Xerox 1632 2240 3535 Color Carrera Manual
Have a look at the manual Xerox 1632 2240 3535 Color Carrera Manual online for free. It’s possible to download the document as PDF or print. UserManuals.tech offer 228 Xerox manuals and user’s guides for free. Share the user manual or guide on Facebook, Twitter or Google+.
6/02 4-27 DC1632/2240 REP 5.10 Repairs and Adjustments Prelaunch Training/Review REP 5.10 Set Gate Solenoid AssemblyParts List on PL 20.5 Removal WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Open Top Cover. 2. Remove following: a. Front Cover (PL 20.1). b. Entrance Tray (PL 20.1). 3. Remove Lower Chute Assembly (REP 5.8). 4. Remove Set Gate Solenoid Assembly (Figure 1). Figure 1 Removing Set Gate Solenoid Assembly Replacement1. Engage pin with slot (Figure 2). Figure 2 Engaging Pin with Slot 2Disconnect 3Release clamp and remove wire 4Loosen screws (2) and remove solenoid 1Make note of pin engagement PinSlot
6/02 4-28DC1632/2240 REP 5.10 Prelaunch Training/Review Repairs and Adjustments 2. Install Set Gate Solenoid Assembly (Figure 3) Figure 3 Installing Set Gate Solenoid Assembly 1Position Solenoid on Screws 2Move Solenoid as shown and tighten Screws (2)3Connect and secure harness in clip
6/02 4-29 DC1632/2240 REP 5.11 Repairs and Adjustments Prelaunch Training/Review REP 5.11 Registration SensorParts List on PL 20.5 Removal WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Open Top Cover. 2. Remove following: a. Front Cover (PL 20.1). b. Entrance Tray (PL 20.1). 3. Remove Lower Chute Assembly (REP 5.8). 4. Disconnect P/J580 and remove Registration Sensor (Figure 1). Figure 1 Removing Registration Sensor Replacement1. When installing Registration Sensor align holes with bumps and tighten screw (Figure 2). Figure 2 Installing Registration Sensor 1Loosen screw 2Remove Registration Sensor and disconnect
6/02 4-30DC1632/2240 REP 5.12 Prelaunch Training/Review Repairs and Adjustments REP 5.12 Size Sensors 1/2 (Rear/Front)Parts List on PL 20.5 Removal WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Open Top Cover. 2. Remove following: a. Front Cover (PL 20.1). b. Entrance Tray (PL 20.1). 3. Remove Lower Chute Assembly (REP 5.8). 4. Remove Set Gate Solenoid Assembly (REP 5.10). 5. Remove Size Sensors 1/2 (front/rear) (Figure 1). Figure 1 Removing Size Sensors 1/2 1Remove screws (2) 2Disconnect plugs 3Remove screws (2) and sensors
6/02 4-31 DC1632/2240 REP 5.13 Repairs and Adjustments Prelaunch Training/Review REP 5.13 DADF Belt Motor AssemblyParts List on PL 20.6 Removal WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Remove Rear Cover (REP 5.18). 2. Remove DADF Belt Motor Assembly (Figure 2). Figure 1 Removing DADF Belt Motor Assembly ReplacementNOTE: Align motor bracket with marks on frame before tightening screws. 1Mark position of motor bracket on frame near all four mounting screws 2Disconnect motor con- nector 3Loosen screws (4) 4Remove Belt from motor pulley and remove motor
6/02 4-32DC1632/2240 REP 5.14 Prelaunch Training/Review Repairs and Adjustments REP 5.14 Duplex SensorParts List on PL 20.7 Removal WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Remove following: a. Front Cover (PL 20.1) b. Rear Cover (REP 5.18) c. Top Cover (PL 20.2) 2. Loosen screws (2) and remove Feed Motor from mounting (REP 5.5). 3. Remove Duplex Sensor (Figure 1). a. Remove screws (2). b. Lift Duplex Chute to disengage lower mounts. c. Lift rear end of Duplex Chute so that Duplex Sensor is visible. Harness remains connected. d. Remove screw and remove Duplex Sensor. Figure 1 Removing Duplex Sensor Screws Lower Mounts
6/02 4-33 DC1632/2240 REP 5.15 Repairs and Adjustments Prelaunch Training/Review REP 5.15 Registration Pinch RollParts List on PL 20.8 Removal WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. NOTE: Do not damage or scratch surface of Registration Pinch Roll. (Scratches may cause skewing.) 1. Remove following: a. Front Cover (PL 20.1) b. Rear Cover (REP 5.18). c. Registration Gate Solenoid (REP 5.2). 2. Remove Gate (Figure 1). Figure 1 Removing Gate 2Remove screws (4) 4Remove Gate3Remove Screws (2) 1Remove Belt from Pulley. Remove E-Ring and Pulley
6/02 4-34DC1632/2240 REP 5.15 Prelaunch Training/Review Repairs and Adjustments 3. Remove Gate (Figure 2). Figure 2 Removing Gate4. Remove Registration Pinch Roll (Figure 3). Figure 3 Removing Registration Pinch Roll 1Observe position of Springs 3Remove Screws (2) 4Remove Gate while containing Springs 2Close DADFCAUTION Plastic edge on Gate is fragile 2Remove C Clip and longer Spring1Remove C Clip, shorter Spring, and Bearing 3Remove Regis- tration Pinch Roll
6/02 4-35 DC1632/2240 REP 5.16 Repairs and Adjustments Prelaunch Training/Review REP 5.16 Exit Motor AssemblyParts List on PL 20.9 Removal WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Remove Rear Cover (REP 5.18). 2. Remove Exit Motor Assembly (Figure 1). a. Disconnect connector. b. Release clamps (2) and remove wire. c. Loosen screws (2). d. Remove belt. e. Remove Exit Motor Assembly. Figure 1 Removing Exit Motor Assembly ReplacementNOTE: Belt should be tight but not stretched before tightening motor mounting screws (Figure 2). Figure 2 Tightening Exit Motor Assembly Mounting Screws 1Disconnect 2Release wires from Clamps 3Loosen Screws (2) 4Remove Exit Motor Assembly and Belt
6/02 4-36DC1632/2240 REP 5.17 Prelaunch Training/Review Repairs and Adjustments REP 5.17 Document TransportParts List on PL 20.10 Removal WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Remove Front Cover (PL 20.1). 2. Remove Document Transport (Figure 1). a. Loosen screws (3). CAUTION Document Handler rises quickly after lowering when Document Transport is removed. b. Support bottom of Document Transport and remove it by pulling up and off mounting screws. Figure 1 Removing Document Transport