Xerox 1632 2240 3535 Color Carrera Manual
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![Page 237
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12-252 Front Tamperï With the Front Tamper Home Sensor off the Front Tamper Home Sensor did not turn on
within 800ms after move to the Front Tamper Home position has begun.
ï With the Front Tamper Home Sensor on The Front Tamper Sensor did not turn off when
the Front Tamper Home Sensor is deactuating.ProcedureEnter dC330 [012-091] (front) or [12-094] (rear) and press Start. The Front Tamper Guide
moves.
YN
The Front Tamper Motor...](http://img.usermanuals.tech/thumb/82/49005/w64_xerox-1632-2240-3535-color-carrera-service-manual-236.png "Page 237
6/02
2-207 DC1632/2240Status Indicator RAPs Prelaunch Training/Review
12-252 Front Tamperï With the Front Tamper Home Sensor off the Front Tamper Home Sensor did not turn on
within 800ms after move to the Front Tamper Home position has begun.
ï With the Front Tamper Home Sensor on The Front Tamper Sensor did not turn off when
the Front Tamper Home Sensor is deactuating.ProcedureEnter dC330 [012-091] (front) or [12-094] (rear) and press Start. The Front Tamper Guide
moves.
YN
The Front Tamper Motor...")
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Status Indicator RAPs Prelaunch Training/Review
12-253 Rear Tamperï With the Rear Tamper Home Sensor off The Rear Tamper Home Sensor did not turn on
within 800ms after move to the Rear Tamper Home position has begun.
ï With the Rear Tamper Home Sensor on: The Rear Tamper Home Sensor did not turn off
when the Rear Tamper Home Sensor is deactuating.ProcedureEnter dC330 [012-010] (front) or [12-013] (rear) and press Start. The Rear Tamper Guide
energizes.
YN
The Rear Tamper...](http://img.usermanuals.tech/thumb/82/49005/w64_xerox-1632-2240-3535-color-carrera-service-manual-238.png "Page 239
6/02
2-209 DC1632/2240
12-253
Status Indicator RAPs Prelaunch Training/Review
12-253 Rear Tamperï With the Rear Tamper Home Sensor off The Rear Tamper Home Sensor did not turn on
within 800ms after move to the Rear Tamper Home position has begun.
ï With the Rear Tamper Home Sensor on: The Rear Tamper Home Sensor did not turn off
when the Rear Tamper Home Sensor is deactuating.ProcedureEnter dC330 [012-010] (front) or [12-013] (rear) and press Start. The Rear Tamper Guide
energizes.
YN
The Rear Tamper...")
![Page 241
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Status Indicator RAPs Prelaunch Training/Review
12-254 Stacker Trayï The Stack Height Sensor did not detect that the tray went down within 500ms after the
Stacker Tray lowered at initialization.
ï The Stack Height Sensor did not detect that the tray went up within 5sec after the Stacker
Tray lifted up.ProcedureCheck the Stack Height Sensor Actuator for disengagement, bending, and breakage.
Enter dC330 [012-201] and press Start. Manually turn the Stack Height Sensor...](http://img.usermanuals.tech/thumb/82/49005/w64_xerox-1632-2240-3535-color-carrera-service-manual-240.png "Page 241
6/02
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Status Indicator RAPs Prelaunch Training/Review
12-254 Stacker Trayï The Stack Height Sensor did not detect that the tray went down within 500ms after the
Stacker Tray lowered at initialization.
ï The Stack Height Sensor did not detect that the tray went up within 5sec after the Stacker
Tray lifted up.ProcedureCheck the Stack Height Sensor Actuator for disengagement, bending, and breakage.
Enter dC330 [012-201] and press Start. Manually turn the Stack Height Sensor...")
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Status Indicator RAPs Prelaunch Training/Review
12-255 Stacker Tray Upper Limitï The system detected that the Stacker Tray Upper Limit Sensor was turned on after the
Stacker Tray had begun lifting up.
ï The system detected that the Stacker Tray Upper Limit Sensor remained on when lower-
ing down of the Stacker Tray has completed.ProcedureEnter dC330 [012-202] and press Start. Actuate the Upper Limit Sensor. The display
changes.
YN
Check the Upper Limit Sensor using the...](http://img.usermanuals.tech/thumb/82/49005/w64_xerox-1632-2240-3535-color-carrera-service-manual-242.png "Page 243
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Status Indicator RAPs Prelaunch Training/Review
12-255 Stacker Tray Upper Limitï The system detected that the Stacker Tray Upper Limit Sensor was turned on after the
Stacker Tray had begun lifting up.
ï The system detected that the Stacker Tray Upper Limit Sensor remained on when lower-
ing down of the Stacker Tray has completed.ProcedureEnter dC330 [012-202] and press Start. Actuate the Upper Limit Sensor. The display
changes.
YN
Check the Upper Limit Sensor using the...")
