Xerox 1632 2240 3535 Color Carrera Manual
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![Page 222
6/02
2-192DC1632/2240
10-398
Prelaunch Training/Review Status Indicator RAPs
10-398 Fan LockThe machine logic detected a failure of the Fuser Fan, LVPS Fan or the Rear Fan.ProcedureEnter dC330 [004-050]. The Fuser Fan revolves at high speed.
YN
There is +24VDC measured at J222-4.
YN
Check the wires and connectors. If the check is OK, replace the MCU PWB (PL
13.1).
With dC330 [004-050] entered, stack dC330 [004-200] and press Start. The display is H.
YN
Check the wires and connectors. If the check is...](http://img.usermanuals.tech/thumb/82/49005/w64_xerox-1632-2240-3535-color-carrera-service-manual-221.png "Page 222
6/02
2-192DC1632/2240
10-398
Prelaunch Training/Review Status Indicator RAPs
10-398 Fan LockThe machine logic detected a failure of the Fuser Fan, LVPS Fan or the Rear Fan.ProcedureEnter dC330 [004-050]. The Fuser Fan revolves at high speed.
YN
There is +24VDC measured at J222-4.
YN
Check the wires and connectors. If the check is OK, replace the MCU PWB (PL
13.1).
With dC330 [004-050] entered, stack dC330 [004-200] and press Start. The display is H.
YN
Check the wires and connectors. If the check is...")
![Page 224
6/02
2-194DC1632/2240
10-420, 10-421
Prelaunch Training/Review Status Indicator RAPs
10-420 Fuser Near End Of LifeReplace the Fuser Assembly in X copies.ProcedureThe Fuser Assembly was replaced.
YN
Replace the Fuser Assembly (PL 7.2)
Run the dC135 [954-804]. The initial value is 0.
YN
Replace the MCU PWB (PL 13.1).
Ensure that the LIFE setting value is 100K, turn power OFF/ON.
If the problem continues, replace the MCU PWB (PL 13.1).
10-421 Fuser End Of LifeFuser at end of life.ProcedureThe Fuser...](http://img.usermanuals.tech/thumb/82/49005/w64_xerox-1632-2240-3535-color-carrera-service-manual-223.png "Page 224
6/02
2-194DC1632/2240
10-420, 10-421
Prelaunch Training/Review Status Indicator RAPs
10-420 Fuser Near End Of LifeReplace the Fuser Assembly in X copies.ProcedureThe Fuser Assembly was replaced.
YN
Replace the Fuser Assembly (PL 7.2)
Run the dC135 [954-804]. The initial value is 0.
YN
Replace the MCU PWB (PL 13.1).
Ensure that the LIFE setting value is 100K, turn power OFF/ON.
If the problem continues, replace the MCU PWB (PL 13.1).
10-421 Fuser End Of LifeFuser at end of life.ProcedureThe Fuser...")
![Page 225
6/02
2-195 DC1632/2240
12-100
Status Indicator RAPs Prelaunch Training/Review
12-100 H Transport Entrance Sensor OnThe H Transport Entrance Sensor does not detect paper within the specific time after the Reg-
istration Clutch (in IOT) actuated.ProcedureEnter dC330 [012-001] and press Start. The Finisher Drive Motor energizes.
YN
Press Stop. Repair the drives as required (PL 17.7) for mechanical problems. If the
drives are mechanically good, check the circuit of the Finisher Drive Motor (Figure 4). +5...](http://img.usermanuals.tech/thumb/82/49005/w64_xerox-1632-2240-3535-color-carrera-service-manual-224.png "Page 225
6/02
2-195 DC1632/2240
12-100
Status Indicator RAPs Prelaunch Training/Review
12-100 H Transport Entrance Sensor OnThe H Transport Entrance Sensor does not detect paper within the specific time after the Reg-
istration Clutch (in IOT) actuated.ProcedureEnter dC330 [012-001] and press Start. The Finisher Drive Motor energizes.
YN
Press Stop. Repair the drives as required (PL 17.7) for mechanical problems. If the
drives are mechanically good, check the circuit of the Finisher Drive Motor (Figure 4). +5...")
