Hitachi Sj7002 Owners Manual
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“D” Group: Monitoring Functions Configuring Drive Parameters 3–8 Trip Event and Programming Error MonitoringThe trip event and history monito ring feature lets you cycle through related information using the keypad. See “ Monitoring Trip Events, History, & Conditions” on page 6–5 for more details. Programming errors generate an error code that begins with the special character. See “ Programming Error Codes” on page 3–75 for more information. Func. CodeNameDescriptionUnits D080Trip Counter Number of trip events— D081 to D086 Trip monitor 1 to 6 Displays trip event information — D090 Programming error monitor Displays programming error code— Phone: 800.894.0412
SJ7002 Inverter Configuring Drive Parameters 3–9 “F” Group: Main Profile Parameters The basic frequency (speed) profile is defined by parameters contained in the “F” Group as shown to the right. The output frequency is se t in Hz, but accel- eration and deceleration are specified seconds (the time to ramp from zero to maximum frequency, or from maximum frequency to zero). The motor direction parameter determines whether the keypad Run key produces a FW or RV command. This parameter does not affect the [FW] terminal or [RV] intelligent te rminal function, which you configure separately. Acceleration 1 and Decele ration 1 are the standard default accel and decel values for the main profile. Accel and decel values for an alternative profile are specified by using parameters Ax92 through Ax93. The motor direction selection (F004) determines the direction of rotation as commanded only from the keypad. This setting applie s to any motor profile (1st, 2nd, or 3rd) in use at a particular time. Output frequency F001 F002F003 t Func.CodeName/ Description Keypad Range and Settings DefaultsRun Mode Edit Lo HiSRWOPEFEF2FE2 (EU) FUF2FU2 (USA) FF2F2 (Jpn) F001 Output frequency setting — — 0 to 400 (Hz)0.00 0.00 0.00✔ ✔ Standard default target frequency that deter- mines constant motor speed F002 Acceleration (1) time setting — — 0.01 to 3600 (seconds) 30.0 30.0 30.0 ✔ ✔ Standard defaul t acceleration F202 Acceleration (1) time setting, 2nd motor — — 0.01 to 3600 (seconds) 30.0 30.0 30.0 ✔ ✔ Standard default acceleration, 2nd motor F302 Acceleration (1) time setting, 3rd motor — — 0.01 to 3600 (seconds) 30.0 30.0 30.0 ✔ ✔ Standard default acceleration, 3rd motor F003 Deceleration (1) time setting — — 0.01 to 3600 (seconds) 30.0 30.0 30.0 ✔ ✔ Standard defaul t deceleration F203 Deceleration (1) time setting, 2nd motor — — 0.01 to 3600 (seconds) 30.0 30.0 30.0✔ ✔ Standard default dece leration, 2nd motor F303 Deceleration (1) time setting, 3rd motor — — 0.01 to 3600 (seconds) 30.0 30.0 30.0✔ ✔ Standard default deceleration, 3rd motor F004 Keypad Run key routing FW 00Forward00 00 00✘ ✘ RV 0 1Reverse Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
“A” Group: Standard Functions Configuring Drive Parameters 3–10 “A” Group: Standard Functions Basic Parameter SettingsThese settings affect the most fundamental behavi or of the inverter—the outputs to the motor. The frequency of the inverter’s AC output determines the motor speed. You may select from three different sources for the reference speed. During application development you may prefer using the potentiometer, but you may switch to an external source (control terminal setting) in the finished applic ation, for example. The base frequency and maximum frequency settin gs interact according to the graph below (left). The inverter output operati on follows the constant V/f curve until it reaches the full-scale output voltage. This initial straight line is th e constant-torque part of the operating characteris- tic. The horizontal line over to the maximum freque ncy serves to let the motor run faster, but at a reduced torque. This is the constant-horsepowe r part of the characteristic. If you want the