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Hitachi Sj7002 Owners Manual

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    							Step-by-Step Basic Installation
    Inverter Mountingand Installation
    2–10
    Dimensional drawings, continued...
    Model
    SJ700 -150LFUF2
    -150HFUF2/HFEF2
    -185LFU2
    -285HFU2/HFE2
    -220LFU2
    -220HFU2/HFE2
    250 (9.84)
    229 (30.78) 2 - φ 7 (0.28)
    376 (14.8)
    390 (15.35)
    83 (3.27) 190 (7.48)
    3 places 42 x 42.5 Exhaust
    Air intake
    7 (0.28)
    (1.65 x 1.67 )
    9.5 (0.37)
    244 (9.60)
    Model
    SJ700 -300LFU2
    -300HFU2/HFE2
    510 (20.08)
    195 (7.68)
    310 (12.20)
    5 places φ 25 (0.98)
    Exhaust
    Air intake
    2 - 10 (0.39)
    265 (10.43)
    540 (21.26)
    2 - φ 10 (0.39)
    
    Phone: 800.894.0412   
    						
    							SJ7002 Inverter
    Inverter Mountingand Installation
    2–11
    Dimensional drawings, continued... 
    Model
    SJ700 -370LFU2
    -370HFU2/HFE2
    -450LFU2
    -450HFU2/HFE2
    -550HFU2/HFE2
    300 (11.81)
    2 - φ 12 (0.47)
    520 (20.47)
    250 (9.84)
    5 places φ 41 (1.61)
    Exhaust
    Air intake
    2 - 12 (0.47)390 (15.35)
    550 (21.65)
    Model
    SJ700 -550LFU2
    380 (14.96) 2 - φ 12 (0.47)
    248 (9.76)
    670 (26.38)
    5 places φ 41 (1.61)
    Exhaust
    Air intake
    700 (27.56)
    480 (18.90)
    2 - φ 12 (0.47)
    
    Phone: 800.894.0412   
    						
    							Step-by-Step Basic Installation
    Inverter Mountingand Installation
    2–12
    Dimensional drawings, continued...
    Model
    SJ700 -750HFU2/HFE2
    -900HFU2/HFE2390 (15.35)
    300 (11.81)2 - φ 12 (0.47)
    700 (27.56)670 (26.38)
    2 - 12 (0.47)
    270 (10.63)
    Air intake
    Exhaust
    Model
    SJ700 -1100HFU2/HFE2
    -1320HFE2
    -1500HFU22 - φ 12 (0.47)
    740 (29.13)710 (27.95)
    Air intake
    Exhaust
    480 (18.90)
    380 (14.96)
    270 (10.63)
    2 -12 (0.47)
    
    Phone: 800.894.0412   
    						
    							SJ7002 Inverter
    Inverter Mountingand Installation
    2–13
    Dimensional drawings, continued...
    Inverter model
    SJ700 -1850HFU2/HFE2
    695 (27.36)
    Air intake
    Exhaust
    370 (14.56)
    3 - φ 15 (0.59)
    4 - M12 Threaded holes for eyebolts
    965 (37.99)995 (39.17)
    15 
    (0.59)
    57.5 (2.26)
    290 (11.41)
    290 (11.41)
    15 (0.59) 2 - M12 Eyebolts57.5 (2.26)
    15 (0.59)
    200 (7.87)
    300 (11.81) 4 - 11x18 (0.43x0.70)
    M6 Grounding terminal
    200 (7.87) 170 (6.69)
    For M16 270 (10.62) max.
    500 (19.68) max.
    240 (9.44) max.
    PP D
    NP
    DC reactor model
    DCL-H-185
    
