Xerox 1632 2240 3535 Color Carrera Manual
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6/02 4-57 DC1632/2240 REP 7.7, REP 7.8Repairs and Adjustments Prelaunch Training/Review REP 7.7 Tray 4Parts List on PL 16.1 Removal WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Pull out Tray 4. 2. Remove Tray 4 (Figure 1). a. Pull out Tray 4. b. Remove Transport Screws (2). c. Remove Tray Lock Screws (2). d. Remove Tray Lock. e. Pull out Tray 4 to remove it. Figure 1 Removing Tray 4 REP 7.8 Tray 1Parts List on PL 2.1 Removal WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Pull out Tray 1. 2. Lift end of tray to disengage lock on rail (not visible) and remove tray. Transport Screws (2) Tray Lock Tray Lock Screws (2)
6/02 4-58DC1632/2240 REP 7.9 Prelaunch Training/Review Repairs and Adjustments REP 7.9 Tray 2Parts List on PL 16.2 Removal WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Pull out Tray 2. 2. Lift end of tray to disengage lock on rail (not visible) and remove tray.
6/02 4-59 DC1632/2240 REP 7.10 Repairs and Adjustments Prelaunch Training/Review REP 7.10 Tray 2 FeederParts List on Removal WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Pull out Tray 2. 2. Remove the Left Lower Cover. (PL 16.16) 3. Remove the Tray 2 Feeder (Figure 1). Figure 1 Removing the Tray 2 Feeder 1Loosen Screw and move Bracket 2Release Wire Har- ness from Clamp and disconnect P/J 3Remove Screws (2) and Feeder
6/02 4-60DC1632/2240 REP 7.11 Prelaunch Training/Review Repairs and Adjustments REP 7.11 Tray 3 FeederParts List on Removal WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Remove Tray 2. 2. Pull out Tray 3 and Tray 4. 3. Open the Left Cover. 4. Remove the Lower Chute. 5. Remove the Tray 3 Feeder Assembly (Figure 1). Figure 1 Removing the Tray 3 Feeder Assembly6. Remove the Tray 3 Feeder from mounting bracket (Figure 2). Figure 2 Removing Tray 3 Feeder from Bracket 1Remove Screws (2) 2Release Wire Harness and disconnect P/J 3Loosen Screw (1) 4Remove Screws (2) and Tray 3 Feeder Assembly Remove the Screws (2) and Bracket
6/02 4-61 DC1632/2240 REP 7.12 Repairs and Adjustments Prelaunch Training/Review REP 7.12 Tray 4 FeederParts List on Removal WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Remove the Tray 2. 2. Pull out the Tray 3/4. 3. Remove the Stud Bracket (Figure 1). Figure 1 Removing Stud Bracket4. Remove the Tray 4 Feeder Assembly (Figure 2). Figure 2 Removing the Tray 4 Feeder Assembly Remove Screw and Bracket 1Disconnect P/J 2Loosen Screw 3Remove Screw and Feeder Assembly
6/02 4-62DC1632/2240 REP 7.12 Prelaunch Training/Review Repairs and Adjustments 5. Remove the Tray 4 Feeder Guides (Figure 3). Figure 3 Removing the Guides6. Remove Brackets from Tray 4 Feeder Assembly (Figure 4). Figure 4 Removing the Brackets 1Remove Screws (2) and Upper Guide 2Remove Screws (2) and Lower Guide 1Remove Screws (2) and Bracket 2Remove Screw and Bracket 3Remove Screw and Bracket
6/02 4-63 DC1632/2240 REP 8.1 Repairs and Adjustments Prelaunch Training/Review REP 8.1 Left Cover AssemblyParts List on PL 2.9 Removal WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Remove Rear Cover (REP 14.2). 2. Remove Power Switch Cover (REP 14.6). 3. Remove Upper Rear Left Cover (REP 14.4). 4. Close Left Cover Assembly. 5. Remove Tray 5 (REP 7.1). 6. Remove Fuser Front Cover (REP 14.8). 7. Disconnect Electrical Connectors (3) (Figure 1). Figure 1 Disconnecting Electrical Connectors (3) 1Disconnect (3) 2Remove Screw and Cover 3Move Harnesses into this space
6/02 4-64DC1632/2240 REP 8.1 Prelaunch Training/Review Repairs and Adjustments 8. Remove Left Cover Assembly (Figure 2). Figure 2 Removing Left Cover Assembly ReplacementInstall Left Cover Assembly on hinge pins, manually align marks on Motion Damper, then tip up transport to engage Motion Damper gears and connect stop arm on Stop Pin (Figure 3). CAUTION Before closing Left Cover Assembly to connect harness, hold up black plastic Duplex Baffle while closing transport. Figure 3 Aligning Marks on Motion Damper 1Remove Clip and disconnect Stop2Support Left Cover Assembly while per- form steps 3 and 4 3Remove Screw and lift up Stop Arm 4Lower Left Cover Assembly and then lift to disengage hinges and remove it Hinge Pin Marks on Motion Damper Stop Pin
6/02 4-65 DC1632/2240 REP 8.2 Repairs and Adjustments Prelaunch Training/Review REP 8.2 Duplex ChuteParts List on PL 2.8 Removal WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Remove Rear Cover (REP 14.2). 2. Remove Power Switch Cover (REP 14.6). 3. Remove Upper Rear Left Cover (REP 14.4). 4. Close Left Cover Assembly. 5. Remove Tray 5 (REP 7.1). 6. Open and close Left Cover Assembly to allow Duplex Paper Guide to swing down. 7. Swing Duplex Paper Guide back and forth while carefully pushing Duplex Paper Guide toward rear. Key in front hinge pin will enter hinge pin slot and front hinge pin will disen- gage hinge pin hole. Move Duplex Paper Guide toward front to disengage rear hinge pin.ReplacementInstall Left Cover Assembly on hinge pins, manually align marks on Motion Damper, then tip up transport to engage Motion Damper gears and connect stop arm on Stop Pin (Figure 3). CAUTION Before closing Left Cover Assembly to connect harness, hold up black plastic Duplex Baffle while closing transport. Figure 1 Aligning Marks on Motion Damper Hinge Pin Marks on Motion Damper Stop Pin
6/02 4-66DC1632/2240 REP 8.3, REP 8.5 Prelaunch Training/Review Repairs and Adjustments REP 8.3 Duplex Transport AssemblyParts List on PL 2.7 Removal WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Remove Duplex Transport Assembly (Figure 1). a. Remove Clip and Left Upper Cover. b. Loosen Screws and remove Duplex Transport Assembly. Figure 1 Removing Duplex Transport AssemblyReplacement REP 8.5 Inverter TransportParts List on PL 11.1 Removal WARNINGTo avoid personal injury or shock, do not perform repair or adjustment activities with the power switch on or electrical power applied to the machine. 1. Open Left Cover Assembly. 2. Remove Inverter Transport (Figure 1). a. Remove E-rings (2), Bearings (2), and Transport Shaft. b. Remove Screws (2). c. Remove Inverter Transport. Figure 1 Removing Inverter Transport Screws (2)Le ft Upper Cover Clip Screw (1) Screw (1) Inverter Transport E-Ring and Bearing E-Ring and Bearing Transport Shaft