motor to output constant torque over its entire operating range (limited to the motor nameplate voltage and frequency rating), then set the ba se frequency and maximum frequency equal as shown (below right). NOTE: The “2nd motor” and “3rd motor” settings in the tables in this chapter store an alter- nate set of parameters for additional motors. Th e inverter can use the 1st, 2nd, or 3rd set of parameters to generate the output frequency to the motor. See “ Configuring the Inverter for Multiple Motors” on page 4–76. Base FrequencyMaximum FrequencyBase frequency = maximum frequency A003A004 A003 A004 t t 00 100% 100%V V Constant torque Func.CodeName/ Description Keypad Range and Settings DefaultsRun Mode Edit Lo HiSRWOPEFEF2 FE2 (EU) FUF2FU2 (USA) FF2F2 (Jpn) A001 Frequency source setting VR00Keypad potentiometer 01 01 02✘ ✘ TRM 0 1Control terminal REM 02Function F001 setting RS485 03RS485 serial command OP1 04Expansion board 1 OP2 05Expansion board 2 PLS 06Pulse train input PRG 07Easy sequence MATH 10Calculate function input A002 Run command source settingTRM 0 1Input terminal [FW] or [RV] (assignable)01 01 02✘ ✘ REM 02Run key on keypad of digital operator RS485 03RS485 serial command OP1 04Start/Stop, expansion card #1 OP2 05Start/Stop, expansion card #2 Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
SJ7002 Inverter Configuring Drive Parameters 3–11 NOTE: Intelligent terminals [OPE] (option code 31) or [F-TM] (option code 51) can override settings A001 and A002 when ei ther terminal is ON and the operation commands for that terminal is enabled. NOTE: When using a remote operator (SRW) to ope rate the inverter, the REMT (remote) key allows you to enter the frequency setting and operation commands remotely. NOTE: When the DeviceNet option board (SJ-DN) is installed, you may keep the A002 default setting because the Run Command Source is automatically set via DeviceNet. Other- wise, only use settings A002 = 01, 02, or 03. NOTE: The base frequency must be less than or e qual to the maximum frequency (ensure that A003 ≤ A004). Analog Input and Miscellaneous SettingsThe inverter has the capability to accept external analog inputs that can command the output frequency to the motor. Signals including voltage input (0 to +10V) at terminal [O], bipolar input (-10 to +10V) at terminal [O2], and current input (4 to 20mA) at terminal [OI] are avail- able. Terminal [L] serves as signal ground for th e three analog inputs. The analog input settings adjust the curve characteristics between the analog input and the frequency output. Adjusting [O–L] characteristics – In the graph to the right, A013 and A014 select the active portion of the input voltage range. Parameters A0 11 and A012 select the start and end frequency of the converted output frequency range, respec- tively. Together, these four parameters define the major line segment as shown. When the line does not begin at the origin (A011 and A013 > 0), then A015 defines whether the inverter outputs 0Hz or the A011-specified frequency when the analog input value is less than the A013 setting. When the input voltage is greater than the A014 ending value, the inverter outputs the ending frequency specified by A012. A003 Base frequency setting 30. to maximum frequency (Hz)50. 60. 60.✘ ✘ A203 Base frequency setting, 2nd mo tor 30. to maximum frequency (Hz) 50. 60. 60.✘ ✘ A303 Base frequency setting, 3rd mo tor 30. to maximum frequency (Hz) 50. 60. 60.✘ ✘ A004 Maximum frequency setting 30. to 400. (Hz) 50. 60. 60. ✘ ✘ A204 Maximum frequency setting, 2nd motor 30. to 400. (Hz) 50. 60. 60. ✘ ✘ A304 Maximum frequency setting, 3rd motor 30. to 400. (Hz) 50. 60. 60. ✘ ✘ Func. CodeName/ Description Keypad Range and Settings DefaultsRun Mode Edit Lo HiSRWOPEFEF2FE2 (EU) FUF2FU2 (USA) FF2F2 (Jpn) % input 100% 10V 0% 0V fmax. frequency A013A014 A012 A011 A015=0 A015=1 Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
