper after the Registration Clutch was energized. Initial Actionsï Check condition and specification of the paper supply.
ï Check for obstructions in the paper feed path.
ï Check the Fuser Belt and the Heat Roll for damage or ware.
ï Clean the Registration Roll and check for ware or damage.
ï Check the drive transmissions for damage or ware.ProcedureEnter dC330 [010-101] and press Start. Actuate and de-actuate the Fuser Exit Switch PL 2.8.  
The display changes state.
YN
Go to the of 99-3 Switch RAP. 
Enter dC330 [008-037] and press Start. The Registration Clutch energizes (PL 2.6).
YN
Go to OF 99-4 Solenoid/Clutch Open RAP. 
In sequence enter the following: dC330 [009-051] then dC330 [009-052] and press Start. The
2nd BTR Retract Motor energizes (PL 2.9).
YN
Go to RAP 9-342 for a contact failure or go to 9-343 for a retract failure. 
Check the wires and connectors. If the check is OK, replace the Duplex PWB (PL 12.2).
Figure 1 Fuser Exit Switch CD
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    							6/02
2-130DC1632/2240
8-620
Prelaunch Training/Review Status Indicator RAPs
8-620 Regicon Temp SensorEnvironment Sensor not in range.ProcedureNOTE: Machine operation continues. Status Code not displayed on UI. Status Code logged in
History.
Turn the power off. Disconnect the Environment Sensor (PL 1.3). 
Measure the resistance between the following:
ï I/F PWB P/J536-B4 and P/J255-1
ï I/F PWB P/J536-B2 and P/J255-3ï I/F PWB P/J536-B1 and P/J255-4
The Resistance is 1 ohm or less.
YN
Check the wires and connectors. If the check is OK, replace the replace MCU PWB (PL
13.1).
Measure resistance between P/J255-3 and P/J255-4 on Environment Sensor. 6k ohms to 20k
ohms is measured.
YN
Replace Environment Sensor (PL 1.3). 
Replace MCU PWB (PL 13.1). If problem continues, replace ESS PWB (PL 13.1). 
Figure 1 The Environmental Sensor
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