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Toshiba Strata Dk14, Dk40i, Dk424 Installation And Maintenance Manual
Toshiba Strata Dk14, Dk40i, Dk424 Installation And Maintenance Manual
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DK424 Installation AC Power Cabling Installation Strata DK I&M 5/995-31 DK424 Installation AC Power for Three or More Cabinets (Wall Mount) Local electrical codes specify that a maximum of one or two AC power cords from the system can be plugged into wall outlets. Systems with three or more cabinets must be equipped with power strips (RPSB1 or RPSB2) to adhere to this requirement. Each power strip has three outlets and an AC power cord. Three- or four-cabinet systems require one power strip, while five- to seven-cabinet systems require two or three power strips, depending on local electrical code requirements pertaining to the number of AC power cords (one or two) allowed from the system. ä To install AC power cabling to wall-mounted systems with three or more cabinets Refer to Figures 5-19~5-22 and follow these steps: 1. Make sure all power supply (RPSU280) switches are in the off position. 2. Secure power strips to applicable cabinets. 3. For AC power cords that will be plugged directly into a wall outlet: Undo the tie wrap that keeps the cord coiled. Plug female end of the cord into the power supply, and plug the male end into the wall outlet. 4. For AC power cords that will be plugged into power strips: Do not undo the tie wrap that keeps the cord coiled. Plug female end of the cord into the power supply, and plug the male end into the power strip. Plug the power strip power cord into a wall outlet. NotePower Supply testing procedures are provided in Chapter 12 – Fault Finding, which should be referred to if it is suspected that the power supply does not work properly. AC Power for Three or More Cabinets (Floor Mount) UL specifies that floor-mounted systems with three or more cabinets require the installation of a Conduit Connection Box (RCCB1 or RCCB2) to connect AC power cabling (and reserve power) to the system. AC power cabling for floor-mounted systems with three or more cabinets requires the installation of one or two power strips (RPSB1and RPSB2), depending on the number of cabinets installed. ä To connect AC power cabling to floor-mounted systems with three or more cabinets Refer to Figures 5-19~5-19, 5-22, 5-26 and 5-27, and follow these steps: 1. Make sure that the conduit connection box is installed on the bottom cabinet. The box can be installed by the regular system installer. 2. Have a licensed electrician install conduit and cabling from the AC power source to the conduit connection box and local electrical codes. The remaining steps in this procedure can be performed by the regular system installer. 3. Make sure all power supply (RPSU280) switches are in the off position. 4. Secure power strips to applicable cabinets. 5. For each power supply: Plug the female end of the provided AC power cord into the power supply, without removing the tie wrap that keeps the cord coiled. Plug the other end of the cord into a power strip. 6. Plug power strip power cords into the conduit connection box.
DK424 Installation Reserve Power Installation 5-32Strata DK I&M 5/99 Reserve Power Installation Two or four customer-supplied, 12VDC batteries (80 amp hours maximum) can be connected to the system as a power failure backup. In the event of a power failure, the system automatically switches over to battery power without any interruption to existing calls or other normal system functions. The length of time reserve power operates depends on the system, size and number of batteries provided, and the system load. Typical reserve power duration estimates and battery specifications are estimated with the following considerations (see Table 5-4): ©Batteries have full charge at start of operation. ©Two or four batteries connected per Figure 5-25. ©Batteries are 12VDC, rated at 80 amp/hours each. ©System is operating at full load traffic with LCD phones. ©Batteries used for this test are gel-cell and maintenance-free. Reserve duration will vary depending upon battery type, age, and manufacturer. These figures should only be used as an estimate. Table 5-4 Typical Reserve Power Duration Estimate The procedure for installing reserve power varies, depending on the number of cabinets in the system and the mounting method employed in installing the cabinets. The following text details reserve power battery installation requirements. Number of Cabinets1234567 Estimated operation time Two-battery configuration 16.0 hr 8.0 hr 5.0 hr 3.7 hr 3.0 hr 2.5 hr 0.5 hr Estimated operation time Four-battery configuration32.0 hr 16.0 hr 10.0 hr 7.5 hr 6.0 hr 5.0 hr 2.0 hr DC Current Drain (-24 VDC)3.5 amps 6.7 amps 9.9 amps 13.1 amps 16.3 amps 19.5 amps 22.7 amps AC Input Current (AC Current Limitation by National Electric Code)2.5 amps 5.0 amps 7.5 amps 10.0 amps 11.5 amps 15.0 amps 17.5 amps WARNING! Some batteries can generate explosive gases. Therefore... Ensure that batteries are located in a well-ventilated area. Do not smoke near batteries. Avoid creating any electrical sparks near batteries. Use commercially available battery enclosures to reduce risk to nearby people and equipment. WARNING! Battery cables that exit the cabinet(s) are not UL listed because of possible incorrect installations. Have a licensed electrician install these cables.
