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Toshiba Strata Dk14, Dk40i, Dk424 Installation And Maintenance Manual

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    							DK424 Installation
    AC Power Cabling Installation
    Strata DK I&M 5/995-31
    DK424 Installation
    AC Power for Three or More Cabinets (Wall Mount)
    Local electrical codes specify that a maximum of one or two AC power cords from the system can 
    be plugged into wall outlets. Systems with three or more cabinets must be equipped with power 
    strips (RPSB1 or RPSB2) to adhere to this requirement. Each power strip has three outlets and an 
    AC power cord.
    Three- or four-cabinet systems require one power strip, while five- to seven-cabinet systems 
    require two or three power strips, depending on local electrical code requirements pertaining to the 
    number of AC power cords (one or two) allowed from the system. 
    ä
    To install AC power cabling to wall-mounted systems with three or more cabinets
    Refer to Figures 5-19~5-22 and follow these steps:
    1. Make sure all power supply (RPSU280) switches are in the off position.
    2. Secure power strips to applicable cabinets.
    3. For AC power cords that will be plugged directly into a wall outlet: Undo the tie wrap that 
    keeps the cord coiled. Plug female end of the cord into the power supply, and plug the male 
    end into the wall outlet.
    4. For AC power cords that will be plugged into power strips: Do not undo the tie wrap that 
    keeps the cord coiled. Plug female end of the cord into the power supply, and plug the male 
    end into the power strip. Plug the power strip power cord into a wall outlet. 
    NotePower Supply testing procedures are provided in Chapter 12 – Fault Finding, which 
    should be referred to if it is suspected that the power supply does not work properly.
    AC Power for Three or More Cabinets (Floor Mount)
    UL specifies that floor-mounted systems with three or more cabinets require the installation of a 
    Conduit Connection Box (RCCB1 or RCCB2) to connect AC power cabling (and reserve power) 
    to the system. AC power cabling for floor-mounted systems with three or more cabinets requires 
    the installation of one or two power strips (RPSB1and RPSB2), depending on the number of 
    cabinets installed.
    ä
    To connect AC power cabling to floor-mounted systems with three or more cabinets
    Refer to Figures 5-19~5-19, 5-22, 5-26 and 5-27, and follow these steps:
    1. Make sure that the conduit connection box is installed on the bottom cabinet. The box can be 
    installed by the regular system installer.
    2. Have a licensed electrician install conduit and cabling from the AC power source to the 
    conduit connection box and local electrical codes. The remaining steps in this procedure can 
    be performed by the regular system installer.
    3. Make sure all power supply (RPSU280) switches are in the off position.
    4. Secure power strips to applicable cabinets.
    5. For each power supply: Plug the female end of the provided AC power cord into the power 
    supply, without removing the tie wrap that keeps the cord coiled. Plug the other end of the cord 
    into a power strip.
    6. Plug power strip power cords into the conduit connection box. 
    						
    							DK424 Installation
    Reserve Power Installation
    5-32Strata DK I&M    5/99
    Reserve Power Installation
    Two or four customer-supplied, 12VDC batteries (80 amp hours maximum) can be connected to 
    the system as a power failure backup. In the event of a power failure, the system automatically 
    switches over to battery power without any interruption to existing calls or other normal system 
    functions. 
    The length of time reserve power operates depends on the system, size and number of batteries 
    provided, and the system load. Typical reserve power duration estimates and battery specifications 
    are estimated with the following considerations (see Table 5-4):
    ©Batteries have full charge at start of operation.
    ©Two or four batteries connected per Figure 5-25.
    ©Batteries are 12VDC, rated at 80 amp/hours each.
    ©System is operating at full load traffic with LCD phones.
    ©Batteries used for this test are gel-cell and maintenance-free. Reserve duration will vary 
    depending upon battery type, age, and manufacturer. These figures should only be used as an 
    estimate.
    Table 5-4 Typical Reserve Power Duration Estimate
    The procedure for installing reserve power varies, depending on the number of cabinets in the 
    system and the mounting method employed in installing the cabinets. The following text details 
    reserve power battery installation requirements.
    Number of Cabinets1234567
    Estimated operation time
    Two-battery configuration
    16.0 hr 8.0 hr 5.0 hr 3.7 hr 3.0 hr 2.5 hr 0.5 hr
    Estimated operation time
    Four-battery configuration32.0 hr 16.0 hr 10.0 hr 7.5 hr 6.0 hr 5.0 hr 2.0 hr
    DC Current Drain (-24 VDC)3.5 amps 6.7 amps 9.9 amps 13.1 amps 16.3 amps 19.5 amps 22.7 amps
    AC Input Current (AC 
    Current Limitation by 
    National Electric Code)2.5 amps 5.0 amps 7.5 amps 10.0 amps 11.5 amps 15.0 amps 17.5 amps
    WARNING! Some batteries can generate explosive gases. Therefore...
    Ensure that batteries are located in a well-ventilated area.
    Do not smoke near batteries.
    Avoid creating any electrical sparks near batteries.
    Use commercially available battery enclosures to reduce risk to
    nearby people and equipment.
    WARNING! Battery cables that exit the cabinet(s) are not UL listed because of 
    possible incorrect installations. Have a licensed electrician install these 
    cables. 
    						
