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Toshiba Strata Dk14, Dk40i, Dk424 Installation And Maintenance Manual
Toshiba Strata Dk14, Dk40i, Dk424 Installation And Maintenance Manual
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DK424 Installation Cabinet Floor Mounting Strata DK I&M 5/995-21 DK424 Installation Cabinet Floor Mounting One or Two Cabinets 1. Remove front, side, and top covers from cabinet(s) (Figure 5-2). Remove plastic locating parts from all cabinet back covers using a Phillips screwdriver (Figure 5-6). 2. Make sure that cabinet power supplies (RPSU280) are installed per “Power Supply Installation” on Page 5-8. 3. If installing just one cabinet, install the RFMF fixtures on each side of the bottom of the cabinet (Figure 5-13) and place the cabinet where it should be installed (go to Step 6). 4. If installing two cabinets, install a floor fixture (RFMF1) on each side of the cabinet that will be the bottom cabinet, making sure that the fixture is inside of the cabinet edge. 5. If installing two cabinets: ©Set the bottom cabinet on the floor or mount surface, then set the top cabinet on the bottom cabinet. ©Fasten the two cabinets together with the four screws provided: (two screws at front “A” and two at back “B” of cabinet. Place cabinet where it should be installed. ©Connect the Expansion Cabinet data cable to the “CAB. 2” data cable connector on the Base Cabinet (Figures 5-10 and 5-28). 6. Install ground wiring, AC and reserve power cabling, and PCB cabling per the “Recommended Installation Sequence” on Page 5-7. 7. Fill out cabinet/slot identification labels on cabinet(s) (Figure 5-11). 8. Reinstall covers on to cabinet(s). Three or More Cabinets This section shows you how to mount three or more cabinets to a concrete, wood or computer room floor. Use the General Steps for all of these methods first, then the specific steps that follow for each method. 1. Make sure that cabinet power supplies (RPSU280) are installed per “Power Supply Installation” on Page 5-8. 2. Remove front, side, and top covers from all cabinets (Figure 5-2). Remove plastic locating parts from all cabinet back covers using Phillips screwdriver (Figure 5-5). 3. Install a floor fixture (RFMF1) on each side of the bottom cabinet. (Make sure that the fixture is inside of the cabinet edge. For Steps 3~10, see Figures 5-13~5-18. 4. Place cabinet two on top of the bottom cabinet and connect them together at points A and B with the screws provided. 5. Place cabinet three on top of cabinet 2 and connect them together at points A and B with the screws provided. 6. If installing more than three cabinets, install wall brackets (RWBF1) on the top of cabinet 3. Position the 3 cabinets parallel to the wall (2 inches from the wall) and secure the wall brackets to the wall with customer-provided wood screws and wall anchors as required.
DK424 Installation Cabinet Floor Mounting 5-22Strata DK I&M 5/99 7. For systems with just three cabinets, secure the floor fixtures (already attached to the bottom cabinet) to the floor with the customer-provided floor bolts. 8. Refer to the following sub-sections and anchor the system to concrete, wood, or computer room floor. After completing those steps, proceed to Step 12. For systems with four or more cabinets, skip this step and proceed to Step 9. 9. Add remaining cabinets, making sure that the cabinets are connected together at points A and B with the screws provided. 10. For systems with four or more cabinets, make sure that wall brackets (RWBF1) are installed on both sides of the top cabinet, in addition to cabinet three. 11. Check to make sure the cabinets are parallel to the wall. Secure the floor fixtures attached to the bottom cabinet to the floor with the customer-provided floor anchors. 12. Connect the data cable of each Expansion Cabinet to the applicable data cable connector on the Base Cabinet (Figures 5-10 and 5-28). (The data cable from the first Expansion Cabinet should be connected to the connector labeled “CAB. 2”, the cable from the second Expansion Cabinet to the “CAB. 3” connector, etc.) 13. Install ground wiring, AC and reserve power cabling, and PCB cabling per the “Recommended Installation Sequence” on Page 5-7. 14. Fill out cabinet/slot identification labels on each cabinet and reinstall covers on the cabinets. (The top cover should be installed on the top cabinet.)
