Cisco 6500e Manual

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Catalyst 6500 Series Switches Installation Guide
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Chapter 1      Preparing for Installation
  Site Preparation Checklist
Table 1-4 Site Planning Checklist
Task No. Planning Activity  Verified By Time Date
1 Space evaluation:
Space and layout
Floor covering
Impact and vibration
Lighting
Maintenance access
2 Environmental evaluation:
Ambient temperature
Humidity
Altitude
Atmospheric contamination
Airflow
3 Power evaluation:
Input power type
Power receptacles (Depends on power supply)1
Receptacle proximity to the equipment
Dedicated (separate) circuits for redundant 
power supplies
UPS for power failures2
DC systems: Proper gauge wire and lugs
1. Verify that each power supply installed in the chassis has a dedicated AC source or DC source circuit. 
2. Refer to the power supply’s kVA rating as a sizing criteria in determining the output required by the UPS. The power supply’s 
kVA rating value is listed in the specifications table for each power supply in Appendix A.
4 Grounding evaluation:
Circuit breaker size
CO ground (AC- and DC-powered systems)
5 Cable and interface equipment evaluation:
Cable type
Connector type
Cable distance limitations
Interface equipment (transceivers)
6 EMI evaluation:
Distance limitations for signaling
Site wiring
RFI levels 
						

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Catalyst 6500 Series Switches Installation Guide
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Chapter 1      Preparing for Installation
  Site Preparation Checklist 
						

							CH A P T E R
1-1
Catalyst 6500 Series Switches Installation Guide
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1
Installing the Switch
NoteIn this publication, the term Catalyst 6500 series refers only to the switch chassis listed in Chapter 1. 
The Catalyst 6000 series switches (Catalyst 6006 and Catalyst 6009 switches) are described in a 
separate publication, the Catalyst 6000 Series Switch Installation Guide.
This chapter describes how to install a Catalyst 6500 series switch. The chapter is divided into sections 
that cover installing the different Catalyst 6500 series chassis. Pointers within the overall chassis 
installation procedures point to separate installation procedures that cover installing various components 
and assemblies. The process of installing the switch can be broken down into a series of tasks. These 
tasks are listed in Ta b l e 1 - 1.
Table 1-1 Catalyst 6500 Series Switch Installation Process
Task Description
Unpacking the switch Remove the switch from the packaging materials.
NoteWe recommend that you save the packaging material for use 
later if you need to move the chassis.
Installing the switch All Catalyst 6500 series chassis can be rack-mounted. Some chassis 
offer the option of installation as a freestanding unit through the use 
of rubber feet or stabilizer brackets.
Connecting the chassis to system 
groundConstruct and attach a system ground wire from the building (earth) 
ground to the system ground point on the chassis.
Installing and cabling the power 
supply or suppliesNormally, one power supply is shipped installed in the chassis. The 
second power supply, if part of the switch configuration, is shipped 
separately. You now install the second power supply and connect the 
power supplies to source power, either AC or DC.
Cabling the supervisor engine 
and modules to the networkThe various ports on the supervisor engine and on the modules that 
are installed in the chassis must be connected to the network. This 
process can involve only attaching a network interface cable to the 
module port, or it can include the installation of a transceiver of 
some type in the supervisor engine or module port, and then 
attaching the network interface cable to the transceiver.
Powering up the chassis After completing the network cabling and making sure that system 
ground is connected, the power supplies can be turned on. The 
system powers up and runs through a set of built-in diagnostics. 
						

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Chapter 1      Installing the Switch
  