    							DK424 Installation
    Reserve Power Installation
    Strata DK I&M 5/995-33
    DK424 Installation
    Reserve Power for One or Two Cabinets (Wall Mount)
    1. Connect the black jumper wire (supplied with the PBTC-3M cable) from the positive terminal 
    of one 12VDC battery to the negative terminal of the second 12VDC battery (Figure 5-20).
    2. Ensure that a serviceable 10-amp fuse is installed in the in-line fuse holder of the PBTC-3M 
    cable.
    3. Connect the PBTC-3M battery cable white lead to the open positive terminal of the 12VDC 
    battery. Connect the black lead to the open negative terminal of the second 12VDC battery.
    Important!The cabinet(s) must be connected to the (live) AC power source, and the power 
    supply ON/OFF switch set to ON prior to the final step of connecting the reserve 
    power batteries to the power supply via the BATT+/- receptacle. If the batteries are 
    connected after AC power is lost, reserve power will not function.
    4. Connect the PBTC-3M battery cable two-prong male plug to the Base Cabinet power supply 
    BATT +/- receptacle.
    5. Repeat Steps 3 and 4 to connect a PBTC-3M to the Expansion Cabinet.
    6. To test reserve power operation, disconnect system AC power plugs with power supply ON/
    OFF switches in the ON position. The system should continue to operate without interruption.
    NoteIf connecting four batteries, follow the wiring diagram in Figure 5-25.
    Reserve Power for Three or More Cabinets (Wall Mount)
    1.  Install the Battery Distribution Box (RBDB1A or RBDB2) to the bottom cabinet.
    2.Connect two Cable “C” jumper wires from the positive terminal of one 12VDC battery to the 
    negative terminal of the second 12VDC battery (Cable “C” is supplied with the RBTC1A-2M 
    cable).
    3. Ensure that a serviceable 12-amp fuse is installed in the in-line fuse holder of the RBTC1A-
    2M battery cable.
    4. Connect the white lead of the RBTC1A-1.5M or RBTC2A-1.7M battery cable to the open 
    positive terminal of the 12VDC battery. Connect the black lead to the open negative terminal 
    of the second 12VDC battery.
    5. Connect a second RBTC1A-1.5M or RBTC2A-1.7M in parallel to the first RBTC1A-2M 
    cable per Steps 2, 3 and 4 instructions.
    6. Plug the two RBTC1A-1.5M or RBTC2A-1.7M battery cables into the Battery Distribution 
    Box.
    Important!The cabinets must be connected to the (live) AC power source, and the power supply 
    ON/OFF switches set to ON prior to the final step of connecting the reserve power 
    batteries to the power supplies via the BATT +/- receptacle. If the batteries are 
    connected after AC power is lost, reserve power will not function.
    7. Connect the RBTC1A-1.5M or RBTC2A-1.7M cables from the Battery Distribution Box to 
    the BATT +/- receptacle of individual power supplies (6-RBTC1A-1.5M cables are supplied 
    with an RBDB distribution box). RBTC2A-1.7M is required for the seventh cabinet. It must be 
    ordered with part number RCTC1A-1.7A. 
    8. To test reserve power operation, disconnect the system AC power plugs with the power supply 
    ON/OFF switches in the ON position. The system should continue to operate without 
    interruption.
    NoteIf connecting four batteries, follow the wiring diagrams in Figure 5-25. 
    						