“A” Group: Standard Functions Configuring Drive Parameters 3–12 Adjusting [OI–L] characteristics – In the graph to the right, A103 and A104 select the active portion of the input current range. Parameters A101 and A102 select the start and end frequency of the converted output frequency range, respec- tively. Together, these four parameters define the major line segment as shown. When the line does not begin at the origin (A101 and A103 > 0), then A105 defines whether the inverter outputs 0Hz or the A101-specified frequency when the analog input value is less than the A103 setting. When the input voltage is greater than the A104 ending value, the inverter outputs the ending frequency specified by A102. Adjusting [O2–L] characteristics – In the graph to the right, A113 and A114 select the active portion of the input voltage range. Parameters A111 and A112 select the start and end frequency of the converted output frequency range, respectively. Together , these four parame- ters define the major line segment as shown. When the input voltage is less than the A113 input starting value, the inverter outputs the starting frequency specified by A111. When the input voltage is greater than the A114 ending value, the inverter outputs the ending frequency specified by A112. % input 100% 20mA 0% 4mA A102 fmax. frequency A101 A103A104 A105=0 A105=1 % input +100% +10V 0 A112 fmax. fwd frequency A111 A113 A114 –100% -10V f max. rev frequency Func. CodeName/ Description Keypad Range and Settings DefaultsRun Mode Edit Lo HiSRWOPEFEF2FE2 (EU) FUF2FU2 (USA) FF2F2 (Jpn) A005 [AT] selection O/OI00Select between [O] and [OI] at [AT] 00 00 00 ✘ ✘ O/O2 0 1Select between [O] and [O2] at [AT] O/VR 02Select between [O] and keypad pot. OI/VR 03Select between [OI] and keypad pot. O2/VR 04Select between [O2] and keypad pot. A006 [O2] selection O2 00No summing, [O2] and [OI] 03 03 03✘ ✘ O/OI-P 0 1Sum of [O2] and [OI], neg. sum (reverse speed referenc e) inhibited O/OI-PM 02Sum of [O2] and [OI], neg. sum (reverse speed referenc e) allowed OFF 03Disable [O2] input A011 [O]–[L] input active range start frequency 0.00 to 99.99, 100.0 to 400.00 (Hz); model -4000HFx2 is 0.00 to 120.00 (Hz)0.00 0.00 0.00 ✘ ✔ The output frequency corresponding to the voltage input range starting point A012 [O]–[L] input active range end frequency 0.00 to 99.99, 100.0 to 400.00 (Hz); model -4000HFx2 is 0.00 to 120.00 (Hz)0.00 0.00 0.00 ✘ ✔ The output frequency corresponding to the voltage input range ending point Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
SJ7002 Inverter Configuring Drive Parameters 3–13 Multi-speed and Jog Frequency SettingsThe SJ7002 inverter has the capability to store and output up to 16 preset frequencies to the motor (A020 to A035). As in traditional motion terminology, we call this multi-speed profile capability. These preset frequencies are selected by means of digital inputs to the inverter. The inverter applies the current ac celeration or deceleration settin g to change from the current output frequency to the new one. The first mult i-speed setting is duplicated for the second motor settings (the remaining 15 multi-speeds apply only to the first motor). The jog speed setting is used whenever the Jog command is active. The jog speed setting range is arbitrarily limited to 10 Hz to provide safety during manual operation. The acceleration to the jog frequency is instantaneous, but you can ch oose from six modes for the best method for stopping the jog operation. A013 [O]–[L] input active range start voltage 0. to [O]-[L] input active range end voltage (%)0. 0. 0. ✘ ✔ The starting point for the voltage input range A014 [O]–[L] input active range end voltage [O]-[L] input active range start voltage to 100. (%) 100. 100. 100. ✘ ✔ The ending point for th e voltage input range A015 [O]–[L] input start frequency enable 0-EXS 00Use A011 start value 01 01 01✘ ✔ OHz0 1Use 0 Hz A016 External frequency filter time consta ntn = 1 to 30 (where n = number of samples for average); 31=500ms filter 8. 