DK424 Installation Cabinet Floor Mounting Strata DK I&M 5/995-23 DK424 Installation Important! lRFMF1A (two-each) and RWBF1A (six-each) are supplied with the floor installation kit RFIF lUpper and third cabinets must be fixed to the wall with RWBFS on each side (use #12 x 1.25 wood screws and wall anchors, as required) lFloor fixture (RFMF) must be fixed to floor by either anchor bolts, or wall by RWBF wall brackets (see Figures 5-14 and 5-15). A BFront (2) Mouting Screws Provided with RFIF Kit Top Cabinet Wall Securing Brackets (RWBFIA) (Left and Right Side) Back (2) Mounting Screws Provided with RFIF KitB B BB A Bottom Wall Securing Bracket (RWBF1A) Third Cabinet Wall Securing Bracket (RWBF1A) (Left and right side)B B B B A A A A A B B RFMF Mounting Screws RFMF is inside of cabinet edgeRFMF Mounting ScrewsFloor Fixture (RFMF1A) Anchor Bolts (2) Anchor Bolts (2)1849 B A A A B 1 Figure 5-13 DK424 Cabinet Floor Installation
DK424 Installation Cabinet Floor Mounting 5-24Strata DK I&M 5/99 Note RWBF1A (3-pairs) and RFMF1A (1-pair) are supplied with floor installation kit RFIF. Customer- supplied anchor bolts (each side)RWBF RFMFRFMF RFMF RFMF AB ABAB A AAB AB AB ABAB AB AB AB AB RWBF RWBF RWBF RWBF RWBF “A” Front two screws left and right sides “B” Back two screws left and right sides RWBFs are used on left and right sides, wherever indicated RFMFs are used on left and right sides, wherever indicated B B RWBF RWBF RFMFAB AB AB AB AB ABRWBF 2705 Figure 5-14 Floor Mounting Cabinets (Bolted to the Floor) Note RWBF1A (3-pairs) and RFMF1A (1-pair) are supplied with floor installation kit RFIF. RFMF RFMFRFMF RFMF RWBFs are used on left and right sides, wherever indicated RFMFs are used on left and right sides, wherever indicated “A” Front two screws, left and right sides “B” Back two screws, left and right sides RWBF AB ABAB A AAB AB AB ABAB AB AB AB AB RWBF RWBF RWBF RWBF RWBF B B RWBF RWBF RWBF RWBF RFMF RWBF RWBF AB AB AB AB AB ABRWBF RWBF 1850 Figure 5-15 Floor Mounting Cabinets, (Not Bolted to the Floor)
DK424 Installation Cabinet Floor Mounting Strata DK I&M 5/995-25 DK424 Installation Bolt Cabinets to a Concrete Floor 1. Mount the DK424 Base Cabinet on Floor Mount Fixtures (see Figures 5-13 and 5-16). 2. Position the Base Cabinet at the selected installation location. 3. Mark the floor where holes will be drilled. Move the Base Cabinet prior to drilling. NoteCover the Base Cabinet with a drop cloth to protect the power equipment from dust created during drilling. 4. Use a hammer drill to make holes for 3/8-inch bolt anchors. 5. Install the bolt anchors, with plugs, in the drilled holes. 6. Using the driving tool and a hammer, drive each bolt anchor into the floor. 7. Move the Base Cabinet into position on the equipment room floor. 8. Secure the Base Cabinet to the floor using bolts, lock washers, and flat washers. Bolt Cabinets to a Wooden Floor 1. Mount the DK424 Base Cabinet on Floor Mount Fixtures (RFMF). See Figures 5-13 and 5-17. 2. Position the Base Cabinet at the selected installation location. 3. Mark the floor where holes will be drilled. Move the Base Cabinet prior to drilling. NoteCover the Base Cabinet with a drop cloth to protect the power equipment from dust created during drilling. 4. Drill pilot holes to make insertion of 3/8 inch lag bolts easier, and to prevent splitting of wood flooring. 5. Move the Base Cabinet into position on the equipment room floor. 6. Secure the Base Cabinet to the floor using lag bolts, lock washers, and flat washers. Concrete Floor RFMF (Floor mount fixture) DK424 Base Cabinet BoltLockwasher Bolt Anchor Plug 1467 Figure 5-16Floor Mount Installation – Concrete Floor
DK424 Installation Cabinet Floor Mounting 5-26Strata DK I&M 5/99 Bolt Cabinets to a Computer Room Floor 1. Mount the DK424 Base Cabinet on Floor Mount Fixtures (RFMF). See Figures 5-13 and 5-18. 2. Position the Base Cabinet at the selected installation location. 3. Mark the floor where holes will be drilled. Move the Base Cabinet prior to drilling. NoteCover the Base Cabinet with a drop cloth to protect the power equipment from dust created during drilling. 4. Drill holes through tile for 3/8-inch threaded rods. 5. After the tiles have been drilled, insert threaded rods through the holes in the tile and mark the concrete floor directly beneath the holes in the tiles. 6. Remove the tiles. Use a hammer drill to make holes for 3/8-inch bolt anchors. 7. Install the bolt anchors with plugs in the drilled holes. 8. Using the driving tool and a hammer, drive each bolt anchor into the floor. 9. Screw threaded rods into each bolt anchor. 10. Install a hex nut, lock washer, and flat washer on each threaded rod. Screw the nuts down far enough to allow floor tiles to be replaced over the threaded rods. 11. Replace tiles over threaded rods in their original positions on the floor. 12. Reach under the tiles, and screw the hex nuts upward until the flat washers are touching the bottom of the tile. 13. Use a hack saw to cut the threaded rods at a height of approximately 1.5 inches above the floor tile. 14. Move the Base Cabinet into position over the threaded rods. 15. Secure the Base Cabinet to the floor using flat washers, lock washer, and hex nuts on each threaded rod. Wooden Floor RFMF (Floor mount fixture) DK424 Base Cabinet BoltLockwasher 1468 Figure 5-17Floor Mount Installation – Wooden Floor