DK424 Installation Reserve Power Installation Strata DK I&M 5/995-33 DK424 Installation Reserve Power for One or Two Cabinets (Wall Mount) 1. Connect the black jumper wire (supplied with the PBTC-3M cable) from the positive terminal of one 12VDC battery to the negative terminal of the second 12VDC battery (Figure 5-20). 2. Ensure that a serviceable 10-amp fuse is installed in the in-line fuse holder of the PBTC-3M cable. 3. Connect the PBTC-3M battery cable white lead to the open positive terminal of the 12VDC battery. Connect the black lead to the open negative terminal of the second 12VDC battery. Important!The cabinet(s) must be connected to the (live) AC power source, and the power supply ON/OFF switch set to ON prior to the final step of connecting the reserve power batteries to the power supply via the BATT+/- receptacle. If the batteries are connected after AC power is lost, reserve power will not function. 4. Connect the PBTC-3M battery cable two-prong male plug to the Base Cabinet power supply BATT +/- receptacle. 5. Repeat Steps 3 and 4 to connect a PBTC-3M to the Expansion Cabinet. 6. To test reserve power operation, disconnect system AC power plugs with power supply ON/ OFF switches in the ON position. The system should continue to operate without interruption. NoteIf connecting four batteries, follow the wiring diagram in Figure 5-25. Reserve Power for Three or More Cabinets (Wall Mount) 1. Install the Battery Distribution Box (RBDB1A or RBDB2) to the bottom cabinet. 2.Connect two Cable “C” jumper wires from the positive terminal of one 12VDC battery to the negative terminal of the second 12VDC battery (Cable “C” is supplied with the RBTC1A-2M cable). 3. Ensure that a serviceable 12-amp fuse is installed in the in-line fuse holder of the RBTC1A- 2M battery cable. 4. Connect the white lead of the RBTC1A-1.5M or RBTC2A-1.7M battery cable to the open positive terminal of the 12VDC battery. Connect the black lead to the open negative terminal of the second 12VDC battery. 5. Connect a second RBTC1A-1.5M or RBTC2A-1.7M in parallel to the first RBTC1A-2M cable per Steps 2, 3 and 4 instructions. 6. Plug the two RBTC1A-1.5M or RBTC2A-1.7M battery cables into the Battery Distribution Box. Important!The cabinets must be connected to the (live) AC power source, and the power supply ON/OFF switches set to ON prior to the final step of connecting the reserve power batteries to the power supplies via the BATT +/- receptacle. If the batteries are connected after AC power is lost, reserve power will not function. 7. Connect the RBTC1A-1.5M or RBTC2A-1.7M cables from the Battery Distribution Box to the BATT +/- receptacle of individual power supplies (6-RBTC1A-1.5M cables are supplied with an RBDB distribution box). RBTC2A-1.7M is required for the seventh cabinet. It must be ordered with part number RCTC1A-1.7A. 8. To test reserve power operation, disconnect the system AC power plugs with the power supply ON/OFF switches in the ON position. The system should continue to operate without interruption. NoteIf connecting four batteries, follow the wiring diagrams in Figure 5-25.