8. 8. ✘ ✔ A017 Easy sequence function enable OFF00Disable00 00 00 ✘ ✘ ON0 1Enable Func. CodeName/ Description Keypad Range and Settings DefaultsRun Mode Edit Lo HiSRWOPEFEF2FE2 (EU) FUF2FU2 (USA) FF2F2 (Jpn) Func.CodeName/ Description Keypad Range and Settings DefaultsRun Mode Edit Lo HiSRWOPEFEF2FE2 (EU) FUF2FU2 (USA) FF2F2 (Jpn) A019 Multi-speed op eration selec- tion BINARY00Binary; up to 16-stage speed using 4 intelligent terminals 00 00 00 ✘ ✘ BIT 0 1Single-bit; up to 8- stage speed using 7 intelligent terminals A020 Multi-speed frequency setting 0 to 360 (Hz) A020 = Speed 0 (1st motor) 0.00 0.00 0.00 ✔ ✔ Defines the first speed of a multi-speed profile A220 Multi-speed frequency setti ng, 2nd motor 0 to 360 (Hz) A220 = Speed 0 (2nd motor) 0.00 0.00 0.00 ✔ ✔ Defines the first speed of a multi-speed profile for 2nd motor A320 Multi-speed frequency setti ng, 3rd motor 0 to 360 (Hz) A320 = Speed 0 (3rd motor) 0.00 0.00 0.00 ✔ ✔ Defines the first speed of a multi-speed profile for 3rd motor A021 to A035 Multi-speed frequency settings (for multiple motors) 0 to 360 (Hz) A021 = Speed 1... A035 = Speed 150.00 0.00 0.00 ✔ ✔ Defines 15 ad ditional speeds Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
“A” Group: Standard Functions Configuring Drive Parameters 3–14 Torque Control AlgorithmsThe inverter generates the motor output according to the V/f algorithm or the sensorless vector control algorithm. Param- eter A044 selects the inverter torque control algorithm for generating the frequency output, as shown in the diagram to the right (A244 and A344 for 2nd and 3rd motors, respectively). The factory default is 00 (constant torque V/f control). Review the following descriptions to help you choose the best torque control algorithm for your application. The built-in V/f curves are oriented toward developing constant torque or variable torque characteristics (see graphs below). The free-setting curve provides an even more flexible characteristic, but it requires more parameter settings. Sensorless vector control calculates an ideal torque vector based on current motor position, winding currents, and so on. It is a more robust control method than the V/f control methods. However, it is more dependent on actual motor paramete rs and will require you to set these values carefully or to perform the auto-tuning procedure (see “ Auto-tuning of Motor Constants” on page 4–71) to obtain optimum performance. Sensorless vector control, 0Hz domain increases the low-speed torque performance (0– 2.5Hz) via an advanced Hitachi torque control algorithm. However, you will need to size the inverter for one frame size larger than the motor for proper operation. Vector control with sensor requires expansio n card SJ–FB encoder feedback board and a motor shaft encoder. Choose this method when precise position/velocity control is required. A038 Jog frequency setting 0.5 to 9.99 (Hz)1.00 1.00 1.00✔ ✔ Defines limited speed for jog A039 Jog stop mode FRS 00Free-run stop, jogging disabled during motor run 00 00 00 ✘ ✔ Defines how end of jog stops the motor DEC 0 1Controlled deceleration, jogging disabled during motor run DB 02DC braking to stop, jogging disabled during motor run R-FRS 03Free-run stop, jogging always enabled R-DEC 04Controlled deceleration, jogging always enabled R-DB 05DC braking to stop, jogging always enabled Func. CodeName/ Description Keypad Range and Settings DefaultsRun Mode Edit Lo HiSRWOPEFEF2FE2 (EU) FUF2FU2 (USA) FF2F2 (Jpn) Output V/f control, constant torque V/f control, variable torque V/f control, free- setting curve Inverter Torque Control Algorithms Sensorless vector (SLV) control Sensorless vector, 0Hz domain Vector control with sensor 00 05 04 03 02 01A044 Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
