HP Z5200 Owners Manual

							The complete Full Bleed Foam is constructed of three separate sections, left, center and right. This
procedure only describes how to remove the left section. Removal of the other two sections is identical.
1. Open the Window.
2. Remove the Left Full Bleed Foam from the left platen.
3. Remove the Platen Middle Foams that are exposed once the Full Bleed Foam has been removed.
NOTE: When you reinstall the full bleed foams, take ca re to correctly seat them to avoid possible
damage to the Carriage Assembly.
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							7 Preventive Maintenance
●Preventive Maintenance
●
Preventive Maintenance Kits
Preventive Maintenance
Moisture on the Printer
Users should use the Printer in an environment between 20% and 80% relative humidity. To recover
from moisture condensation, turn the  Printer Off, and, using the main roller as a reference, wait until the
Printer is completely dry before using it again.
Noisy Carriage Bushing
To prevent noisy movement of the carriage, remove aluminum or dust particles from the bushing at the
back of the carriage, and from the slider path alo ng which the bushing moves. Lubricate the slider path
using the Lubrication Kit (refer to the parts and diagrams chapter 
Tools 2 on page 164 ).
Belt Swelling
To prevent new belts from swelling incorrectly, keep th em in their bags with desiccant until you need to
install them.
Cleaning the Printer
To maintain the Printer in good operating condition, keep it free of dust accumulation, ink, and other
contamination. Cleaning intervals ar e determined by the Printer environment and by the types of Printer
supplies used.
Carriage Assembly Lubrication
To ensure correct operation of the printer you must  lubricate the Carriage Assembly whenever any of
the following are encountered if:
● The Front Panel displays Maintenance #1 required.
● There is excessive noise when moving the Carriage Assembly.
● A shut down of the carriage PWM error message appears.
● There are IQ (vertical banding problems).
328 Chapter 7   Preventive Maintenance ENWW 
						

							You should also lubricate the Carriage Assembly whenever you change any of the following service
parts:
● The Carriage Rear Bushing.
● The Carriage Assembly.
● The Carriage Rail Oiler.
To lubricate the Carriage Assembly you will require the Lubrication Kit (refer to the parts and diagrams
chapter 
Tools 2 on page 164. Use the following pr ocedure to lubricate the Carriage Assembly:
1. Use the IPA alcohol (Q6675-60070) and the clea ning cloth to clean the Carriage Rail and the
Carriage Slider Rod.
2. Use an Oil Dispenser (Q6675-60062) to lubricate the Carriage Rail and the Carriage Slider Rod.
3. Replace the Carriage  Rail Oiler (refer to 
Carriage Rail Oiler on page 260) with the new one
contained in the kit and add 2-3 drops of oil to the foam of the Carriage Rail Oiler.
4. Use an Oil Dispenser (Q6675-60062) to  lubricate the Carriage Rear Bushing.
General Cleaning
Proper general cleaning should include the following:
NOTE:To prevent an electric shock, make sure that the Printer is switched OFF and unplugged before
any cleaning is performed. Do NOT let any water get inside the Printer.
1. Blow away dust accumulation wi th compressed air if available.
2. Clean the outer surface of the Printer with a damp  sponge or cloth. Use a mild soap and water
solution if necessary. Do not use abrasive cleaners.
3. Wipe the Printer dry with a soft lint-free cloth.
Cleaning the Drive Roller and Overdrive
NOTE: If ink is spilled on the Overdrive, remove the ink immediately. Due to the inks reflectance, ink
on the Overdrive can disrupt the Printers edge-sensing function.
To remove any ink from the Overdriv e, perform the following procedure:
Prevent water or other liquids from running onto el ectrical components or circuits, or through openings
in the Electronics Module.
1. Perform the Turn Drive  Roller Utility (Refer to 1. Turn Drive Roller on page 126).
2. Open the window and apply any common household cleaning solution (water based only) to a soft,
lint-free rag and apply it to the  Drive Roller and Overdrive surface  while it is rotating. Make sure
that you thoroughly clean the Dr ive Roller and Overdrive surface.
3. Press Enter when you have completed the cleaning procedure.
4. Allow the Drive Roller to dry before loading media in to the Printer.
Level of Printer Usage
Normal printer use means 6,000,000 Carriage Cycles  (which corresponds to approximately 100,000 A0
prints on average).  Under normal usage conditions , it will be approximately 5 years before the printer
needs maintenance. If the printer is used more than the normal usage conditions, then it will need
maintenance service much more frequently.
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							One of the EEROM counters is assigned to counting the number of carriage cycles.
Service PartLIFE_VALUEMaintenance Advice
Belt Cycles3000000PMKIT1
Bushings Life3000000PMKIT1
Trailing Cable Cycles3000000PMKIT1
Scan Axis Cycles3000000PMKIT1
Scan Axis Distance Covered4500000PMKIT1
Tubes Cycles3000000PMKIT1
Right Spittoon Volume600000000PMKIT2
Left Spittoon Volume51000000PMKIT2
Cutter Life25000 PMKIT3
When these components of the Printer exceed this amount, the front panel displays the following
message:
Maintenance #1 required 
 Maintenance #2 required ”
Once one of the maintenance advised messages is displayed, the relevant preventive maintenance kit
must be used to replace the most worn parts of the printer. Use the Removal and Installation Chapter
of this Service Manual as a guide to replace the necessary parts.
Preventive Maintenance Kits
Preventive Maintenance Kit #1
The Preventive Maintenance Kit #1 is av ailable using the following part number CQ113-67009 and
contains the following parts:
P/N CQ113-67009:
Part NumberDescription
CQ113-67010Carriage Assy SV
CQ113-67014Trailing Cable 44 SV
Q6677-60007Ink Supply Tubes 44 SV
CH538–67018Belt
CH538-60141Scan-Axis Motor
Q5669-60692 Lubrication Kit SV
330 Chapter 7   Preventive Maintenance ENWW 
						

							Preventive Maintenance Kit #2
The Preventive Maintenance Kit #2 is available using the following part number Q6675-67012 and
contains the following parts:
Part NumberDescription
Q6718-67025Service Station SV
Q5669-67049 Left spittoon SV
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							8Printer menu Map
The following pages show the Menu Map print which is available through the front panel Internal
Prints r>User Information Prints >Print menu Map.  These menus can be used for guiding the
customer through the menu system when  troubleshooting a printer issue remotely.
Figure 8-1   Paper Menu
Figure 8-2  Job Management Menu
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							Figure 8-3  Ink Menu
Figure 8-4  Setup Menu
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							Figure 8-5  Image quality maintenance menu
Figure 8-6  Connectivity Menu
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							Figure 8-7  Internal Prints Menu
Figure 8-8  Information Menu
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