Mitel SX-200 DIGITAL Pabx Information Manual

							CHART 5-3 
INSPECT EQUIPMENT 
Step 
1. 
2. 
3. 
4. 
5. 
6. 
7. 
8. 
9. 
10. 
11. 
12. 
13. 
14. 
15. 
16. 
17. 
18. Action Comments 
Remove keys taped to top of cabinet. 
Unlock and open cabinet front door. Ensure that cabinet doors open and 
close easily. 
Tighten all shelf retaining screws. Make sure that all components 
within the cabinet are secure and 
undamaged. 
Verify cards received against invoices. DO NOT UNPACK PCB CARTONS OR 
REMOVE cards from their antistatic 
bags at this time. 
Visually check shelves for damage. Ensure 
that all connector contacts are free of 
foreign matter and undamaged. 
Tag any damaged items and complete 
relevant section of Damage Report. 
Close and lock cabinet door. 
Remove shipping screws from rear door Not applicable for single shelf 
power supply. cabinet. 
Unlock and open rear door. 
Open power supply door, if present. 
Visually inspect power supply for loose or 
damaged components. 
Check that power supply cable harness is 
secure and free from damage. 
Tag any defective item and continue with 
inspection; complete relevant portion of 
Damage Report. 
Check that all cable connectors are seated 
firmly and free from damage. 
Visually inspect backplane for damage. 
Close power supply door. 
Tag defective items and continue. Fill in 
relevant portion of Damage Report. 
Repack tagged items and return according to 
local procedures. 
Page 5-5  
						

							Shipping, Receiving, And installation information 
CHART 5-4 
INSTALL CONTROL CABINET 
Note: Ideally, a Control cabinet is installed to the left of a Peripheral cabinet (existing SX-200@ 
cabinet if upgrading). The cabinets may be separated by up to the length of the PCM cable 
which connects them together. 
Step 
1. 
2. Action 
Place the Control cabinet into its assigned 
position. 
Ensure that the doors open freely, that there 
is adequate room for access, and that the AC 
receptacle and cross-connect blocks are 
within reach of the cables from the cabinet. Comments 
3. 
4. Before making any connections, perform the 
“Verify Ground Connection” chart to ensure 
an adequate ground. When the ground has 
been verified, connect the ground wire to the 
ground stud within the Control cabinet. 
Allow enough room for cables to enter the 
base of the Control cabinet from the sides or 
rear. 
WARNING 
THE FANS INSTALLED IN THE UPPER BACK DOOR OF THE CONTROL CABINET ARE HIGH 
AIR-FLOW DEVICES. LOOSE FOREIGN OBJECTS PLACED IN CLOSE PROXIMITY TO THE FANS 
MAY BE PULLED INTO THE IMPELLERS. SERVICE AND INSTALLATION PERSONNEL MUST 
MAINTAIN A SAFE DISTANCE FROM THE FANS IN ORDER TO PREVENT LOOSE PARTS OF 
CLOTHING OR HAIR FROM BECOMING ENTANGLED IN THE FAN. THE COVERS OVER THE FANS 
PREVENT ACCIDENTAL CONTACT WITH THE ROTATING PARTS, AND MUST ALWAYS BE IN- 
STALLED. 
Page 5-6  
						

							Shipping, Receiving, And Installation Information 
CHART 5-5 
VERIFY GROUND CONNECTION 
Note: 
Before installation can begin a #6 AWG green ground wire must be connected between the 
equipment location and an approved ground (metallic cold water pipe or equivalent where 
it enters building). 
Step 
1. Action 
Before plugging any cards into the cabinet, 
or connecting the Equipment Ground wire, 
ensure the equipment circuit breakers are 
turned off. 
Comments 
Do not power up the PABX. 
2. Plug the AC line cord into the building AC 
receptacle. The #6 AWG green ground wire 
should be connected to an 
approved ground, but not to the 
PABX. 
3. Measure the AC voltage between the PABX Use a good quality, calibrated digital 
ground lug and the “approved” ground wire. multimeter, and always begin 
measurements at the highest range 
setting. 
4. 
5. If the voltage is greater than 1.0 V, stop, and If help is needed, consult your 
locate another approved ground. engineering support group. 
When the voltage is less than 1.0 V, measure Begin the measurements at the 
the resistance; it should be less than 5 highest resistance range. If help is 
ohms. If the resistance is greater than 5 needed, consult your engineering 
ohms, take corrective action to reduce the support group. 
resistance to less than 5 ohms. 
6. Connect the verified ground wire to the 
common ground stud in the control cabinet. 
Page 5-7  
						

