Xerox 1632 2240 3535 Color Carrera Manual
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![Page 228
6/02
2-198DC1632/2240
12-104
Prelaunch Training/Review Status Indicator RAPs
12-104 H Transport Exit Sensor OnThe H Transport Exit Sensor did not detect paper within the specific time after the H Transport
Entrance Sensor has detected the paper. (The specified time differs depending on the paper
size.)ProcedureEnter dC330 [012-104] and press Start. Actuate and deactuate the H Transport Exit Sensor.
The display changes.
YN
Repair the sensor as required (PL 17.4) for mechanical problems. If the sensor...](http://img.usermanuals.tech/thumb/82/49005/w64_xerox-1632-2240-3535-color-carrera-service-manual-227.png "Page 228
6/02
2-198DC1632/2240
12-104
Prelaunch Training/Review Status Indicator RAPs
12-104 H Transport Exit Sensor OnThe H Transport Exit Sensor did not detect paper within the specific time after the H Transport
Entrance Sensor has detected the paper. (The specified time differs depending on the paper
size.)ProcedureEnter dC330 [012-104] and press Start. Actuate and deactuate the H Transport Exit Sensor.
The display changes.
YN
Repair the sensor as required (PL 17.4) for mechanical problems. If the sensor...")
![Page 229
6/02
2-199 DC1632/2240
12-106
Status Indicator RAPs Prelaunch Training/Review
12-106 H Transport Exit Sensor OffPaper did not deactuate the H Transport Exit Sensor.ProcedureEnter dC330 [012-217] and press Start. Actuate and deactuate the Decurler Cam Home Sen-
sor. The display changes.
YN
Check the circuit of the Decurler Cam Home Sensor (Figure 2).
Enter dC330 [012-070] and press Start. The Decurler Cam Clutch energizes.
YN
Check the circuit of the Decurler Cam Clutch (Figure 3).
Check the...](http://img.usermanuals.tech/thumb/82/49005/w64_xerox-1632-2240-3535-color-carrera-service-manual-228.png "Page 229
6/02
2-199 DC1632/2240
12-106
Status Indicator RAPs Prelaunch Training/Review
12-106 H Transport Exit Sensor OffPaper did not deactuate the H Transport Exit Sensor.ProcedureEnter dC330 [012-217] and press Start. Actuate and deactuate the Decurler Cam Home Sen-
sor. The display changes.
YN
Check the circuit of the Decurler Cam Home Sensor (Figure 2).
Enter dC330 [012-070] and press Start. The Decurler Cam Clutch energizes.
YN
Check the circuit of the Decurler Cam Clutch (Figure 3).
Check the...")
![Page 230
6/02
2-200DC1632/2240
12-120
Prelaunch Training/Review Status Indicator RAPs
12-120 Compiler Entrance Sensor OnThe Compiler Entrance Sensor did not detect paper.ProcedureEnter dC330 [012-101] and press Start. Actuate and deactuate the Complier Entrance Sen-
sor. The display changes.
YN
Check the circuit of the Complier Entrance Sensor (Figure 2).
Check the following:
ï Complier Entrance Sensor Actuator for breakage and bending
ï Paper path failure for burr and foreign substance.
ï Decurler Roll/pinch...](http://img.usermanuals.tech/thumb/82/49005/w64_xerox-1632-2240-3535-color-carrera-service-manual-229.png "Page 230
6/02
2-200DC1632/2240
12-120
Prelaunch Training/Review Status Indicator RAPs
12-120 Compiler Entrance Sensor OnThe Compiler Entrance Sensor did not detect paper.ProcedureEnter dC330 [012-101] and press Start. Actuate and deactuate the Complier Entrance Sen-
sor. The display changes.
YN
Check the circuit of the Complier Entrance Sensor (Figure 2).
Check the following:
ï Complier Entrance Sensor Actuator for breakage and bending
ï Paper path failure for burr and foreign substance.
ï Decurler Roll/pinch...")
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6/02
2-202DC1632/2240
12-170
Prelaunch Training/Review Status Indicator RAPs
12-170 Set EjectThe Compiler Paper Sensor did not deactuate after the Eject Motor energized.ProcedureEnter dC330 [012-102] and press Start. Actuate and deactuate the Compiler Paper Sensor.
The display changes.
YN
Repair the sensor as required (PL 17.10) for mechanical problems. If the sensor is
mechanically good, check the circuit of the Compiler Paper Sensor (Figure 2).