DK424 Installation Cabinet Floor Mounting Strata DK I&M 5/995-27 DK424 Installation Mount Cabinets to Computer Room Floor (Unbolted) 1. Make sure that cabinet power supplies (RPSU280) are installed per “Power Supply Installation” on Page 5-8. 2. Remove front, side, and top covers from all cabinets (Figure 5-2). NoteAs shown in Figure 5-18, the two screws on each side cover and the three screws on the front cover (the bottom left screw must be completely removed) should only be loosened and the covers slid to the right for removal. Remove plastic locating parts from all cabinet back covers using a Phillips screwdriver (Figure 5-5). 3. Install a floor fixture (RFMF1) on each side of the bottom cabinet (Figures 5-12 and 5-14), making sure that the fixture is inside of the cabinet edge. 4. Secure a wall bracket (RWBF1) to both floor fixtures with the screws provided. Secure the wall brackets to the wall with customer-provided wood screws and wall anchors. 5. Place a cabinet on top of the bottom cabinet and connect the cabinets together at points A and B with the screws provided. 6. Install wall brackets (RWBF1) on the top of cabinet three and secure them to the wall with customer-provided wood screws and wall anchors. 7. Add remaining cabinets, making sure that the cabinets are connected together at points A and B with screws provided. 8. For systems with four or more cabinets, make sure that wall brackets (RWBF1) are installed on both sides of the top cabinet, in addition to cabinet three. 9. Connect the data cable of each Expansion Cabinet to the applicable data cable connector on the Base Cabinet (Figures 5-10 and 5-28). The data cable from the first Expansion Cabinet should be connected to the connector labeled “CAB. 2”, the cable from the second Expansion Cabinet to the “CAB. 3” connector, etc.) Floor Tiles Lead Anchors Concrete Flat Washer Lock Washer Hex Nut RFMF (Floor mount fixture) DK424 Base Cabinet 1469 Figure 5-18Floor Mount Installation – Computer Room Floor
DK424 Installation AC Power and Grounding Requirements 5-28Strata DK I&M 5/99 10. Install ground wiring, AC and reserve power cabling, and PCB cabling per the “Recommended Installation Sequence” on Page 5-7. 11. Fill out cabinet/slot identification labels on each cabinet (see Figure 5-11), then reinstall covers on the cabinets. (The top cover should be installed on the top cabinet.) Cabinet Removal – Floor-Mounted Systems This procedure is written on the presumption that the Base Cabinet is the bottom cabinet of systems with two or more cabinets. 1. Turn the system power OFF, and remove the front and side covers from the cabinet to be replaced and any cabinets above it. Remove the top cover from the top cabinet if it is to be replaced (Figure 5-6). 2. Unplug the AC power cord of the cabinet and any reserve power cabling connected to the power supply. Repeat this procedure for each cabinet above the cabinet to be replaced. 3. If a power strip (RPSB1 or RPSB2) (Figure 5-19), Conduit Connection Box (RCCB1 or RCCB2), or Battery Distribution Box (RBDB1 or RBDB2) is connected to the cabinet, remove it (Figures 5-23 and 5-26). 4. If the cabinet to be replaced is the Base Cabinet (DKSUB424), disconnect all data cables connected to the Base Cabinet data cable connector. 5. If the cabinet to be replaced is an Expansion Cabinet (DKSUE424), disconnect the data cable of the cabinet from the data cable connector on the Base Cabinet. Repeat this procedure for all Expansion Cabinets above the cabinet to be replaced. 6. Disconnect any intercabinet ground wiring or system ground wiring connected to the cabinet. Repeat this procedure for any cabinets above the cabinet to be replaced. 7. Remove any cabinets above the cabinet to be replaced, and then remove the cabinet to be replaced. Cabinet Replacement ä To replace cabinets, refer to “Cabinet Floor Mounting” on Page 5-21 . AC Power and Grounding Requirements The system requires a solid earth ground for proper operation and safety. The AC power cord(s) already contains a conductor for the “third wire ground” provided by the commercial power outlet. An insulated conductor must connect the frame ground terminal on the Base Cabinet (or the bottom Expansion Cabinet) to a cold water pipe or the building ground. Notes lThe “third wire ground” (“A” in Figure 5-28) must be dedicated. The conductor connected to the frame ground must comply with the general rules for grounding contained in Article 250 of the National Electrical Code, NFPA 70, but must not depend on the cord and plug of the system. WARNING! Failure to provide ground may be a safety hazard or lead to confusing trouble symptoms and, in extreme cases, system failure.