The chapter contains the following sections:
Rack-Mounting Guidelines, page 1-3
Unpacking the Switch, page 1-5
Chassis Installation Kits and Cable Guides, page 1-5
Installing a Catalyst 6503 or Catalyst6503-E Switch Chassis, page 1-8
Installing a Catalyst 6504-E Switch Chassis, page 1-12
Installing a Catalyst 6506 or Catalyst 6506-E Switch Chassis, page 1-17
Installing a Catalyst 6509 or Catalyst6509-E Switch Chassis, page 1-21
Installing a Catalyst 6509-NEB or Catalyst6509-NEB-A Switch Chassis, page 1-26
Installing a Catalyst 6509-V-E Switch Chassis, page 1-36
Installing a Catalyst 6513 or Catalyst 6513-E Switch Chassis, page 1-42
Generic Installation Procedures, page 1-47
Establishing the System Ground, page 1-52
Installing the Power Supplies in the Switch Chassis, page 1-61
Attaching the Interface Cables, page 1-61
Verifying Switch Chassis Installation, page 1-84
WarningClass 1 laser product. Statement 1008
WarningThis unit is intended for installation in restricted access areas. A restricted access area can be 
accessed only through the use of a special tool, lock and key, or other means of security. 
Statement 1017
WarningOnly trained and qualified personnel should be allowed to install, replace, or service this equipment. 
Statement 1030
WarningUltimate disposal of this product should be handled according to all national laws and regulations. 
Statement 1040
WarningThis equipment must be installed and maintained by service personnel as defined by AS/NZS 3260. 
Incorrectly connecting this equipment to a general-purpose outlet could be hazardous. The 
telecommunications lines must be disconnected 1) before unplugging the main power connector or 2) 
while the housing is open, or both. Statement 1043 
						

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Chapter 1      Installing the Switch
  Rack-Mounting Guidelines
WarningThis product requires short-circuit (overcurrent) protection, to be provided as part of the building 
installation. Install only in accordance with national and local wiring regulations. Statement 1045
WarningDuring this procedure, wear grounding wrist straps to avoid ESD damage to the card. Do not directly 
touch the backplane with your hand or any metal tool, or you could shock yourself. Statement 94
NoteIf you are installing a freestanding (not rack-mounted) Catalyst 6509-NEB, Catalyst 6513, or 
Catalyst 6513-E switch, you must install the stabilizer bracket kit, which is included as part of the 
accessory kit for these two switch chassis. 
Before starting the installation procedures in this chapter, see the “Site Preparation Checklist” section 
on page 1-24 to verify that all site planning activities were completed.
Rack-Mounting Guidelines
The Catalyst 6500 series switches are designed to be installed in both open and enclosed racks. Before 
rack-mounting the switch, ensure that the equipment rack complies with the following guidelines:
The width of the rack, measured between the two front-mounting strips or rails, must be 
17.75 inches (45.09 cm).
The depth of the rack, measured between the front- and rear-mounting strips, must be at least 
19.25 inches (48.9 cm).
NoteAll of the Catalyst 6500 series switch chassis are designed to install in standard 19-inch racks.
The rack must have sufficient vertical clearance to insert the chassis. These are the chassis heights:
Catalyst Switch Chassis  Height
6503 7 inches  17.8 cm 4 RU
6503-E 7 inches  17.8 cm 4 RU
6504-E 8.7 inches  22.1 cm 5 RU
6506 20.1 inches 51.1 cm 12 RU
6506-E 19.2 inches 48.8 cm 11 RU
6509 25.2 inches 64.0 cm 15 RU
6509-E 24.5 inches 62.2 cm 14 RU
6509-NEB 33.3 inches 84.6 cm 20 RU
6509-NEB-A 36.65 inches 93.1 cm 21 RU
6509-V-E 36.65 inches 93.1 cm 21 RU
6513 33.3 inches  84.6 cm 20 RU
6513-E 33.3 inches  84.6 cm 20 RU 
						

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Chapter 1      Installing the Switch
  Rack-Mounting Guidelines
NoteChassis height is sometimes measured in rack units (RU or just U) where 1 RU or 1 U equals 1.75 in 
(44.45 mm). A typical server rack is 42 RU or 42 U in height.
CautionIf the rack is on wheels, ensure that the brakes are engaged and that the rack is stabilized.
NoteTo maintain proper air circulation through the Catalyst switch chassis, we recommend that you maintain 
a minimum 6-inch (15 cm) separation between a wall and the chassis air intake or a wall and the chassis 
air exhaust. You should also allow a minimum separation of 12 inches (30.5 cm) between the hot air 
exhaust on one chassis and the air intake on another chassis. Failure to maintain adequate air space can 
cause the chassis to overheat and the system to fail. On Catalyst switch chassis in which the airflow is 
from front to back, the chassis may be placed side-by-side. 
WarningTo prevent bodily injury when mounting or servicing this unit in a rack, you must take special 
precautions to ensure that the system remains stable. The following guidelines are provided to 
ensure your safety:
 This unit should be mounted at the bottom of the rack if it is the only unit in the rack.
 When mounting this unit in a partially filled rack, load the rack from the bottom to the top with the heaviest 
component at the bottom of the rack.
 If the rack is provided with stabilizing devices, install the stabilizers before mounting or servicing the unit in 
the rack. 
Statement 1006 
						