    Phone: 800.894.0412   
    						
    							Step-by-Step Basic Installation
    Inverter Mountingand Installation
    2–14
    Dimensional drawings, continued...
    NOTE: The following crimp terminals are includ ed with UL Listed inverter models 
    SJ700-1850HFU2/HFE2.     
    Terminal 
    TypeCorresponding 
    StrandedWire Size,  (mm2)
    Corresponding  Screw Size
    R38–8 R26, 66–42, 42 M8
    38–16 R26, 66–42, 42 M16
    R150–16 117, 2–152, 05 M16
    Model
    R38 - 8
    φ 8.4 (0.33)
    φ 9.4 (0.37)
    φ 13.3 (0.52)
    14
    (0.55)
    42.7 (1.68)
    17.7 (0.70)
    t1.8
     (0.07) 22
     (0.87)t1.8
     (0.07)
    φ 17 (0.67) 52.5 (2.07)
    14
    (0.55)
    23.5 (0.93)
    30
     (1.18)
    φ 17 (0.67)
    36
     (1.42)
    t3.2
     (0.13)
    68 (2.68)
    φ 19.5 (0.77)
    φ 26.5 (1.04)
    23
    (0.90) 27
    (1.06)
    Model
    R38 - 16
    Model
    R38 - 8
    
    Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]  
    						
    							SJ7002 Inverter
    Inverter Mountingand Installation
    2–15
    Dimensional drawings, continued...
    Inverter model
    SJ700 -3150HFU2/HFE2
    DC reactor model
    DCL-H-315
    3 - φ 15 (0.59)
    2 - M12 Eyebolts
    680 (26.77)
    290 (11.41)
    290 (11.41)
    15 (0.59)
    15 (0.59)
    1300 (51.18) 1270 (50.0)
    15 (0.59)15 
    (0.59)
    50 (1.96) 50 (1.96)
    4 - M12 Threaded holes for eyeboltsAir intake
    450 (17.71)
    Exhaust
    2 - M12 Threaded holes
    325 (12.79)
    4 - φ 10 (0.39)
    285 (11.22)
    325 (12.79) 285 (11.22)
    M10 Grounding terminal
    2 - M10 Eyebolts
    36 (1.41)
    100 (3.93) 100 (3.93) 6 (0.23)
    393 (15.47)
    NP
    PP D
    50
    M10 Grounding terminal
    (1.96)
    50
    (1.96)
    430 (16.92) max.
    294 (11.57)41.5
     (1.63)
    2x2  - φ 14 (0.55)
    
    Phone: 800.894.0412   
    						
    							Step-by-Step Basic Installation
    Inverter Mountingand Installation
    2–16
    Dimensional drawings, continued...
    Inverter model
    SJ700 -4000HFU2/HFE2
    DC reactor model
    DCL-H-400
    2 - M16
     Threaded holesExhaust
    1700 (66.92) 1670 (65.74)
    15 (0.59)
    4 - φ 15 (0.59)
    2 - M16 Eyebolts
    300 (11.81)
    15 (0.59) 300 (11.81)
    300 (11.81)
    1050 (41.33)
    75 (2.95)
    75 (2.95)15 (0.59)15 
    (0.59)Air intake
    4 - M16 Threaded holes for eyebolts
    450 (17.71)
    325 (12.79)
    285 (11.22)
    2x2  - φ 14 (0.55)
    4 - φ 10 (0.39)
    450 (17.71) max.2 - M8 Eyebolts
    331 (13.03)
    41.5
     (1.63)
    36 (1.41)
    100 (3.93) 100 (3.93)
    50
    (1.96) 50
    (1.96)
    PP D
    NP
    M10 Grounding terminal
    6 (0.23)
    430 (16.92) 285 (11.22)
    325 (12.79)
    