DK424 Installation AC Power and Grounding Requirements Strata DK I&M 5/995-29 DK424 Installation AC Power and Third Wire Ground Test Test each “third wire ground” separately for continuity by either measuring the resistance between the third prong terminal (earth ground) and a metal cold water pipe (maximum: 1 ohm) or by using a commercially available earth ground indicator. If neither procedure is possible, perform the following procedure. ä To test each “third wire ground” for continuity 1. Obtain suitable voltmeter, and set it for a possible reading of up to 250VAC. 2. Connect the meter probes between the two main AC voltage terminals (white and black wires) on the wall outlet. The reading obtained should be between 100 ~ 125VAC. 3. Move one of the meter probes to the third terminal (green wire ground, point A in Figure 3- 19). Either the same reading or a reading of zero volts should be obtained. 4. If the reading is zero volts, leave one probe on the ground terminal and move the other probe to the second voltage terminal. CAUTION!If a reading of zero volts is obtained on both voltage terminals (white wire to green wire, black wire to green wire), the outlet is not properly grounded. Omit Steps 5 and 6, and proceed directly to Step 7. 5. If a reading of zero volts on one terminal and a reading of 100 ~ 125VAC on the other terminal is obtained, remove both probes from the outlet. 6.Set the meter to the “OHMS/Rx1” scale. Place one probe on the ground terminal, and the other probe on the terminal that produced a reading of zero volts. The reading should be less than one ohm. CAUTION!If the reading is more than one ohm, then the outlet is not adequately grounded. If the above tests show the outlet AC voltage is not in range or is not properly grounded, the condition should be corrected (per Article 250 of the National Electrical Code) by a qualified electrician before the system is connected. äTo test the frame ground conductor for continuity 1. Disconnect the AC plug(s) of the system to make sure that the separate earth ground paths are separated. 2. With a suitable volt/ohm meter, perform a reading between points “A” and “B” shown in Figures 5-28, 5-21 and 5-22. Verify that the readings do not exceed the figures listed below. If they do, the condition must be corrected by a qualified electrician before the system is connected. WARNING! Hazardous voltages that may cause death or injury are exposed during the following test. Use great care when working with AC power line voltage. WARNING! Hazardous voltages that may cause death or injury are exposed during the following test. Use great care when working with AC power line voltage.
DK424 Installation AC Power Cabling Installation 5-30Strata DK I&M 5/99 A to B: 1 volt maximum then A to B: 1 ohm maximum Intercabinet Ground Connect intercabinet ground wires (supplied with each cabinet) between cabinets in systems with two or more cabinets (Figures 5-21 and 5-22). AC Power Cabling Installation The system requires an input power source of 50/60 cycles, 115VAC ± 10 VAC, and up to 17.5 amps AC to operate. AC power cabling requirements vary, depending on the method of cabinet installation and the number of cabinets. Refer “Summary of Electrical/Environmental Characteristics” on Page 5-4 for electrical power requirements. Some floor-mounted configurations and all wall-mounted configurations require AC outlets, which must be dedicated to system use, fused, and grounded. To avoid accidental turn off, do not configure the outlet with an ON/OFF switch. AC Power for One or Two Cabinets (Wall Mount) Refer to the following instructions to install AC power cabling to floor or wall-mounted systems with just one or two cabinets: 1. Make sure all power supply (RPSU280) switches are in the OFF position. 2. If two cabinets are installed and local electrical code allows only one AC power cord from the system, install the RPSB2 in the bottom cabinet per Figures 5-19 and 5-20. 3. For AC power cords that will be plugged directly into a wall outlet: Undo the tie wrap that keeps the cord coiled. Plug female end of the cord into the power supply, and plug the male end into the wall outlet. 4. For AC power cords that will be plugged into power strips: Do not undo the tie wrap that keeps the cord coiled. Plug female end of the cord into the power supply, and plug the male end into the RPSB power strip. Plug the power strip power cord into a wall outlet (see Figure 5-9). NotePower Supply testing procedures are provided in Chapter 12 – Fault Finding, which should be referred to if it is suspected that the power supply does not work properly.