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Chapter 1      Installing the Switch
  Unpacking the Switch
Unpacking the Switch
TipDo not discard the shipping container when you unpack the switch. Flatten the shipping cartons and store 
them with the pallet. You will need these containers if you need to move or ship the switch in the future. 
Repacking instructions are provided in Appendix A, “Repacking the Switch.”
To check the contents of the shipping container, perform the following:
Check the contents of the accessory kit. Verify that you received all listed equipment, which should 
include the following: 
–Optional equipment that you ordered, such as network interface cables, transceivers, or special 
connectors
Check the modules in each slot. Ensure that the configuration matches the packing list and that all 
of the specified interfaces are included.
Blank power supply covers are shipped as part of the accessory kit. They are not installed on the 
chassis.
NoteThe Catalyst 6503-E and the Catalyst 6504-E switch chassis are shipped with a shipping bracket 
installed across the front of the chassis slots. Do not remove the shipping bracket at this time; remove 
the shipping bracket after you have installed the chassis in the rack.
Chassis Installation Kits and Cable Guides
Each Catalyst 6500 series chassis ships with an accessory kit. Shipped as part of the accessory kit are 
chassis installation kits and cable guides. The chassis installation kits and cable guide contents vary 
between chassis. Installation kits and cable guides for each Catalyst 6500 series chassis are listed in 
Ta b l e 1 - 2.
Table 1-2 Chassis Installation Kits and Cable Guides
Chassis Installation Kits and Cable Guides
Catalyst 6503 and 
Catalyst 6503-E
Standard 19-inch rack-mount brackets (factory-installed on the 
chassis). Associated rack-mounting hardware is included in the 
accessory kit.
Two 3-slot cable management guides are included in the accessory 
kit.
Catalyst 6504-E
Standard 19-inch L brackets (factory-installed on the chassis). 
Associated rack-mounting hardware is included in the accessory 
kit.
Two 4-slot cable management guides are included in the accessory 
kit. 
						

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Chapter 1      Installing the Switch
  Chassis Installation Kits and Cable Guides
Catalyst 6506 and 
Catalyst 6506-EStandard 19-inch rack-mount L brackets (factory-installed on the 
chassis). Associated rack-mounting hardware is included in the 
accessory kit.
3 RU rack-mount shelf kit is included in the accessory kit.
Two 6-slot cable management guides are included in the accessory 
kit.
Catalyst 6506-E only—Rubber feet installation kit is included in 
the accessory kit. (The kit is used when installing the chassis as a 
freestanding unit on a table or shelf.)
NoteAn optional center rack-mount kit for 23-inch, telco-style racks 
is available for both of these chassis. The kit is not included as 
part of the standard accessory kit, but is available as a 
separately orderable item (WS-C6597=). Installation 
instructions are included with the kit.
Catalyst 6509 and 
Catalyst 6509-E
Standard 19-inch rack-mount L brackets (factory-installed on the 
chassis). Associated rack-mounting hardware is included in the 
accessory kit.
3 RU rack-mount shelf kit is included in the accessory kit.
Two 9-slot cable management guides are included in the accessory 
kit.
Catalyst 6509-E only—Rubber feet installation kit is included in 
the accessory kit. (The kit is used when installing the chassis as a 
freestanding unit on a table or shelf.)
NoteAn optional center rack-mount kit for 23-inch, telco-style racks 
is available for both of these chassis. The kit is not included as 
part of the standard accessory kit, but is available as a 
separately orderable item (WS-C6597=). Installation 
instructions are included with the kit.
Catalyst 6509-NEB
Standard 19-inch rack-mount L brackets (factory-installed on the 
chassis). Associated rack-mounting hardware is included in the 
accessory kit.
3 RU rack-mount shelf kit is included in the accessory kit.
Stabilizer bracket installation kit is included in the accessory kit. 
(The kit is required when installing the chassis as a freestanding 
unit.)
One cable management guide is included in the accessory kit.
Table 1-2 Chassis Installation Kits and Cable Guides (continued)
Chassis Installation Kits and Cable Guides 
						