DK424 Installation Reserve Power Installation 5-34Strata DK I&M 5/99 Reserve Power/AC Wiring for Three or More Cabinets (Floor Mount) Floor-mounted systems with three or more cabinets require a Conduit Connection Box (RCCB) to connect reserve power cabling and AC power cabling to the system. Only a qualified electrician can install cabling between the reserve power source and AC power cabling to the conduit connection box. All other steps required to install reserve power, including installation of the Battery Distribution Box (RBDB), can be accomplished by the normal system installer. ä To connect reserve power to floor-mounted systems with three or more cabinets See Figures 5-23 and 5-26~5-28 and follow these steps: 1. Make sure that the Conduit Connection Box is installed on the bottom cabinet. The box can be installed by the regular system installer. 2. Have a licensed electrician install conduit and battery cabling to the Conduit Connection Box and local electrical codes. The remaining steps in this procedure can be performed by the regular system installer. 3. Install the Battery Distribution Box on the second cabinet (the cabinet directly above the bottom cabinet). 4. Plug the two Conduit Connection Box cables (coming from the left side of the RCCB box) into the Battery Distribution Box. Important!The cabinets must be connected to the (live) AC power source, and the power supply ON/OFF switches set to ON prior to the final step of connecting the reserve power batteries to the power supplies via the BATT +/- receptacle. If the batteries are connected after AC power is lost, reserve power will not function. 5. Connect RBTC1A-1.5 and RBTC2A-1.7 cables from the (RBDB or RBDB2) Battery Distribution Box to the BATT +/- receptacle of individual power supplies (6 RBTC1A-1.5 cables come with each RBDB distribution box). RBTC2A-1.7 is a longer cable, required for the seventh cabinet. It must be special ordered with part number RCTC1A-1.7M. 6. To test reserve power operation, turn off the system AC power circuit breaker with power supply ON/OFF switches in the ON position. The system should continue to operate without interruption. Figure 5-19 Outlet Strip (RPSB1 and RPSB2) Installation To AC OutletRPSB1 or RPSB2 Outlet Strip Expansion Cabinet Cabinet Bonding Plate 1471
DK424 Installation Reserve Power Installation Strata DK I&M 5/995-35 DK424 Installation + + – – 12 VOLT 12 VOLT 1 2 3-24VPOWER +5V -5V AC INFGDC OUT +- ON OFF BATTPBTC-3M Cable RPSB280 Power Supply - Front View Right Side View Battery Box or Rack Two Jumper to Connect Batteries in Series (Supplied With PBTC Cable) Black Wires White Wires To Dedicated AC Outlet (See Important Note) Two PBTC-3M Cables Cabinet No. 1 Cabinet No. 2PBTC-3M Cable to BATT Connector of Power Supply in Cabinet 1 PBTC-3M Cable to BATT Connector of Power Supply in Cabinet 2 AC Power Cord White Wire DKSUB ‹ DKSUE ‹ One AC Cord (see Important note below) RPSB2 (see Important note below) 1474 Two AC Power Cords from RPSU280 Power Supplies (Cabinet 1 and 2) 115VAC ± 10VAC (11.5 Amps Max) Figure 5-20 AC and Reserve Power, One or Two Cabinets, Wall or Floor-mounted Important!If local electric code allows only on AC cord from the system, install a RPSB2 in the bottom cabinet (per Figure 5-23). Plug power supplies into the RPSB2 and plug the RPSB2 into the dedicated wall outlet.
DK424 Installation Reserve Power Installation 5-36Strata DK I&M 5/99 CAB 2 CAB 3 CAB 4 CAB 5 CAB 6 CAB 1 RPSB1A RPSB1A RPSU280A RPSU280A AC IN AC IN RPSU280A AC IN RPSU280A AC IN RPSU280A AC IN RPSU280A MBJU (see Note below) Jumper Unit AC IN FG FG FG FG FG FG 2043 Frame Ground Screw (FG) Data Cables 115VAC ± 10VAC (50/60 Hz) (11.5 Amp max) Insulated Ground Wire “B” Earth Ground:Cold Water Pipe Or Ground RodAWG #6 Wire Maximum Length: 60 Feet Per General Rules of Article 250 Of The National Electric Code, NFPA70 ONEAC 6-AP or 6-DP Solid State Secondary Protectors Third Wire AC Ground Building Main Power Panel Electrical Ground“A” 115VAC ±10VAC (50/60 Hz) Dedicated 15 Amp Branch Circuit Third Wire Ground to AC Power AC Cable Intercabinet Power Supply Ground Wire Figure 5-21 AC Power Distribution for Six Cabinets Important!Remove MBJU only when RCTUE/F is installed.
DK424 Installation Reserve Power Installation Strata DK I&M 5/995-37 DK424 Installation CAB 1 CAB 2 CAB 3 CAB 4 CAB 5 CAB 6 CAB 7 RPSB1A RPSB1A RPSB2A RPSU280A RPSU280A AC IN AC IN RPSU280A AC IN RPSU280A AC IN RPSU280A AC IN RPSU280A MBJU (see Note below) Jumper Unit AC IN RPSU280A AC IN FG FG FG FG FG FG FG 2044 AC Cable Intercabinet Power Supply Ground Wire Frame Ground Screw (FG) Data Cables 115VAC ± 10VAC (50/60 Hz) (7.5 Amp max)Insulated Ground Wire “B” Earth Ground: Cold Water Pipe or Ground RodAWG #6 Wire Maximum Length: 60 Feet Per General Rules of Article 250 of the National Electric Code, NFPA70 ONEAC 6-AP or 6-DP Solid State Secondary Protectors Third Wire AC Ground Building Main Power Panel Electrical Ground“A” 115VAC ± 10VAC (50/60 Hz) Dedicated 20 Amp Branch Circuit 115VAC ± 10VAC (50/60 Hz) (10 amp max) Seventh cabinet data cable (order part # RC7C1A-1.7m) Third Wire Ground to AC Power Figure 5-22 AC Power Distribution for Seven Cabinets Important!Remove MBJU only when RCTUE/F is installed.