Check the following:
ï Eject Roll for contamination,...](http://img.usermanuals.tech/thumb/82/49005/w64_xerox-1632-2240-3535-color-carrera-service-manual-231.png "Page 232
6/02
2-202DC1632/2240
12-170
Prelaunch Training/Review Status Indicator RAPs
12-170 Set EjectThe Compiler Paper Sensor did not deactuate after the Eject Motor energized.ProcedureEnter dC330 [012-102] and press Start. Actuate and deactuate the Compiler Paper Sensor.
The display changes.
YN
Repair the sensor as required (PL 17.10) for mechanical problems. If the sensor is
mechanically good, check the circuit of the Compiler Paper Sensor (Figure 2).
Check the following:
ï Eject Roll for contamination,...")
![Page 235
6/02
2-205 DC1632/2240
12-244
Status Indicator RAPs Prelaunch Training/Review
12-244 Staple Home SensorThe Staple Head Home Sensor never turn on within 200ms after the STAPLER MOTOR
started to revolve backward (open).ProcedureEnter dC330 [012-207] and press Start. Turn the Staple Head Home Sensor on/off using
paper. The display changes.
YN
+5 VDC is measured between the Stapler Assembly p/j (+) and Finisher PWB Chas-
sis (-).
YN
+5 VDC is measured between the Finisher PWB p/j (+) and Finisher PWB Chas-...](http://img.usermanuals.tech/thumb/82/49005/w64_xerox-1632-2240-3535-color-carrera-service-manual-234.png "Page 235
6/02
2-205 DC1632/2240
12-244
Status Indicator RAPs Prelaunch Training/Review
12-244 Staple Home SensorThe Staple Head Home Sensor never turn on within 200ms after the STAPLER MOTOR
started to revolve backward (open).ProcedureEnter dC330 [012-207] and press Start. Turn the Staple Head Home Sensor on/off using
paper. The display changes.
YN
+5 VDC is measured between the Stapler Assembly p/j (+) and Finisher PWB Chas-
sis (-).
YN
+5 VDC is measured between the Finisher PWB p/j (+) and Finisher PWB Chas-...")
6/02 2-201 DC1632/2240 12-122 Status Indicator RAPs Prelaunch Training/Review 12-122 Compiler Entrance Sensor OffPaper does not deactuate the Compiler Entrance Sensor.ProcedureMake a copy and observe paper in the Compiler Tray. The copy enters the Compiler Tray. YN There is a drives problem. Check the following: ï The paper path failure for burr and foreign substance. ï The Drive Transmission Gear from the Finisher Drive Motor for wear and breakage ï The Decurler Roll/pinch Roll for a drive failure ï The Compiler Entrance Roll for a drive failure Repair the sensor as required (PL 17.4) for mechanical problems. If the sensor is mechani- cally good, replace the Compiler Entrance Sensor. Figure 1 Component Location Compiler Entrance Sensor Home Sensor Decur ler Clutc h
6/02 2-202DC1632/2240 12-170 Prelaunch Training/Review Status Indicator RAPs 12-170 Set EjectThe Compiler Paper Sensor did not deactuate after the Eject Motor energized.ProcedureEnter dC330 [012-102] and press Start. Actuate and deactuate the Compiler Paper Sensor. The display changes. YN Repair the sensor as required (PL 17.10) for mechanical problems. If the sensor is mechanically good, check the circuit of the Compiler Paper Sensor (Figure 2). Check the following: ï Eject Roll for contamination, wear and a drive failure ï Drive Transmission Gear from the Eject Motor for wear and breakage ï Eject Clamp for an up and down movement failure ï Stacker Tray for foreign substance Figure 1 Component Location Figure 2 Compiler Paper Sensor CDFigure 3 Finisher PWB Compiler Paper Sensor
6/02 2-203 DC1632/2240 12-241 Status Indicator RAPs Prelaunch Training/Review 12-241 Staple Move Sensor Onï The Staple Move Sensor did not turn on within 2sec after the system has started to move to the Staple Position and the Staple Move Sensor has turned off. ï The Staple Move Sensor did not turn on after the move to the Staple Position has com- pleted.ProcedureThe Staple Head move smoothly without any load. YN Remove the cause of Staple Head not moving, such as rail breakage, drag, and gnawed gear. Cheat the Front Cover Interlock Switch. Enter dC330 [012-224] and press Start. Actuate the