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Chapter 1      Installing the Switch
  Chassis Installation Kits and Cable Guides
Catalyst 6509-NEB-AStandard 19-inch rack-mount L brackets (factory-installed on the 
chassis). Associated rack-mounting hardware is included in the 
accessory kit.
3 RU rack-mount shelf kit is included in the accessory kit.
One 9-slot vertical chassis cable management system is included in 
the accessory kit.
Catalyst 6509-V-E
Standard 19-inch rack-mount L brackets (factory-installed on the 
chassis). Associated rack-mounting hardware is included in the 
accessory kit.
3 RU rack-mount shelf kit is included in the accessory kit.
One cable management system is included in the accessory kit.
Catalyst 6513 or 
Catalyst 6513-E
Standard 19-inch rack-mount L brackets (factory-installed on the 
chassis). Associated rack-mounting hardware is included in the 
accessory kit.
3 RU rack-mount shelf kit is included in the accessory kit.
Stabilizer bracket installation kit is included in the accessory kit. 
(The kit is required when installing the chassis as a freestanding 
unit.)
Two 13-slot cable management guides are included in the 
accessory kit.
NoteAn optional center rack-mount kit for 23-inch, telco-style racks 
is available for this chassis. The kit is not included as part of the 
standard accessory kit, but is available as a separately orderable 
item (WS-6513-RACK-MNT=). Installation instructions are 
included with the kit.
Table 1-2 Chassis Installation Kits and Cable Guides (continued)
Chassis Installation Kits and Cable Guides 
						

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Chapter 1      Installing the Switch
  Installing a Catalyst 6503 or Catalyst 6503-E Switch Chassis
Installing a Catalyst 6503 or Catalyst 6503-E Switch Chassis
This section provides procedures for installing either a Catalyst 6503 or a Catalyst 6503-E switch 
chassis in a rack assembly and installing the optional cable guide assemblies. 
Installation Accessory Kit
The Catalyst 6503 and Catalyst 6503-E switch chassis are both designed to be installed in a standard 
19-inch rack, either open or enclosed, using 19-inch rack-mount brackets that are factory installed on 
the left-front and right-front of the chassis. Included in the installation accessory kit are both 10-32 x 
0.75-inch and 12-24 x 0.75-inch screws that are used to secure the chassis in the rack. 
NoteDepending on the manufacturer, the rack posts might be prethreaded to accept either 10-32 or 12-24 
screws. If the rack posts are not prethreaded, you must install 10-32 or 12-24 clip nuts or cage nuts to 
secure the rack-mount screws. The clip nuts or the cage nuts are not included as part of the accessory kit 
and must be obtained on your own.
Also included in the accessory kit are two optional cable guides. The two cable guides are installed on 
the front left- and right-sides of the chassis using the same sets of screws (either 10-32 or 12-24) that 
secure the chassis rack-mount brackets to the rack posts.
Rack-Mount Brackets on the Catalyst6503 and the Catalyst 6503-E Switch 
Chassis
The Catalyst 6503 and the Catalyst 6503-E switch chassis are shipped with the two rack-mount brackets 
factory-installed on the front sides of the chassis. The rack-mount brackets are secured to the chassis 
with eight M3 Phillips-head countersunk screws (four screws on each side) as shown in Figure 1-1. 
NoteThe Catalyst 6503-E chassis has a chassis shipping bracket installed across the module slots. The bracket 
has been removed for clarity in Figure 1-1. The Catalyst 6503 switch chassis does not have this shipping 
bracket.
NoteThe rack-mount brackets can also be reversed and installed on the rear of the chassis as an alternative 
method of installation.