6/02 2-191 DC1632/2240 10-356 Status Indicator RAPs Prelaunch Training/ReviewFigure 2 Fuser Main Heater and Sub Heater CD
6/02 2-192DC1632/2240 10-398 Prelaunch Training/Review Status Indicator RAPs 10-398 Fan LockThe machine logic detected a failure of the Fuser Fan, LVPS Fan or the Rear Fan.ProcedureEnter dC330 [004-050]. The Fuser Fan revolves at high speed. YN There is +24VDC measured at J222-4. YN Check the wires and connectors. If the check is OK, replace the MCU PWB (PL 13.1). With dC330 [004-050] entered, stack dC330 [004-200] and press Start. The display is H. YN Check the wires and connectors. If the check is OK, replace the MCU PWB (PL 13.1). Replace the Fuser Fan (PL 8.1). The Rear Fan revolves at high speed (PL 8.1). YN There is +24VDC measured at J552-1. YN Check the wires and connectors. If the check is OK, replace the MCU PWB (PL 13.1). If the problem continues replace the I/F PWB (PL 9.1). With dC330 [004-050] entered, stack dC330 [004-200] and press Start. The display is H. YN Check the wires and connectors. If the check is OK, replace the MCU PWB (PL 13.1). Replace the Rear Fan (PL 8.1). The LVPS Fan revolves at high speed (PL 9.1). YN There is +24VDC measured at J214-4. YN Check the wires and connectors. If the check is OK, replace the MCU PWB (PL 13.1). With dC330 [004-050] entered, stack dC330 [004-200] and press Start. The display is H. YN Check the wires and connectors. If the check is OK, replace the MCU PWB (PL 13.1). Replace the LVPS Fan (PL 9.1). The Fans are operating correctly. If the problem continues replace the MCU PWB (PL 13.1).Figure 1 The Fuser Fan CD Figure 2 The Rear Fan CD
6/02 2-193 DC1632/2240 10-398 Status Indicator RAPs Prelaunch Training/ReviewFigure 3 The LPVS Fan CD
6/02 2-194DC1632/2240 10-420, 10-421 Prelaunch Training/Review Status Indicator RAPs 10-420 Fuser Near End Of LifeReplace the Fuser Assembly in X copies.ProcedureThe Fuser Assembly was replaced. YN Replace the Fuser Assembly (PL 7.2) Run the dC135 [954-804]. The initial value is 0. YN Replace the MCU PWB (PL 13.1). Ensure that the LIFE setting value is 100K, turn power OFF/ON. If the problem continues, replace the MCU PWB (PL 13.1). 10-421 Fuser End Of LifeFuser at end of life.ProcedureThe Fuser Assembly was replaced. YN Replace the Fuser Assembly (PL 7.2). Run the dC135 [954-804]. The initial value is 0. YN Replace the MCU PWB (PL 13.1). Ensure that the LIFE setting value is 100K, turn power OFF/ON. If the problem continues, replace the MCU PWB (PL 13.1).
6/02 2-195 DC1632/2240 12-100 Status Indicator RAPs Prelaunch Training/Review 12-100 H Transport Entrance Sensor OnThe H Transport Entrance Sensor does not detect paper within the specific time after the Reg- istration Clutch (in IOT) actuated.ProcedureEnter dC330 [012-001] and press Start. The Finisher Drive Motor energizes. YN Press Stop. Repair the drives as required (PL 17.7) for mechanical problems. If the drives are mechanically good, check the circuit of the Finisher Drive Motor (Figure 4). +5 VDC is measured between J846-3 on the Finisher PWB and Finisher PWB Chassis (-). YN Check the wire between J846-3 on the Finisher PWB and J879-1 on the Finisher Drive Motor PWB. If the wire is good, replace the Finisher Drive Motor (PL 17.7). Press Start and check the voltage between J846-3 on the Finisher PWB and Finisher PWB Chassis (-). Less than +1 VDC is measured. YN Replace the Finisher PWB (PL 17.3). Check the voltage between J846-7 and -5 on the Finisher PWB and Finisher PWB Chas- sis (-). +24 VDC is measured. YN Replace the Finisher PWB (PL 17.3). Check the resistance between j846-11 and -9 on the Finisher PWB and Finisher PWB Chassis (-). Less than 10 ohms is measured. YN Replace the Finisher PWB (PL 17.3). Replace the Finisher Drive Motor (PL 17.3). Enter dC330 [012-103] and press Start. Actuate and deactuate the H Transport Entrance Sen- sor. The display changes. YN Repair the sensor as required (PL 17.4) for mechanical problems. If the sensor is mechanically good, check the circuit of the H Transport Entrance Sensor (Figure 2). Enter dC330 [012-060 or 061] and press Start. The gate changes position. YN Repair the gate as required (PL 17.4) for mechanical problems. If the gate linkage is mechanically good, check the circuit of the Gate In Solenoid (Figure 3). Check the following: ï Paper path failure for burr and foreign substance. ï H-Transport Belt for contamination, wear and a drive failure ï Sensor Actuator for breakageFigure 1 Component Location Figure 2 H Transport Entrance Sensor CD Figure 3 Gate In Solenoid CD Entrance Sensor Gate In Solenoid
