Mitel SX-200 DIGITAL Pabx Information Manual

							Shipping, Receiving, And installation Information 
CHART 5-8 (CONT’D) 
INSTALL BAY 3 KIT INTO AN SX-200@ UNIVERSAL CABINET 
Step 
I Action Comments 
13. 
14. 
15. 
16. 
17. 
18. 
19. 
20. Connect the DC power cable leads to the 
Bay 3 backplane, as shown in Figure 4-7. 
Connect the DC power cable to the 
interconnect card as follows: 
TB301-1 brown 
TB30 l-2 blue 
TB301-3 braided gnd cable to Control shelf 
frame 
TB301-4 nc 
TB301-5 nc 
TB30 1-6 orange 
TB30 1-7 yellow 
Connect leads from switch and LED on blank 
panel mating connector on main DC harness. 
Route intershelf PCM Control cabinet cable 
into space between shelves; connect marked 
end to J17A on the Control backplane. 
Install cables between Bay 3 and 
Interconnect card; 18 inch (pn 114909501) 
between P6 and P16, and 25 inch (pn 
114910501) between P5 and P17. Secure 
each cable with a cable tie and a connector 
screw. 
Install a surge clamp onto the Bay 3 
backplane at slot 16, pins 9 to 32; ensure 
that surge clamp is installed right side up 
(see label on clamp). Refer to Figure 4-11. 
Install cables between Bay 3 and distribution 
frame. 
Remove four screws that hold power panel 
to cabinet; install lower door support onto 
cabinet and secure with lo-32 screws, 
as 
shown in Figure 5-3. 
Page 5-15  
						

							Shipping, Receiving, And Installation Information 
CHART 5-8 (CONT’D) 
INSTALL BAY 3 KIT INTO AN SX-200@ UNIVERSAL CABINET 
Step 
21. 
22. 
23. 
Action Comments 
Replace power panel onto cabinet. 
Unpack rear door power supply assembly (pn If damaged or wrong type, repack in 
102966503); inspect for physical damage, and original container and return with 
correct type. completed Damage Report. 
Place rear door power supply onto lower 
door support, using shim washer, and lock 
door into closed position (this will hold the 
rear door power supply while installing upper 
support). 
24. Install upper support 
and shim washer over 
power supply hinge pin and secure to 
cabinet with IO-32 screws. 
25. Open rear door 
and install blanking plate to 
cover openings in left side frame, and fasten 
with screw, lockwasher, and nut. Remove 
hinges from right side of frame. 
26. Connect ground lead from rear door power 
supply to frame ground stud using existing 
hardware. 
27. Plug AC distribution unit assembly supply 
cord into the powei supply outlet. Attach 
cable strain relief to power supply door by 
removing power supply cover screw and 
replacing it with an 8-32 x 5/8” long screw 
which also secures the cable strain relief. 
Secure AC cable to frame of cabinet near 
center of power supply. 
28. Connect the DC power cable connector to 
the power supply. Attach power cable strain 
relief by removing a power supply cover hold 
down screw and replacing it with an 8-32 x 
5/8” screw to fasten cable strain relief to 
cover. 
29. 
30. Install rear door fan assembly and tighten 
two nuts on hinge bracket. 
Attach door ground wire from door ground 
stud to frame using lo-32 screw and 
external tooth lockwasher. 
31. Plug fan power supply cord into connector 
on fan door and attach cord strain relief to 
stud on fan door. 
32. Put on the antistatic wrist strap. 
Always wear the antistatic wrist 
strap when handling printed circuit 
cards. 
Page 5-16  
						

							Shipping, Receiving, And Installation information 
Step 
33. 
34. 
35. CHART 5-8 (CONT’D) 
INSTALL BAY 3 KIT INTO AN SX-200@ UNIVERSAL CABINET 
Action 
Unpack each printed circuit card and insert it 
into its assigned slot. Comments 
Connect PCM cable previously routed 
between the shelves to connector J2 on the 
front of the Digital Interface Card at Bay 3, 
slot 18. 
Power up DPABX and reprogram using 
Customer Data Entry. 
Page 5-17  
						

							Shipping, Receiving, And Installation Information 
GREEN , 
K~0014ROE0 
Figure 5-3 Grounding - Bay 3 to Frame 
TB301-3 
I 
TBl 
INTERCONNECT 
CARD 
I 
KA0015ROEO 
Figure 5-4 Grounding - Bay 3 to Interconnect Card 
Page 5-18  
						

							Shipping, Receiving, And Installation information 
IPPER SUPPORT 
SHIM WASHERS 
REAR DOOR 
POWER SUPPLY 
FAN ASSEMBLV 
KAOOlGRlEl 
Figure 5-5 Grounding - Fan Door to Frame 
Page 5-19  
						