    							DK424 Installation
    Reserve Power Installation
    5-34Strata DK I&M    5/99
    Reserve Power/AC Wiring for Three or More Cabinets (Floor Mount)
    Floor-mounted systems with three or more cabinets require a Conduit Connection Box (RCCB) to 
    connect reserve power cabling and AC power cabling to the system. Only a qualified electrician 
    can install cabling between the reserve power source and AC power cabling to the conduit 
    connection box. All other steps required to install reserve power, including installation of the 
    Battery Distribution Box (RBDB), can be accomplished by the normal system installer.
    ä
    To connect reserve power to floor-mounted systems with three or more cabinets
    See Figures 5-23 and 5-26~5-28 and follow these steps:
    1. Make sure that the Conduit Connection Box is installed on the bottom cabinet. The box can be 
    installed by the regular system installer.
    2. Have a licensed electrician install conduit and battery cabling to the Conduit Connection Box 
    and local electrical codes. The remaining steps in this procedure can be performed by the 
    regular system installer.
    3. Install the Battery Distribution Box on the second cabinet (the cabinet directly above the 
    bottom cabinet).
    4. Plug the two Conduit Connection Box cables (coming from the left side of the RCCB box) 
    into the Battery Distribution Box.
    Important!The cabinets must be connected to the (live) AC power source, and the power supply 
    ON/OFF switches set to ON prior to the final step of connecting the reserve power 
    batteries to the power supplies via the BATT +/- receptacle. If the batteries are 
    connected after AC power is lost, reserve power will not function.
    5. Connect RBTC1A-1.5 and RBTC2A-1.7 cables from the (RBDB or RBDB2) Battery 
    Distribution Box to the BATT +/- receptacle of individual power supplies (6 RBTC1A-1.5 
    cables come with each RBDB distribution box). RBTC2A-1.7 is a longer cable, required for 
    the seventh cabinet. It must be special ordered with part number RCTC1A-1.7M.
    6. To test reserve power operation, turn off the system AC power circuit breaker with power 
    supply ON/OFF switches in the ON position. The system should continue to operate without 
    interruption.
    Figure 5-19 Outlet Strip (RPSB1 and RPSB2) Installation
    To AC OutletRPSB1 or RPSB2
    Outlet Strip
    Expansion Cabinet
    Cabinet
    Bonding Plate
    1471 
    						
    							DK424 Installation
    Reserve Power Installation
    Strata DK I&M 5/995-35
    DK424 Installation
    +
    + –
    – 12 VOLT 12 VOLT
    1
    2
    3-24VPOWER
    +5V
    -5V
    AC INFGDC OUT
    +-
    ON
    OFF
    BATTPBTC-3M
    Cable RPSB280 Power Supply - Front View
    Right Side View
    Battery Box or Rack
    Two Jumper to Connect
    Batteries in Series
    (Supplied With PBTC Cable)
    Black Wires White Wires
    To Dedicated AC Outlet 
    (See Important Note) Two PBTC-3M
    Cables Cabinet No. 1
    Cabinet No. 2PBTC-3M Cable
    to BATT
    Connector of
    Power Supply
    in Cabinet  1
    PBTC-3M Cable
    to BATT
    Connector of
    Power Supply
    in Cabinet 2
    AC
    Power
    Cord
    White Wire
    DKSUB ‹
    DKSUE ‹
    One AC Cord
    (see Important note below) RPSB2
    (see Important
    note below)
    1474
    Two AC Power 
    Cords from 
    RPSU280 Power 
    Supplies 
    (Cabinet 1 and 2)
    115VAC ± 10VAC (11.5 Amps Max)
    Figure 5-20 AC and Reserve Power, One or Two Cabinets, Wall or Floor-mounted
    Important!If local electric code allows only on AC cord from the system, install a RPSB2 in 
    the bottom cabinet (per Figure 5-23). Plug power supplies into the RPSB2 and 
    plug the RPSB2 into the dedicated wall outlet. 
    						