SJ7002 Inverter Configuring Drive Parameters 3–15 Constant and Variable Torque – The graph below (left) shows the constant torque character- istic from 0Hz to the base frequency A003. The vo ltage remains constant for output frequencies higher than the base frequency. The graph above (right) shows the general characte ristic for variable torque. The curve may be best described in thre e sections, as follows: a. The range from 0Hz to 10% of the base freque ncy is the constant torque characteristic. For example, a base frequency of 60Hz ends the constant torque characteristic segment at 6Hz. b. The range from 10% of the base frequency to the base frequency is the variable (reduced) torque characteristic. The voltage is output in the curve of frequency to the 1.7 power. c. After reaching the base frequency, the characteristic maintains a constant output voltage for higher frequencies. Using parameter A045 you can modify the voltage gain of the inverter. This is specified as a percentage of the full-scale setting AVR (Automatic Voltage Regulation) in parameter A082. The gain can be set from 20% to 100%. It must be adjusted in accordance with the motor specifications. Torque Boost – The Constant and Variable Torque algorithms feature an adjustable torque boost curve. When the motor load has a lot of inertia or starting friction, you may need to increase the low frequency starting torque character- istics by boosting the voltage above the normal V/f ratio (shown at right). The boost is applied from zero to 1/2 the base frequency. You set the breakpoint of the boost (point A on the graph) by using parameters A042 and A043. The manual boost is calculated as an addition to the standard straight V/f line (constant torque curve). Be aware that running the motor at a low speed for a long time can cause motor overheating. This is particularly true when ma nual torque boost is ON or if the motor relies on a built-in fan for cooling. NOTE: Manual torque boost applies only to consta nt torque (A044=00) and variable torque (A044=01) V/f control. NOTE: The motor stabilization parame ter H006 is effective for constant torque (A044=00) and variable torque (A044=01) V/f control. Constant torque Variable torque Maximum frequency Base frequency 100% 100% Maximum frequency Base frequency Output voltage Output voltage 10% ofbase frequency a. b. c. 00 f base = 60Hz Torque boost A042 = 10 A043 = 10% frequency 100% 10% 0V A 6.0Hz 30.0Hz Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
“A” Group: Standard Functions Configuring Drive Parameters 3–16 V/f Free-setting – The free-setting V/f inverter mode of operation uses voltage and frequency parameter pairs to define seven points on a V/ f graph. This provides a way to define a multi- segment V/f curve that be st suits your application. The frequency settings do require that F1 ≤ F2 ≤ F3 ≤ F4 ≤ F5 ≤ F6 ≤ F7; their values must have this ascending order relationship. However, the voltages V1 to V7 may either increase or decrease from one to the next. The example to the right shows the definition of a complex curve by following the setting require- ments. Free-setting f7 (B112) becomes the maximum frequency of the inverter. Therefore, we recommend setting f7 first, since the initial value of all default frequencies f1–f7 is 0Hz. NOTE: The using of V/f free-setting operation specifies parameters that override (make invalid) certain other paramete rs. The parameters that become invalid are torque boost (A041/ A241), base frequency (A003/A203/A303), a nd maximum frequency (A004/A204/A304). In this case, we recommend leaving their settings at the factory default values. The V/f free-setti ng endpoint f7/V7 parameters must stay within the more basic inverter limits in order for the specified free-setting characteristic curve to be achieved. For example, the inverter cannot output a higher voltage than the input voltage or the AVR setting voltage (Automatic Voltage Regulation), set by parameter A082. The graph to the right shows