6/02 2-211 DC1632/2240 12-254 Status Indicator RAPs Prelaunch Training/Review 12-254 Stacker Trayï The Stack Height Sensor did not detect that the tray went down within 500ms after the Stacker Tray lowered at initialization. ï The Stack Height Sensor did not detect that the tray went up within 5sec after the Stacker Tray lifted up.ProcedureCheck the Stack Height Sensor Actuator for disengagement, bending, and breakage. Enter dC330 [012-201] and press Start. Manually turn the Stack Height Sensor Actuator to turn the Stack Height Sensor on/off. The display changes. YN Check the Stack Height Sensor using the Generic Transmissive Sensor RAP. Enter dC330 [012-050] (up) or [12-051] (down) and press Start. The Stacker Tray moves. YN Stacker Motor energized. YN With [12-050] (up) running. +24VDC is measured between the Finisher PWB p/j (+) and Finisher PWB Chassis (-). YN Replace the Finisher PWB (PL 17.13). With [12-050] (up) running. +24 VDC is measured between the Stacker Motor p/j (+) and Finisher PWB Chassis (-). YN Check the wire between the Finisher PWB p/j and the Stacker Motor p/j for an open circuit or poor contact. With [12-050] (up) running +24 VDC is measured between the Stacker Motor p/j (+) and Finisher PWB Chassis (-). YN Replace the Stacker Motor (PL 17.11). Check the wire between the Finisher PWB p/j and the Stacker Motor p/j for an open circuit or poor contact. If no problems are found, replace the Stacker Motor (PL 17.11). If the problem continues, replace the Finisher PWB (PL 17.13). Check the following: ï The Stacker Motor Gear for wear and damage ï The Stacker Tray for dragging and improper installation ï The Stacker Elevator Belt/rack/gear for wear and damage Remove the other mechanical causes of the Stacker Tray not operating. Replace the Finisher PWB (PL 17.13). Figure 1 Component Location Figure 2 Stack Height Sensor Figure 3 Stacker Motor CD Stack Height Sensor Stacker Motor
6/02 2-212DC1632/2240 12-254 Prelaunch Training/Review Status Indicator RAPsFigure 4 Finisher PWB
6/02 2-213 DC1632/2240 12-255 Status Indicator RAPs Prelaunch Training/Review 12-255 Stacker Tray Upper Limitï The system detected that the Stacker Tray Upper Limit Sensor was turned on after the Stacker Tray had begun lifting up. ï The system detected that the Stacker Tray Upper Limit Sensor remained on when lower- ing down of the Stacker Tray has completed.ProcedureEnter dC330 [012-202] and press Start. Actuate the Upper Limit Sensor. The display changes. YN Check the Upper Limit Sensor using the Generic Transmissive Sensor RAP. Enter dC330 [012-201] and press Start. Actuate the Stack Height Sensor. The display changes. YN Check the Stack Height Sensor using the Generic Transmissive Sensor RAP. Enter dC330 [012-051] (down) on and press Start. The Stacker Tray moves. YN Stacker Motor energized. YN With [12-050] (down) running +24 VDC is measured between the Finisher PWB p/j (+) and Finisher PWB Chassis (-). YN Replace the Finisher PWB (PL 17.13). Check conductivity of the following: ï Between the Finisher PWB p/j and the Stacker Motor p/j ï Between the Finisher PWB p/j and the Stacker Motor p/j If no problems are found, replace the Stacker Motor (PL 17.11). If the problem continues, replace the Finisher PWB (PL 17.13). Check the following: ï The Stacker Motor Gear for wear and damage ï The Stacker Tray for dragging and improper installation ï The Stacker Elevator Belt/rack/gear for wear and damage Remove the other mechanical causes of the Stacker Tray not operating. Enter dC330 [012-050] (up) and press Start. The Stacker Tray ascends. YN Stacker Motor energized. YN With [12-050] (up) running +24 VDC is measured between the Finisher PWB p/j (+) and Finisher PWB Chassis (-). YN Replace the Finisher PWB (PL 17.13). Check conductivity of the following: ï Between the Finisher PWB p/j and the Stacker Motor p/j ï Between the Finisher PWB p/j and the Stacker Motor p/jIf no problems are found, replace the Stacker Motor (PL 17.11). If the problem continues, replace the Finisher PWB (PL 17.13). Check the following: ï The Stacker Motor Gear for wear and damage ï The Stacker Tray for dragging and improper installation ï The Stacker Elevator Belt/rack/gear for wear and damage Remove the other mechanical causes of the Stacker Tray not operating. Replace the Finisher PWB (PL 17.13). Figure 1 Component Location Figure 2 Upper Limit Sensor CD Upper Limit SensorStack A SensorSta ck B Sensor Stacker MotorStack Height Sensor A A B B