    							DK424 Installation
    Reserve Power Installation
    5-36Strata DK I&M    5/99
    CAB 2
    CAB 3
    CAB 4
    CAB 5
    CAB 6
    CAB 1
    RPSB1A RPSB1A
    RPSU280A
    RPSU280A
    AC IN AC IN
    RPSU280A
    AC IN
    RPSU280A
    AC IN
    RPSU280A
    AC IN
    RPSU280A MBJU
    (see Note below)
    Jumper Unit
    AC IN
    FG FG FG FG FG
    FG
    2043
    Frame Ground
    Screw (FG)
    Data Cables
    115VAC ±  10VAC (50/60 Hz)
    (11.5 Amp max) Insulated
    Ground
    Wire “B”
    Earth Ground:Cold Water Pipe
    Or Ground RodAWG #6 Wire
    Maximum
    Length: 60 Feet
    Per General Rules of Article 250 Of 
    The National Electric Code, 
    NFPA70 ONEAC 6-AP
    or 6-DP
    Solid State 
    Secondary
    Protectors
    Third Wire
    AC Ground
    Building Main Power
    Panel Electrical Ground“A”
    115VAC ±10VAC (50/60 Hz)
    Dedicated 15 Amp
    Branch Circuit
    Third Wire Ground
    to AC Power AC Cable
    Intercabinet Power
    Supply Ground Wire
    Figure 5-21 AC Power Distribution for Six Cabinets
    Important!Remove MBJU only when RCTUE/F is installed. 
    						
    							DK424 Installation
    Reserve Power Installation
    Strata DK I&M 5/995-37
    DK424 Installation
    CAB 1
    CAB 2
    CAB 3
    CAB 4
    CAB 5
    CAB 6
    CAB 7
    RPSB1A RPSB1A RPSB2A
    RPSU280A
    RPSU280A
    AC IN AC IN
    RPSU280A
    AC IN
    RPSU280A
    AC IN
    RPSU280A
    AC IN
    RPSU280A MBJU
    (see Note below)
    Jumper Unit
    AC IN
    RPSU280A
    AC IN
    FG FG FG FG FG FG
    FG
    2044
    AC Cable
    Intercabinet Power
    Supply Ground Wire
    Frame Ground
    Screw (FG)
    Data Cables
    115VAC ±  10VAC 
    (50/60 Hz)
    (7.5 Amp max)Insulated
    Ground
    Wire “B”
    Earth Ground: Cold Water Pipe
    or Ground RodAWG #6 Wire
    Maximum
    Length: 60 Feet
    Per General Rules 
    of Article 250 of 
    the National 
    Electric Code, 
    NFPA70 ONEAC 6-AP
    or 6-DP
    Solid State 
    Secondary
    Protectors
    Third Wire
    AC Ground
    Building Main Power
    Panel Electrical Ground“A”
    115VAC ± 10VAC (50/60 Hz)
    Dedicated 20 Amp
    Branch Circuit
    115VAC ± 10VAC
    (50/60 Hz)
    (10 amp max) Seventh cabinet data cable
    (order part # RC7C1A-1.7m)
    Third Wire Ground
    to AC Power
    Figure 5-22 AC Power Distribution for Seven Cabinets
    Important!Remove MBJU only when RCTUE/F is installed. 
    						
    							DK424 Installation
    Reserve Power Installation
    5-38Strata DK I&M    5/99
    RBDB1A
    or
    RBDB2AF1 (250V, 12 amps each)F6 F7
    F5
    F4
    F3
    F2
    RBDB1 (6 cabinets)
    or RBDB2 (7 cabinets)
    (Shown with cover off)
    BATT
    PSU RBDB1
    or RBDB2
    (shown with
    cover on)
    Top 
    Mounting Hole
    Top Mounting Hole
    Bottom Mounting
    Hole Right Side View Remove
    three side
    screws to 
    remove cover RBDB1
    or RBDB2
    (shown with
    cover on)
    Bottom
    Cabinet
    (wall mount
    installation)
    Second
    Cabinet Up
    (floor mount
    installation)
    Remove
    three side
    screws to 
    loosen cover
    Bottom Mounting Screw
    PSU
    +– +–
    1475
    BATT
    (RBDB2 only)
    Figure 5-23 Battery Distribution Box (RBDB) Installation
    Wall/Floor Mount, Three or More Cabinets with Reserve Battery Back Up 
    						