    Phone: 800.894.0412   
    						
    							SJ7002 Inverter
    Inverter Mountingand Installation
    2–17
    Step 5:  The wiring enters the inverter through an entr y/exit plate. For plastic plates, remove the 
    knockout portions of the plate. For metal plates  with rubber grommets, cut an “X” in the center 
    of the grommet as shown. Be especially careful to  avoid cutting into the thick outer ring, so that 
    the wiring will have a cushion from contacting the metal plate.
    NOTE:  Some inverter models will have a wiring box for NEMA rating compliance. Make sure 
    the wire entry to the NEMA box also has pr otective cushion from chaffing of insulation.
     Before proceeding, plea se study the caution and  warning messages below.
    WARNING:  Use 75°C Cu wire  only or equivalent.
    WARNING: Open Type Equipment. For models SJ700–750H to SJ700–4000H.
    WARNING: A Class 2 circuit wired with Class 1 wire or equivalent.
    WARNING: Suitable for use on a circuit capable of delivering not more than 100,000 rms 
    symmetrical amperes, 240 V maximum. For models with suffix L.
    WARNING: Suitable for use on a circuit capable of delivering not more than 100,000 rms 
    symmetrical amperes, 480 V maximum. For models with suffix H.
    HIGH VOLTAGE:  Be sure to ground the unit. Otherwise,  there is a danger of electric shock 
    and/or fire.
    HIGH VOLTAGE:  Wiring work shall be carried out only by qualified personnel. Otherwise, 
    there is a danger of electric shock and/or fire.
    HIGH VOLTAGE: Implement wiring after chec king that the power supply is OFF. Otherwise, 
    you may incur electric shock and/or fire.
    HIGH VOLTAGE: Do not connect wiring to an inverter  or operate an inverter that is not 
    mounted according the instructions given in this  manual. Otherwise, there is a danger of elec-
    tric shock and/or injury to personnel.
    6
    Prepare for 
    Wiring
    Cut grommet(s) for use as shownKnockout areas for power wiring
    Knockout area for logic/signal wiring
    
    Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]  
    						
    							Step-by-Step Basic Installation
    Inverter Mountingand Installation
    2–18
    Determining Wire 
    and Fuse SizesThis section includes tables for 200V class a nd 400V class inverters (on the next page). The 
    following notes will help you read the tables in this section:
     Locate the row corresponding to the motor size and particular inverter in your application.  The maximum motor current determin es the recommended wire sizes.
     The length column specifies that some inverters can optionally use a smaller wire gauge if  the wires are shorter than 10m and the  inverter is located in an enclosure.
     Power Lines columns include wire s connecting to terminals [R, S, T, U, V, W, P, PD, and N]. 
    Only power input and motor leads  will be fused: [R, S, T, U, V, and W]. The breaker ratings 
    (GFI—ground fault interrupter) are slightly high er than fuse ratings to allow for nominal 
    surges without tripping.
     The chassis ground columns li st the Hitachi-recommended AWG and the minimal AWG for 
    UL conformity.
     The optional external braking re sistor wiring only applies to a few models that have a built-
    in braking unit. The other models us e an optional external braking unit.
     Parallel wires increase effective wire gauge, and are denoted by “||” in the tables.
     Signal Lines, not listed in these tables, conn ect to the removable logic connector. The recom-
    mended wire gauge for all wiring to  the logic connector is 28 AWG (0.75 mm
    2). Be sure to 
    use shielded wire fo r any analog signals.
    * See notes for wiring tabl es on the following page.
    Motor 
    Output
    200V
    Inverter  Models
    Wiring *1
    Power Lines *3Chassis GroundBrake Res.
    HPkWAW Gmm2
    Fuse
    (UL-
    rated, 
    class J,
    600V)
    Breaker  (GFI 
    type) *2AW G ,   rec.AW G ,   ULmm2AW Gmm2
    0.5 0.4 SJ700–004LFUF2 20 1.25 10A 10A 20 20 1.25 20 1.25
    1 0.75 SJ700–007LFUF2 18 1.25 10A 10A 20 20 1.25 20 1.25
    2 1.5 SJ700–015LFUF2 14 2 10A 10A 14 14 2 14 2
    3 2.2 SJ700–022LFUF2 14 2 15A 15A 14 14 2 14 2
    5 3.7 SJ700–037LFUF2 10 3.5 20A 20A 10 10 3.5 10 3.5
    7.5 5.5 SJ700–055LFUF2 8 5.5 30A 30A 8 10 5.5 8 5.5
    10 7.5 SJ700–075LFUF2 6 8 40A 40A 8 10 8 6 8
    15 11 SJ700–110LFUF2 4 14 60A 60A 4 10 14 10 14
    20 15 SJ700–150LFUF2 2 22 80A 80A 3 8 22 8 22
    25 18.5 SJ700–185LFU2 1 30 100A 100A 3 8 22 8 30
    30 22 SJ700–220LFU2 1 38 125A 125A 2 8 30 6 38
    40 30 SJ700–300LFU2 2/0 60 or  22 || 22150A 150A 2 6 30 — —
    50 37 SJ700–370LFU2 4/0 100 or 38 || 38175A 175A 1/0 6 38 — —
    60 45 SJ700–450LFU2 4/0 100 or 38 || 38225A 225A 3/0 6 38 — —
    75 55 SJ700–550LFU2 2/0 || 2/0 150 or 60 || 60250A 250A 3/0 4 60 — —
    