6/02 2-214DC1632/2240 12-255 Prelaunch Training/Review Status Indicator RAPsFigure 3 Stack Height Sensor Figure 4 Stacker Motor CD Figure 5 Finisher PWB
6/02 2-215 DC1632/2240 12-256 Status Indicator RAPs Prelaunch Training/Review 12-256 Staple Front Corner Sensor Onï The Stapler Front Corner Sensor does not turn on within 2sec after starting to move to Front Corner. ï The Stapler Front Corner Sensor remained on when starting to move to Front Corner.ProcedureOpen the Finisher Front Cover. Turn the Stapler Assembly manually. The Staple Head moves smoothly without any load. YN Repair the cause of Staple Head not moving, such as rail breakage, drag, or damaged gear. Enter dC330 [012-225] and press Start. Actuate the Staple Front Corner Sensor on/off. The display changes. YN Check the Staple Front Corner Sensor using the Generic Transmissive Sensor RAP. Cheat the Front Cover Interlock Switch. Enter dC330 [012-081] (front direction) or [12-083] (rear direction) and press Start. STAPLE MOVE MOTOR energized. YN +24 VDC is measured between the Finisher PWB p/j (+) and Finisher PWB Chassis (-). YN Replace the Finisher PWB (PL 17.13). Check the wire between the Finisher PWB p/j and the Stapler Move Motor p/j for an open circuit or poor contact. If no problems are found, replace the Stapler Move Motor (PL 17.9). If the problem continues, replace the Finisher PWB (PL 17.13). Replace the Finisher PWB (PL 17.13). Figure 1 Component LocationFigure 2 Stapler Front Corner Sensor CD Figure 3 Stapler Move Motor CD Staple Move Sensor Staple Front Corner Sensor
6/02 2-216DC1632/2240 12-256 Prelaunch Training/Review Status Indicator RAPsFigure 4 Finisher PWB
6/02 2-217 DC1632/2240 12-257 Status Indicator RAPs Prelaunch Training/Review 12-257 Staple Front Corner Sensor Offï The Staple Front Corner Sensor does not turn off after the move from Front Corner has completed. ï The Staple Front Corner Sensor does not turn off within 200ms after starting to move from Front Corner.ProcedureOpen the Finisher Front Cover. Turn the Stapler Assembly manually. The Staple Head moves smoothly without any load. YN Remove the cause of Staple Head not moving, such as rail breakage, drag, and gear damage. Enter dC330 [012-225] and press Start. Actuate the Staple Front Corner Sensor. The dis- play changes. YN Check the Staple Front Corner Sensor using the Generic Transmissive Sensor RAP. Cheat the Front Cover Interlock Switch. Enter dC330 [012-081] (front) or [12-083] (rear) and press Start. The Staple Move Motor energized YN +24 VDC is measured between the Finisher PWB p/j (+) and Finisher PWB Chassis (-). YN Replace the Finisher PWB (PL 17.13). Check the wire between the Finisher PWB p/j and the Stapler Move Motor p/j for an open circuit or poor contact. If no problems are found, replace the Stapler Move Motor (PL 17.9). If the problem continues, replace the Finisher PWB (PL 17.13). Replace the Finisher PWB (PL 17.13). Figure 1 Component LocationFigure 2 Stapler Front Corner Sensor CD Figure 3 Stapler Move Motor CD Staple Move Sensor Staple Front Corner Sensor
6/02 2-218DC1632/2240 12-257 Prelaunch Training/Review Status Indicator RAPsFigure 4 Finisher PWB
6/02 2-219 DC1632/2240 12-260 Status Indicator RAPs Prelaunch Training/Review 12-260 Eject Clamp Home Sensor OnThe Eject Clamp Home Sensor does not turn on after the Eject Clamp up started.ProcedureRemove the Eject Clamp Home Sensor bracket. (Leave the Connector plugged in) Enter dC330 [012-210] and press Start. Actuate the Eject Clamp Home Sensor with a sheet of paper. The display changes. YN Check the Eject Clamp Home Sensor using the Generic Transmissive Sensor RAP. Restore the Sensor to the original state. Enter dC330 [012-034] and press Start. Eject Clamp moves up. YN Eject Motor energized. YN +24 VDC is measured between the Finisher PWB p/j (+) and Finisher PWB Chassis (-). YN Replace the Finisher PWB (PL 17.13). Check the wire between the Finisher PWB p/j and the Eject Motor p/j for an open cir- cuit or poor contact. If no problems are found, replace the Eject Motor (PL 17.8). If the problem continues, replace the Finisher PWB (PL 17.13). Remove the other mechanical causes of the Eject Clamp not operating, such as wear or damage of the Gear, Belt, and Eject Cam. Replace the Finisher PWB (PL 17.13). Figure 1 Component LocationFigure 2 Eject Clamp Home Sensor Figure 3 Eject Motor CD
6/02 2-220DC1632/2240 12-260 Prelaunch Training/Review Status Indicator RAPsFigure 4 Finisher PWB