DK424 Installation Reserve Power Installation 5-38Strata DK I&M 5/99 RBDB1A or RBDB2AF1 (250V, 12 amps each)F6 F7 F5 F4 F3 F2 RBDB1 (6 cabinets) or RBDB2 (7 cabinets) (Shown with cover off) BATT PSU RBDB1 or RBDB2 (shown with cover on) Top Mounting Hole Top Mounting Hole Bottom Mounting Hole Right Side View Remove three side screws to remove cover RBDB1 or RBDB2 (shown with cover on) Bottom Cabinet (wall mount installation) Second Cabinet Up (floor mount installation) Remove three side screws to loosen cover Bottom Mounting Screw PSU +– +– 1475 BATT (RBDB2 only) Figure 5-23 Battery Distribution Box (RBDB) Installation Wall/Floor Mount, Three or More Cabinets with Reserve Battery Back Up
DK424 Installation Reserve Power Installation Strata DK I&M 5/995-39 DK424 Installation + – + – BATT PSU + + – – 12 Volt 12 Volt Right Side View Battery Cabinet or Rack RBTC1A-1.5M cables from RBDB/PSU connectors to individual power supply RBSU280 “BATT” connectors Battery Distribution Box RBDB1A (Three or more cabinets, up to six. RBDB2A is required for seven cabinets) White Wires 16 AWG WireTwo “C” cables to connect batteries in series Black Wires 12 Amp Fuse RBTCIA-2M cables to connect batteries to RBDB distribution box (6.5 ft cables)RBDB To “BATT” Connector RPSU 280 Bottom Cabinet To “BATT” Connector RPSU 280 Cabinet 5 To “BATT” Connector RPSU 280 Cabinet 4 To “BATT” Connector RPSU 280 Cabinet 3 To “BATT” Connector RPSU 280 Cabinet 2 To “BATT” Connector RPSU 280 Top Cabinet 1 2 3-24VPOWER +5V -5V AC INFGDC OUT +- ON OFF BATTRBTC1A-1.5M Cable AC Power Cord RPSU280 Power Supply Front View DKSUB Ü DKSUE Ü 1476 Figure 5-24 Six Cabinet Reserve Power, Three to Six (Wall Mounted Cabinets) Notes lSix RBTC1A-1.5M cables are supplied with each RBDB1A lOne “C” cable is supplied with each RBTCIA-2M NoteSee Battery Requirements in Figure 5-25 on Page 5-41.
DK424 Installation Reserve Power Installation 5-40Strata DK I&M 5/99 + – + – BATT PSU + + – – 12 Volt 12 Volt Right Side View Battery Cabinet or Rack RBTC1A-1.5M cables from RBDB2/PSU connectors to individual power supply RBSU280 “BATT” connectors (supplied with RDBD2). White Wires 16 AWG WireThree “C” cables to connect batteries in series Black Wires 12 AMP Fuse RBTCIA-2M cables to connect batteries to RBDB2 distribution box (6.5 ft cables)RBDB2 To “BATT” Connector RPSU 280 Bottom Cabinet To “BATT” Connector RPSU 280 Cabinet 6 To “BATT” Connector RPSU 280 Cabinet 5 To “BATT” Connector RPSU 280 Cabinet 4 To “BATT” Connector RPSU 280 Cabinet 3 To “BATT” Connector RPSU 280 Cabinet 2 To “BATT” Connector RPSU 280 Top Cabinet Cable supplied with RC7C1A-1.7M cable kit. 1 2 3-24VPOWER +5V -5V AC INFGDC OUT +-ON OFF BATTRBTC1A-1.5M Cable AC Power Cord RPSU280 Power Supply Front View DKSUB Ü DKSUE Ü 2071 NoteSee Battery Requirements in Figure 5-25 on Page 5-41. Figure 5-25 Seven Cabinet Reserve Power (Wall Mounted Cabinets)