							Shipping, Receiving, And Installation Information 
CHART 5-6 
INSTALL PERIPHERAL CABINET 
Step 
1. Action 
Unpack the cabinet and other items, except 
printed circuit cards. Check items received 
against packing list. 
Comments 
2. Inspect the cabinet, shelf, and other items for Ensure that the doors open and 
loose, missing, or damaged parts. close freely, and all cables are 
secure and in place. Remove 
shipping screws from rear door. 
3. Place the peripheral cabinet on the right side 
of the control cabinet. 
4. Route PCM cable PN9 108-026OOO-NA 
between the two cabinets; at this time 
connect only the ground braid to the ground 
stud in each cabinet, and the Control cabinet 
end to J17B of the Control shelf backplane. 
5. Install Surge Clamp on Bay 4, Slot 16, pin 10, 
as shown in Figure 4-5. Ensure that the top 
of Surge Clamp is towards the top of the 
shelf. The top of the connector plugs onto 
pins 9 and 10. 
Page 5-6  
						

							Shipping, Receiving, And Installation information 
CHART 5-7 
INSTALL ANALOG BAY 3 KIT 
Step 
1. 
Action 
Unpack kit and inspect contents for loose, 
damaged, or missing items. 
Comments 
2. Open Control cabinet doors, set power 
switches to OFF, set main breaker on rear 
door to OFF, and remove line cord from wall 
outlet. 
3. Remove rear door fan assembly 
- unplug fan supply cord, detach cord strain 
relief at stud 
- remove door ground wire at door stud 
- remove door 
4. Remove rear door 
- unplug AC distribution unit supply cord 
and unfasten cord strain relief 
- remove door ground wire at door stud 
- loosen four screws securing rear door 
retaining bar 
- slide retaining bar up, releasing the rear 
door 
- replace lower right hand retaining bar 
securing screw with #lO x 7/8” screw from 
kit (to secure main power cable strain relief). 
5. Unpack the Interconnect and Power Fail 
Transfer (PFT) cards; inspect for loose, 
damaged, or missing items. The optional PFT card should be 
installed concurrently. 
6. Install the Interconnect card on the upper left 
side of the cabinet (from rear) with six sets 
(screws, lockwashers, and flat washers). 
7. If a PFT card is to be installed also, remove 
the six securing screws from the front of the 
Control shelf and slide it forward. 
8. Install the PFT card below the Interconnect 
The PFT card is optional. 
card with six sets (8-32 x 3/8” screws, 
lockwashers, flat washers). 
9. Replace the Control shelf with its associated Be sure that the antistatic wrist 
hardware. strap is securely in its original 
location. 
Page 5-9  
						

							Shipping, Receiving, And Installation Information 
CHART 5-7 (CONT’D) 
INSTALL ANALOG BAY 3 KIT 
Step 
10. 
11. 
Action 
Connect the wiring harness, 2”d D.C., (pn 
103148501) between the Interconnect card 
and the PFT card. 
Interconnect Colour PFT 
TB301-1 Brown TB-3 
TB30 1-2 Blue TB-5 
TB30 1-3 
TB30 l-4 White TB-6 
‘TB30 1-5 Red TB-7 
TB30 1-6 Orange TB-4 
TB30 1-7 Yellow TB-2 
Install cutover monitor cable (pn 114905501) 
from P18 on Interconnect card to TB-7 on 
PFT card. Secure connector with a tie wrap. 
Comments 
12. Connect ground strap (pn 105671501) from 
TB301-3 to Control shelf frame with 6-32 x 
5/16” screw, lockwasher and external tooth 
lockwasher. 
13. 
14. Unpack shelf; refer to Figure 5-2. 
Check backplane and shelf for cracks, bent 
pins, loose or missing items, or other 
damage. Connect brown backplane wire near 
TBl to shelf frame with 6-32 x 3/8” screw, 
external tooth lockwasher, lockwasher, nut. 
15. Place shelf onto shelf guides and secure 
from front with eight lo-32 screws, 
lockwashers, and flat washers. 
16. Connect ground wire found attached to 
upper right corner of Control shelf frame to 
lower right corner of Peripheral shelf (Bay 3), 
using 6-32 x 3/8” screw, external lock 
washer, lockwasher, and nut. 
17. Route the DC power cable (pn 114904501) 
within the cabinet. The cable is routed up 
from the power supply, across the top of the 
cabinet, and down to the terminal blocks on 
the backplane and interconnect card. 
Page 5-10  
						

							Shipping, Receiving, And Installation Information 
EQIJJEy;NT POLVETHVLENE 
PACKING 
PIECES 
 END 
SUPPORT 
KA0185ROEO 
Figure 5-2 Equipment Analog Shelf Packaging 
Page 5-l 1  
						