    							DK424 Installation
    Reserve Power Installation
    Strata DK I&M 5/995-39
    DK424 Installation
    + – + –
    BATT
    PSU
    +
    + –
    – 12 Volt 12 Volt
    Right Side View
    Battery 
    Cabinet or Rack
    RBTC1A-1.5M cables from RBDB/PSU connectors to 
    individual power supply RBSU280 “BATT” connectors 
    Battery Distribution
    Box RBDB1A 
    (Three or more cabinets,
    up to six. RBDB2A is
    required for seven cabinets)
    White Wires
    16 AWG WireTwo “C”
    cables to
    connect
    batteries
    in series
    Black Wires
    12 Amp Fuse RBTCIA-2M cables to connect
    batteries to RBDB distribution box
    (6.5 ft cables)RBDB To “BATT” 
    Connector
    RPSU 280
    Bottom Cabinet To “BATT” 
    Connector
    RPSU 280
    Cabinet 5 To “BATT” 
    Connector
    RPSU 280
    Cabinet 4 To “BATT” 
    Connector
    RPSU 280
    Cabinet 3 To “BATT” 
    Connector
    RPSU 280
    Cabinet 2 To “BATT” 
    Connector
    RPSU 280
    Top Cabinet
    1
    2
    3-24VPOWER
    +5V
    -5V
    AC INFGDC OUT
    +-
    ON
    OFF
    BATTRBTC1A-1.5M
    Cable
    AC
    Power
    Cord
    RPSU280 Power Supply
    Front View
    DKSUB Ü
    DKSUE Ü
    1476
    Figure 5-24 Six Cabinet Reserve Power, Three to Six (Wall Mounted Cabinets)
    Notes
    lSix RBTC1A-1.5M cables are supplied with each RBDB1A
    lOne “C” cable is supplied with each RBTCIA-2M
    NoteSee Battery Requirements in Figure 5-25 on 
    Page 5-41. 
    						
    							DK424 Installation
    Reserve Power Installation
    5-40Strata DK I&M    5/99
    + – + –
    BATT
    PSU
    +
    + –
    – 12 Volt 12 Volt
    Right Side View
    Battery 
    Cabinet or Rack
    RBTC1A-1.5M cables from RBDB2/PSU connectors to 
    individual power supply RBSU280 “BATT” connectors
    (supplied with RDBD2). 
    White Wires
    16 AWG WireThree “C”
    cables to
    connect
    batteries
    in series
    Black Wires
    12 AMP Fuse RBTCIA-2M cables to connect
    batteries to RBDB2 distribution box
    (6.5 ft cables)RBDB2 To “BATT” 
    Connector
    RPSU 280
    Bottom Cabinet To “BATT” 
    Connector
    RPSU 280
    Cabinet 6 To “BATT” 
    Connector
    RPSU 280
    Cabinet 5 To “BATT” 
    Connector
    RPSU 280
    Cabinet 4 To “BATT” 
    Connector
    RPSU 280
    Cabinet 3 To “BATT” 
    Connector
    RPSU 280
    Cabinet 2
    To “BATT” 
    Connector
    RPSU 280
    Top Cabinet
    Cable supplied with RC7C1A-1.7M cable kit.
    1
    2
    3-24VPOWER
    +5V
    -5V
    AC INFGDC OUT
    +-ON
    OFF
    BATTRBTC1A-1.5M
    Cable
    AC
    Power
    Cord
    RPSU280 Power Supply
    Front View
    DKSUB Ü
    DKSUE Ü
    2071
    NoteSee Battery Requirements in 
    Figure 5-25 on Page 5-41.
    Figure 5-25 Seven Cabinet Reserve Power (Wall Mounted Cabinets) 
    						
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