Staple Move Sensor with paper. The display changes. YN Repair the Staple Move Sensor using the Generic Transmissive Sensor RAP. Enter dC330 [012-081] (front direction) or [12-083] (rear direction) and press Start. The Sta- ple Move Motor energized. YN +24 VDC is measured between the Finisher PWB p/j (+) and Finisher PWB Chassis (-). YN Replace the Finisher PWB (PL 17.13). Check the wire between the Finisher PWB p/j and the Stapler Move Motor p/j for an open circuit or poor contact. If no problems are found, replace the Stapler Assembly (PL 17.9). If the problem continues, replace the Finisher PWB (PL 17.13). Replace the Finisher PWB (PL 17.13). Figure 1 Component LocationFigure 2 Stapler Move Sensor CD Figure 3 Finisher PWB Staple Move Sensor Staple Front Corner Sensor
6/02 2-204DC1632/2240 12-242 Prelaunch Training/Review Status Indicator RAPs 12-242 Staple Move Sensor Offï The Staple Move Sensor did not turn off within 500ms after the move to the Staple Posi- tion has started. ï The Staple Move Sensor turned off after Staple Position has been fixed. ï The Staple Move Sensor did not turn off within 500ms after it has turned on when paper passed through the 1st position of the DUAL STAPLE at moving to the Rear Staple Posi- tion.ProcedureOpen the Finisher Front Cover. Turn the Stapler Assembly manually. YN Remove the cause of Staple Head not moving, such as rail breakage, drag, and gnawed gear. Cheat the Front Cover Interlock Switch. Enter dC330 [12-224] and press Start. Actuate the Staple Move Sensor with paper. The dis- play changes. YN Repair the Staple Move Sensor using the Generic Transmissive Sensor RAP. Enter dC330 [012-081] (front direction) or [12-083] (rear direction )and press Start. The Sta- ple Move Motor energized. YN +24 VDC is measured between the Finisher PWB p/j (+) and Finisher PWB Chassis (-). YN Replace the Finisher PWB (PL 17.13) Check the wire between the Finisher PWB p/j and the Stapler Move Motor p/j for an open circuit or poor contact. If no problems are found, replace the Stapler Move Motor (PL 17.9). If the problem continues, replace the Finisher PWB (PL 17.13) Replace the Finisher PWB (PL 17.13) Figure 1 Component LocationFigure 2 Stapler Move Sensor CD Figure 3 Finisher PWB Staple Move Sensor Staple Front Corner Sensor
6/02 2-205 DC1632/2240 12-244 Status Indicator RAPs Prelaunch Training/Review 12-244 Staple Home SensorThe Staple Head Home Sensor never turn on within 200ms after the STAPLER MOTOR started to revolve backward (open).ProcedureEnter dC330 [012-207] and press Start. Turn the Staple Head Home Sensor on/off using paper. The display changes. YN +5 VDC is measured between the Stapler Assembly p/j (+) and Finisher PWB Chas- sis (-). YN +5 VDC is measured between the Finisher PWB p/j (+) and Finisher PWB Chas- sis (-). YN Replace the Finisher PWB (PL 17.13). Check the wire between the Finisher PWB p/j and the Stapler Assembly p/j for an open circuit or poor contact. Turn the Staple Motor Gear manually in order not to interrupt the SENSOR. +5 VDC is measured between the Finisher PWB p/j (+) and Finisher PWB Chassis (-). YN Switch off the power. Pull out the on the Finisher PWB. Turn on the power. +5 VDC is measured between the Finisher PWB p/j (+) and Finisher PWB Chassis (-). YN Replace the Finisher PWB (PL 17.13). Check the circuit between the p/j and the Stapler Assembly p/j for short circuit. Block the sensor. 0 VDC is measured between the Finisher PWB p/j (+) and Finisher PWB Chassis (-). YN 0 VDC is measured between the Stapler Assembly p/j (+) and Finisher PWB Chassis (-). YN Replace the Stapler Assembly (PL 17.9). Check the wire between the Stapler Assembly p/j and the Finisher PWB p/j for an open circuit or poor contact. Replace the Finisher PWB (PL 17.13). Enter dC330 [012-020] (CLOSE). The STAPLE MOTOR energizes. YN With [12-020] running +24 VDC is measured between the Finisher PWB p/j (+) and Finisher PWB Chassis (-). YN Replace the Finisher PWB (PL 17.13).Check conductivity of the following: ï Between the Finisher PWB p/j ~ Stapler Assembly p/j ï Between the Finisher PWB p/j ~ Stapler Assembly p/j ï Between the Finisher PWB p/j ~ Stapler Assembly p/j ï Between the Finisher PWB p/j ~ Stapler Assembly p/j If no problems are found, replace the Stapler Assembly (PL 17.9). If the problem continues, replace the Finisher PWB (PL 17.13). Replace the Finisher PWB (PL 17.13). Figure 1 Component Location Figure 2 Staple Head Home Sensor Staple Move Sensor Staple Front Corner Sensor A A B B
