HP Z5200 Owners Manual
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3.Hook the spring of the Pinchwheel Assembly you are installing with the Pinchwheel Insertion Tool. 4.Attach the spring to its attachment point on the hanger and remove the Pinchwheel Insertion Tool. 5.Attach the new Pinchwheel Assembly with the two T-15 screws that secure to the printer but do fully NOT tighten the screws. ENWW Pinchwheel Assembly 317
6.Compress the Pinchwheel Alignment Tool. 7.Position the Pinchwheel Alignment Tool on the platen so it is aligned with the two adjacent Pinchwheels to the one you are installing. 8.Push the replacement Pinchwheel Assembly fully forward so it is firmly against the Pinchwheel Alignment Tool to align it correctly. 318 Chapter 6 Removal and Installation ENWW
9.Fully tighten the two T-15 attachment screws tighten. 10.Remove the Pinchwheel Alignment Tool. Pinch Roller Removal NOTE: Switch off the printer and remove the power cable. 1.Open the Window 2. Raise the Media Lever. ENWW Pinch Roller 319
3.Apply enough downward pressure to the Pinch Roller to release it from the Pinchwheel Assembly. 4.Remove the Pinch Roller. NOTE: When you finish installing or replacing this component, you must perform the necessary Service Calibrations. To find which ca librations you must perform, refer to Service Calibration Guide to Removal and Installation on page 170. Left Starwheel Lifter Removal NOTE:Switch off the printer and remove the power cable. 1.Remove the Front Cover (refer Front Cover on page 177). 2. Remove the Left Cover (refer Left Cover on page 188). 3. Remove the Electronics Module (Main PCA and PSU) (refer Electronics Module (Main PCA and PSU) on page 298). 4. Remove the Left Spittoon (refer Left Spittoon on page 306). 5. Remove the Starwheel Assembly (refer Starwheel Assembly on page 301). 320 Chapter 6 Removal and Installation ENWW
6.Remove two T-8 screws that secure the Left Starwheel Lifter to the printer. 7.Rotate the Left Starwheel Lifter sufficient ly to disengage the right attachment lug. 8.Tilt the Left Starwheel Lifter sufficiently to disengage the left attachment lug. ENWW Left Starwheel Lifter 321
9.Remove the Left Starwheel Lifter from the printer. NOTE: When you finish installing or replacing this component, you must perform the necessary Service Calibrations. To find which ca librations you must perform, refer to Service Calibration Guide to Removal and Installation on page 170. Right Starwheel Lifter Removal NOTE:Switch off the printer and remove the power cable. 1.Remove the Front Cover (refer Front Cover on page 177). 2. Remove the Right Cover (refer Right Cover on page 185). 3. Remove the Starwheel Assembly (refer Starwheel Assembly on page 301). 4. Loosen the T-10 uncapping screw sufficiently so you can manually move the Carriage Assembly in step 5. 322 Chapter 6 Removal and Installation ENWW
5.Push the Carriage Assembly into the print path. 6.Remove one T-15 screw that secures the Drop Detector to the Service Station. 7.Rotate the Drop Detector vertica lly to gain access to the two screws that secure the Right Starwheel Lifter. ENWW Right Starwheel Lifter 323
8.Remove two T-8 screws that secure the Right Starwheel Lifter to the printer. 9.Rotate the Right Starwheel Lifter sufficiently to disengage the right attachment lug. 10.Tilt the Right Starwheel Lifter sufficiently to disengage the left attachment lug. 324 Chapter 6 Removal and Installation ENWW
11.Remove the Right Starwheel Lifter from the printer. NOTE:When you finish installing or replacing this component, yo u must perform the necessary Service Calibrations. To find which calibrations you must perform, refer to Service Calibration Guide to Removal and Installation on page 170 . Starwheel Motor Removal NOTE: Switch off the printer and remove the power cable. 1.Remove the Front Cover (refer Front Cover on page 177). 2. Remove the Left Cover (refer Left Cover on page 188). 3. Remove the Electronics Module (Main PCA and PSU) (refer Electronics Module (Main PCA and PSU) on page 298). 4. Remove the Left Spittoon (refer Left Spittoon on page 306). 5. Disconnect the Starwheel Motor electrical connector. ENWW Starwheel Motor 325
6.Carefully pull the two gear wheels off their shafts to gain access to the Starwheel Motor attachment screws. 7.Remove three T-15 screws that secure the Starwheel Motor to the printer. 8.Lift the Starwheel Motor out of the printer. NOTE: When you finish installing or replacing this component, you must perform the necessary Service Calibrations. To find which ca librations you must perform, refer to Service Calibration Guide to Removal and Installation on page 170. Full Bleed Foam Removal NOTE:Switch off the printer and remove the power cable. 326 Chapter 6 Removal and Installation ENWW