how the inverter input voltage would clip (limit) the characteristic curve if exceeded. Sensorless Vector Control and , Sensorless Vector Control, 0Hz Domain – These advanced torque control algorithms improve the torque performance at very low speeds: Sensorless Vector Control – improved torque control at output frequencies down to 0.5 Hz Sensorless Vector Control, 0Hz Domain – im proved torque control at output frequencies from 0 to 2.5 Hz. These low-speed torque control algorithms must be tuned to match the characteristics of the particular motor connected to your inverter. Si mply using the default motor parameters in the inverter will not work satisfactorily for th ese control methods. Chapter 4 discusses motor/ inverter size selection and how to set the moto r parameters either manually or by using the built-in auto-tuning. Before using the sensor less vector control methods, please refer to “ Setting Motor Constants for Vector Control” on page 4–69. NOTE: When the inverter is in SLV (sensorless vector) mode, use B083 to set the carrier frequency greater than 2.1 kHz for proper operation. NOTE: You must disable sensorless vector operatio n when two or more motors are connected (parallel operation) to the inverter. Output voltage Output frequency (even) B101 to B113 (odd) B100 to B112 V7 V6 V5 V4 V1 V2, V3 0f1f2f3 f4f5f6f7Hz Output voltage Output frequency (even) B101 to B113 (odd) Voltage to output or AVR voltage B100 to B112 V7 V6 0 f6 f7 Hz Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
SJ7002 Inverter Configuring Drive Parameters 3–17 Vector Control with Encoder Feedback – This method of torque control uses an encoder as a motor shaft position sensor. Accurate position feed back allows the inverter to close the velocity loop and provide very accurate speed control, even with variations in motor loads. To use encoder feedback you will need to add an SJ –FB Encoder Feedback Card in the inverter’s expansion bay. Please refer to “ Expansion Cards” on page 5–5 in this manual or the SJ–FB manual for details. The following table show s the methods of torque control selection. Func. CodeName/ Description Keypad Range and Settings DefaultsRun Mode Edit Lo HiSRWOPEFEF2FE2 (EU) FUF2FU2 (USA) FF2F2 (Jpn) A041 Torque boost method selection MANUAL00Manual torque boost00 00 00✘ ✘ AUTO 0 1Automatic torque boost A241 Torque boost method selection, 2nd motor MANUAL 00Manual torque boost00 00 00✘ ✘ AUTO 0 1Automatic torque boost A042 Manual torque boost value 0.0 to 20.0 (%) 1.0 1.0 1.0✔ ✔ Can boost starting torque between 0 and 20% above normal V/f curve A242 Manual torque boost value, 2nd motor 0.0 to 20.0 (%) 1.0 1.0 1.0 ✔ ✔ Can boost starting torque between 0 and 20% above normal V/f curve A342 Manual torque boost value, 3rd motor 0.0 to 20.0 (%) 1.0 1.0 1.0 ✔ ✔ Can boost starting torque between 0 and 20% above normal V/f curve A043 Manual torque boost frequency adjustment 0.0 to 50.0 (%) 5.0 5.0 5.0 ✔ ✔ Sets the frequency of the V/f breakpoint A in graph (top of previous page) for torque boost A243 Manual torque boost frequency adjustment, 2nd motor 0.0 to 50.0 (%) 5.0 5.0 5.0 ✔ ✔ Sets the frequency of the V/f breakpoint A in graph (top of previous page) for torque boost A343 Manual torque boost frequency adjustment, 3rd motor 0.0 to 50.0 (%) 5.0 5.0 5.0✔ ✔ Sets the frequency of the V/f breakpoint A in graph (top of previous page) for torque boost A044 V/f characteristic curve selection, 1st motor VC 00V/f constant torque 00 00 00✘ ✘ Torque control modes VP 0 1V/f variable torque FREE-V/F 02V/f free-setting curve SLV 03Sensorless vector SLV 0SLV 040Hz domain SLV V2 05Vector control with encoder feedback A244 V/f characteristic curve selection, 2nd motor VC 00V/f constant torque 00 00 00✘ ✘ Torque control modes VP 0 1V/f variable torque FREE-V/F 02V/f free-setting curve SLV 03Sensorless vector SLV 0SLV 040Hz domain SLV Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]