6/02 2-196DC1632/2240 12-100 Prelaunch Training/Review Status Indicator RAPsFigure 4 Finisher Drive Motor CD Figure 5 Finisher PWB
6/02 2-197 DC1632/2240 12-102 Status Indicator RAPs Prelaunch Training/Review 12-102 H Transport Entrance Sensor OffPaper did not deactuate the H Transport Entrance Sensor.ProcedureOpen the H Transport. Check H Transport Belts, H Transport Belt Drive Rolls, and Guides on H Transport Cover for installation or damage problems. The components are good. YN Repair as required (PL 17.3, PL 17.4). Rerun the job. The problem continues. YN Return to Service Call Procedures. Replace the H Transport Entrance Sensor for intermittent operation (PL 17.4). NOTE: If the sensor fails H, 12-901 is declared after power is switched on. Figure 1 Component Location Entrance Sensor
6/02 2-198DC1632/2240 12-104 Prelaunch Training/Review Status Indicator RAPs 12-104 H Transport Exit Sensor OnThe H Transport Exit Sensor did not detect paper within the specific time after the H Transport Entrance Sensor has detected the paper. (The specified time differs depending on the paper size.)ProcedureEnter dC330 [012-104] and press Start. Actuate and deactuate the H Transport Exit Sensor. The display changes. YN Repair the sensor as required (PL 17.4) for mechanical problems. If the sensor is mechanically good, check the circuit of the H Transport Exit Sensor (Figure 2). Check H Transport Belts, H Transport Belt Drive Rolls, and Guides on H Transport Cover for installation or damage problems. Repair as required (PL 17.3, PL 17.4). Figure 1 Component Location Figure 2 H Transport Exit Sensor CDFigure 3 Finisher PWB Entrance SensorExit Sensor Interlock Sensor
6/02 2-199 DC1632/2240 12-106 Status Indicator RAPs Prelaunch Training/Review 12-106 H Transport Exit Sensor OffPaper did not deactuate the H Transport Exit Sensor.ProcedureEnter dC330 [012-217] and press Start. Actuate and deactuate the Decurler Cam Home Sen- sor. The display changes. YN Check the circuit of the Decurler Cam Home Sensor (Figure 2). Enter dC330 [012-070] and press Start. The Decurler Cam Clutch energizes. YN Check the circuit of the Decurler Cam Clutch (Figure 3). Check the following: ï Paper path failure for burr and foreign substance. ï H Transport Belt Drive Roll for contamination, wear and a drive failure ï Drive Transmission Gear from the Finisher Drive Motor for wear and breakage ï H Transport and Finisher for a docking failure ï Decurler Roll/pinch Roll for a drive failure ï Compiler Entrance Roll for a drive failure Figure 1 Component LocationFigure 2 Decurler Cam Home Sensor CD Figure 3 Decurler Cam Clutch CD Figure 4 Finisher PWB Decurler Clutch Decurler Cam Home Sensor
6/02 2-200DC1632/2240 12-120 Prelaunch Training/Review Status Indicator RAPs 12-120 Compiler Entrance Sensor OnThe Compiler Entrance Sensor did not detect paper.ProcedureEnter dC330 [012-101] and press Start. Actuate and deactuate the Complier Entrance Sen- sor. The display changes. YN Check the circuit of the Complier Entrance Sensor (Figure 2). Check the following: ï Complier Entrance Sensor Actuator for breakage and bending ï Paper path failure for burr and foreign substance. ï Decurler Roll/pinch Roll for a drive failure ï Drive Transmission Gear from the Finisher Drive Motor for wear and breakage Figure 1 Component Location Figure 2 Compiler Entrance Sensor CDFigure 3 Finisher PWB Compiler Entrance Sensor Home Sensor Decur ler Clutc h