6/02 2-206DC1632/2240 12-244 Prelaunch Training/Review Status Indicator RAPsFigure 3 Stapler Assembly Logic Power CD Figure 4 Finisher PWB
6/02 2-207 DC1632/2240Status Indicator RAPs Prelaunch Training/Review 12-252 Front Tamperï With the Front Tamper Home Sensor off the Front Tamper Home Sensor did not turn on within 800ms after move to the Front Tamper Home position has begun. ï With the Front Tamper Home Sensor on The Front Tamper Sensor did not turn off when the Front Tamper Home Sensor is deactuating.ProcedureEnter dC330 [012-091] (front) or [12-094] (rear) and press Start. The Front Tamper Guide moves. YN The Front Tamper Motor energized. YN +24 VDC is measured between J848-B7 or B9 or B10 or B12 on the Finisher PWB and Finisher PWB Chassis (-). YN +24 VDC is measured between J848-B8 or B11 on the Finisher PWB p/j (+) and Finisher PWB Chassis (-). YN Replace the Finisher PWB (PL 17.13). Check the wire between the Finisher PWB p/j and the Front Tamper Motor p/j for a short circuit, open circuit, or poor contact. If the wires and connections are good, replace the Front Tamper Motor (PL 17.10). Replace the Finisher PWB (PL 17.13). Check the tamper mechanism for load or drive transmission failure (gear wear or break- age.). Enter dC330 [012-216] and press Start. Move the Front Tamper manually and turn the Front Tamper Home Sensor on/off. The display changes. YN Check the Front Tamper Home Sensor using the Generic Transmissive Sensor RAP. Replace the Finisher PWB (PL 17.13). Figure 1 Component Location Figure 2 Front Tamper Home Sensor CD Rear Tamper Home Sensor Front Tamper Home Sensor Front Tamper Motor ConnectionRear Tamper Motor Connection Compiler Paper Sensor
6/02 2-208DC1632/2240 Prelaunch Training/Review Status Indicator RAPsFigure 3 Front Tamper Motor CD Figure 4 Finisher PWB
6/02 2-209 DC1632/2240 12-253 Status Indicator RAPs Prelaunch Training/Review 12-253 Rear Tamperï With the Rear Tamper Home Sensor off The Rear Tamper Home Sensor did not turn on within 800ms after move to the Rear Tamper Home position has begun. ï With the Rear Tamper Home Sensor on: The Rear Tamper Home Sensor did not turn off when the Rear Tamper Home Sensor is deactuating.ProcedureEnter dC330 [012-010] (front) or [12-013] (rear) and press Start. The Rear Tamper Guide energizes. YN The Rear Tamper Motor energizes. YN +24 VDC is measured between J848-B1 or B3 or B4 or B6 on the Finisher PWB and Finisher PWB Chassis (-). YN +24 VDC is measured between J848-B2 or B5 on the Finisher PWB and Finisher PWB Chassis (-). YN Replace the Finisher PWB (PL 17.13). Check the wire between the Finisher PWB p/j and the Rear Tamper Motor p/j for a short circuit, open circuit, or poor contact. If the wires and connections are good, replace the Front Tamper Motor (PL 17.10). Replace the Finisher PWB (PL 17.13). Check the tamper mechanism for load or drive transmission failure (gear wear or break- age). Enter dC330 [012-212] and press Start. Move the Rear Tamper manually and turn the Rear Tamper Home Sensor on/off. The display changes. YN Check the Rear Tamper Home Sensor using the Generic Transmissive Sensor RAP. Replace the Finisher PWB (PL 17.13). Figure 1 Component LocationFigure 2 Rear Tamper Home Sensor CD Figure 3 Rear Tamper Motor CD Rear Tamper Home Sensor Front Tamper Home Sensor Front Tamper Motor ConnectionRear Tamper Motor Connection Compiler Paper Sensor
6/02 2-210DC1632/2240 12-253 Prelaunch Training/Review Status Indicator RAPsFigure 4 Finisher PWB