							Shipping, Receiving, And Installation Information 
CHART 5-7 (CONT’D) 
INSTALL ANALOG BAY 3 KIT 
Step 
18. 
Action 
Connect the DC power cable leads to the 
Bay 3 backplane, as shown in Figure 4-l 1. 
Comments 
19. Connect the DC power cable to the 
Interconnect card as follows: 
TB301-1 brown 
TB301-2 blue 
TB301-3 braided gnd cable to Control shelf 
frame 
TB301-4 nc 
TB301-5 nc 
TB301-6 orange 
TB30 1-7 yellow 
20. Connect connectors from Maintenance Panel 
cable to P301 and P303 of Interconnect Card. 
21. Route intershelf PCM Control cabinet cable 
into space between shelves; connect marked 
end to J17A on the Control backplane. 
22. Install cables between Bay 3 and 
Interconnect card; 18 inch (pn 114909501) 
between P6 and P16, and 25 inch (pn 
114910501) between P5 and P17. Secure 
each cable with a cable tie and a connector 
screw. 
23. Install a surge clamp onto the Bay 3 
backplane at slot 16, pins 9 to 32; ensure 
that surge clamp is installed right side up 
(see label on clamp). Refer to Figure 4-11. 
24. Install cables between Bay 3 and distribution 
frame. 
25. 
26. Unpack rear door power supply assembly (pn If damaged or wrong type, repack in 
102966503); inspect for physical damage, and original container and return with 
correct type. completed Damage Report. 
Place rear door power supply onto lower 
door support and lock into closed position 
(this will hold the rear door power supply 
while installing upper support). 
Page 5-12  
						

							Shipping, Receiving, And installation information 
CHART 5-7 (CONT’D) 
INSTALL ANALOG BAY 3 KIT 
Step 
27. 
Action 
Install upper support over power supply 
hinge pin and secure to cabinet with four 
screws and lockwashers. 
Comments 
27. Connect ground lead to rear door power 
supply using hardware from original door. 
29. Plug AC distribution unit assembly supply 
cord into the power supply outlet. Attach 
cable strain relief to power supply door by 
removing power supply cover screw and 
replacing it with an 8-32 x 5/8” long screw 
which also secures the cable strain relief. 
30. Connect the DC power cable connector to 
the power supply. Attach power cable strain 
relief by removing a power supply cover hold 
down screw and replacing it with an 8-32 x 
5/8” screw to fasten cable strain relief to 
cover. 
31. Install rear door fan assembly and two nuts 
on hinge bracket. 
32. Attach door ground wire to door ground 
stud, using hardware removed from old door. 
33. Plug fan power supply cord into connector 
on fan door and attach cord strain relief to 
stud on fan door; use previously removed 
hardware. 
34. Put on the antistatic wrist strap. Always wear the antistatic wrist 
strap when handling printed circuit 
cards. 
35. Unpack each printed circuit card and insert it 
into its assigned slot. 
36. Connect PCM cable previously routed 
between the shelves to connector J2 on the 
front of the Digital Interface Card at Bay 3, 
Slot 18. 
37. Power up PABX and reprogram using 
Customer Data Entry. 
Page 5-13  
						

							Shipping, Receiving, And Installation Information 
CHART 5-8 
INSTALL BAY 3 KIT INTO AN SX-200@ UNIVERSAL CABINET 
Step 
1. Action 
Unpack kit contents and inspect for loose, 
damaged, or missing items. Comments 
2. Open Control cabinet doors, set BPS 
switches to OFF, set main breaker on rear 
door to OFF, and remove line cord from wall 
outlet. 
3. 
4. 
5. 
6. Install Interconnect card with six screws on Top right mounting hole goes to 
the upper left side of the cabinet (viewed sixth hole from top of center side 
from rear). 
rail 
Install shelf rails l/2 inch above Control 
Screws into third hole above 
shelf, and secure to cabinet vertical frame 
Control shelf, with horizontal 
using IO-32 x l/2 screws. 
support below, pointing inward 
Unpack shelf; refer to Figure 5-2. 
Check backplane and shelf for cracks, bent 
pins, loose or missing items, or other 
damage. 
7. 
8. Connect ground wires from backplane to 
card file side panel. 
Place shelf onto shelf rails and secure to 
front frame with eight lo-32 screws. Refer to Figure 5-3, 5-4 and 5-5 for 
installation details 
9. Install blank panel above shelf and route 
leads from switch and LED to rear of cabinet. 
10. At rear of cabinet, disconnect AC wiring from 
door, fan assembly, and remove ground strap 
from frame stud; retain hardware. Remove 
door. 
11. Connect braided wire from upper side panel 
to Interconnect card (TB301-3). Connect 
green wire from lower side panel to frame, 
using an external tooth washer between 
terminal and frame. 
12. 
Route the DC power cable (pn 114904501) 
within the cabinet. The cable is routed up 
from the power supply, across the top of the 
cabinet, and down to the terminal blocks on 
the backplane and Interconnect card. 
Page 5-14