    Phone: 800.894.0412   
    						
    							SJ7002 Inverter
    Inverter Mountingand Installation
    2–19
    Determining wire and fuse sizes, continued...
    Note 1: Field wiring must be made by a UL-liste d and CSA certified ring lug terminal 
    connector sized for the wire gauge involve d. The connector must be fixed by using 
    the crimping tool specified by  the connector manufacturer.
    Note 2: Be sure to consider the capacity of the circuit breaker to be used.
    Note 3: Be sure to use a larger wire gauge if power line length exceeds 66 ft (20m).
    Note 4: Prepackaged (included) square washer is to  be used when the bare wire is directly 
    connected to terminal with out using crimp contact (such as ring lug connector).
    Note 5: When replacing J300-055HF or SJ300-055HFF2 inverter with SJ700-055HFF2, 
    you may use power wiring size 2mm
    2.
    Note 6: Wire must be rated for operation up to 75°C.
    Motor 
    Output
    400V
    Inverter Models
    Wiring *1
    Power Lines *3Chassis GroundBrake Res.
    HPkWAW G /
    kcmilmm2
    Fuse
    (UL-
    rated, 
    class J,
    600V)
    Breaker ( GFI 
    type) *2AW G /
    kcmil,  rec.AW G /
    kcmil,  UL
    mm2AW Gmm2
    0.5 0.75 SJ700–007HFUF2/E 20 1.25 10A 10A 20 20 1.25 20 1.25
    1 1.5 SJ700–015HFUF2/E 18 2 10A 10A 18 18 2 18 2
    2 2.2 SJ700–022HFUF2/E 16 2 10A 10A 18 18 2 18 2
    3 4.0 SJ700–040HFUF2/E 14 2 15A 15A 18 18 2 18 2
    7.5 5.5 SJ700–055HFUF2/E 12 3.5 *5 15A 15A 10 12 3.3  *510 3.5 
    *5
    10 7.5 SJ700–075HFUF2/E 10 3.5 20A 20A 10 12 3.5 10 3.5
    15 11 SJ700–110HFUF2/E 8 5.5 30A 30A 8 10 5.5 8 5.5
    20 15 SJ700–150HFUF2/E 6 8 40A 40A 8 10 8 10 8
    25 18.5 SJ700–185HFU2/E 6 14 50A 50A 4 10 14 10 14
    30 22 SJ700–220HFU2/E 4 14 60A 60A 4 10 14 10 14
    40 30 SJ700–300HFU2/E 3 22 70A 70A 3 10 22 — —
    50 37 SJ700–370HFU2/E 1 38 90A 90A 3 8 38 — —
    60 45 SJ700–450HFU2/E 1 || 1 *6 38 125A 125A 1 8 38 — —
    75 55 SJ700–550HFU2/E 2/0 60 125A 125A 1 6 60 — —
    100 75 SJ700–750HFU2/E 1 || 1 *6 100 or 38 || 38175A 175A 3 8 38 — —
    125 90 SJ700–900HFU2/E 1 || 1 *6 100 or 38 || 38200A 200A 3 8 38 — —
    150 110 SJ700–1100HFU2/E 1/0 || 1/0 150 or 60 || 60250A 250A 1 6 60 — —
    150 132 SJ700–1320HFE2, SJ700–1500HFU2 3/0 || 3|0 80 || 80 300A 300A 3/0 3/0 80 — —
    250 185 SJ700–1850HFU2/E 300 ||  300152 || 
    152 400A 400A 250 250 127 — —
    400 315 SJ700–3150HFU2/E 500 ||  500253 || 
    253 700A 700A 400 400 203 — —
    500 400 SJ700–4000HFU2/E 800 ||  800405 || 
    405 1000A 1000A 600 600 304 — —
    
    Phone: 800.894.0412   
    						
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