							Shipping, Receiving, And installation Information 
CHART 5-9 
INSTALL DIGITAL PERIPHERAL SHELF 
Step Action Comments 
INSTALL BAY 3 KIT 
1 
Unpack and inspect contents of kit. 
2 
Power down system. 
3 Open front door and slide digital peripheral 
shelf onto top of Control shelf, 
and fasten to 
front rails with eight lo-32 x 0.5 in. screws, 
as shown in Figure 5-6. 
4 Install filler plate above shelf, and fasten to 
front rails with two IO-32 x 0.5 in. screws, as 
shown in Figure 5-6. 
5 Open rear door, and connect ground wires 
from new shelf as shown in Figure 5-7. Use 
lo-32 x 0.5 in. screw and external tooth lock 
washer to connect to side frame. Refer to 
Figure 5-8 for details of ground connections. 
6 At front of cabinet, attach antistatic wrist 
strap to your wrist, and install Bay Power 
SUPPlY. 
7 At rear of cabinet, connect PCM cable 
between J17A of Control shelf backplane and 
J17A of Bay 3 backplane; connect ground 
leads to associated fasten connectors. 
8 At rear of cabinet, cut off cable ties securing 
power cable to bottom of cabinet. 
9 Route power cable from AC distribution 
along inside side of cardfile side plates, tying 
power cable and braided ground cable to tie 
down clip, and connect plug to Bay Power 
SUPPlY. 
10 Connect signal cables to Bay 3 backplane, 
route out of cabinet with existing signal 
cables, and cross connect at MDF. 
11 If installing Bay 4 kit concurrently, proceed to 
INSTALL BAY 4 KIT instructions. 
12 
13 At front of cabinet, attach antistatic wrist 
strap to your wrist, and install Bay Control 
Card and new peripheral cards. 
Close doors, power up system, and update 
CDE to include new equipment. 
Page 5-20  
						

							Shipping, Receiving, And Installation information 
CHART 5-9 (CONT’D) 
INSTALL DIGITAL PERIPHERAL SHELF 
Step Action 
Comments 
INSTALL BAY 4 KIT 
1 Unpack and inspect Bay 4 kit. 
2 Power down system, and open rear door. 
3 Attach backplane to cardfile with six screws, 
flat washers, and lock washers (as Bay 3); 
place double tab connector at lower left 
corner instead of flat washer. 
4 Connect two ground wires to Bay 3 and to 
Bay 2, as shown in Figure 5-7, using hex 
nuts and split lock washers. Refer to Figure 
5-8 for details of ground connections. 
.5 Open front door and install Bay Power 
Supply in its slot. 
6 At rear of cabinet, cut off cable ties securing 
power cable to bottom of cabinet. 
7 Route Bay 4 AC power cord up inside side of 
cardfile, tie-wrap in place on tiedown clip, 
and plug into Bay Power Supply. 
8 At rear of cabinet, connect PCM cable 
between J17B of Control shelf backplane and 
J17A of Bay 4 backplane; connect ground 
leads to associated fasten connectors. 
9 Connect signal cables to connectors, and 
route out of cabinet with existing signal 
cables, and cross connect at MDF. 
10 
11 At front of cabinet, while wearing the 
antistatic wrist strap, unpack and install new 
circuit cards. 
Close doors, power up system, and update 
CDE to include new equipment. 
Page 5-21  
						

							Shipping, Receiving, And Installation Information 
i-l - 
‘ 
/ 
PANEL 
/ SCREWS (2) 
CARD FILE SCREWS (8) 
KA0239ROEO 
Figure 5-6 Install Digital Peripheral Bay and Panel 
Page 5-22  
						

							Shipping, Receiving, And Installation Information 
CARD FIL 
TO CABINE 
FRAME 
7 
AC LINE 
CORD- 
E6- 
E4 
DG- 
E31 
EDG 
J17A/ 
J17B’ 
A---- 
--- 
_---. 
-- 
-- 
--- 
/ J17A 
,J17A 
PCM CABLES 
y WITH GROUNDS 
TO FASTON TABS 
-E5 
-E5 
Q 
a 
(I AC CORDS 
m GROUND WIRES 
_ BRAIDED GROUNDING SHIELD 
KA023BROEl 
Figure 5-7 Digital Peripheral Bay Connections 
Page 5-23  
						

							Shipping, Receiving, And Installation Information 
KA0107ROEO 
Figure 5-8 Digital Peripheral Bay Ground Connection Details 
Page 5-24