Hitachi Sj7002 Owners Manual
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“A” Group: Standard Functions Configuring Drive Parameters 3–28 Target Frequency OperationAnalog Input Calculate Function – The inverter can mathematically combine two input sources into one value. The Calc ulate function can either add, subtract, or multiply the two selected sources. This provides the flexibility needed by various applications.You can use the result for the output frequency setting (use A001=10) or for the PID Process Variable (PV) input (use A075=03). A105 [OI]–[L] input start frequency enable OI-EXS00Use A101 start value 01 01 01✘ ✔ 0Hz 0 1Use 0Hz A111 [O2]–[L] input active range start frequency — — –400. to 400. (Hz); model -4000HFx2 is 0.00 to 120.0 (Hz)0.00 0.00 0.00 ✘ ✔ Output frequency corresponding to the bipolar voltage input range starting point A112 [O2]–[L] input active range end frequency — — –400. to 400. (Hz); model -4000HFx2 is 0.00 to 120.0 (Hz)0.00 0.00 0.00 ✘ ✔ Output frequency corresponding to the bipolar voltage input range ending point A113 [O2]–[L] input active range start voltage — — –100 to 100 (%) -100. -100. -100. ✘ ✔ Starting point for the bipolar voltage input range A114 [O2]–[L] input active range end voltage — — –100 to 100 (%) 100. 100. 100. ✘ ✔ Ending point for the bipolar voltage input range Func. CodeName/ Description Keypad Range and Settings DefaultsRun Mode Edit Lo HiSRWOPEFEF2FE2 (EU) FUF2FU2 (USA) FF2F2 (Jpn) Func.CodeName/ Description Keypad Range and Settings DefaultsRun Mode Edit Lo HiSRWOPEFEF2FE2 (EU) FUF2FU2 (USA) FF2F2 (Jpn) A141 A input select for Calculate Function REM00Digital operator (A020/A220/A320) 02 02 02 ✘ ✔ VR 0 1Keypad potentiometer O 02[O] input OI 03[OI] input COM 04Comm. port OP1 05Expansion card 1 OP2 06Expansion card 2 PLS 07Pulse train frequency train input A142 B input select for Calculate Function REM 00Digital operator (A020/A220/A320) 03 03 03 ✘ ✔ VR 0 1Keypad potentiometer O 02[O] input OI 03[OI] input COM 04Comm. port OP1 05Expansion card 1 OP2 06Expansion card 2 PLS 07Pulse train frequency train input Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
SJ7002 Inverter Configuring Drive Parameters 3–29 Elevator Accel/ Decel CurvesParameters A150 to A153 affect the slope of th e acceleration and deceleration for the elevator- related S curves. A143 Calculation symbol ADD00ADD (A input + B input) 00 00 00✘ ✔ Calculates a value based on the A input (A141 selects) and the B input (A142 selects) SUB 0 1SUB (A input – B input) MUL 02MUL (A input x B input) A145 ADD frequency — — 0.00 to 99.99, 100.0 to 400.0 (Hz) 0.00 0.00 0.00 ✘ ✔ A146 ADD direction select FW 00Plus (adds A145 value to output frequency) 00 00 00 ✘ ✔ RV 0 1Minus (subtrac ts A145 value from output frequency) Func. CodeName/ Description Keypad Range and Settings DefaultsRun Mode Edit Lo HiSRWOPEFEF2FE2 (EU) FUF2FU2 (USA) FF2F2 (Jpn) Func.CodeName/ DescriptionRange and Settings DefaultsRun Mode Edit Lo Hi FEF2FE2 (EU) FUF2FU2 (USA) FF2F2 (Jpn) A150 EL-S curve accel. ratio 1 Range is 0. to 50. (%) 25. 25. 25. ✘ ✘ A151 EL-S curve accel. ratio 2 Range is 0. to 50. 25. 25. 25.✘ ✘ A152 EL-S curve decel. ratio 1 Range is 0. to 50. 25. 25. 25.✘ ✘ A153 EL-S curve decel. ratio 3 Range is 0. to 50. 25. 25. 25.✘ ✘ Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
“B” Group: Fine-Tuning Functions Configuring Drive Parameters 3–30 “B” Group: Fine-Tuning Functions The “B” Group of functions and parameters adjust some of the more subtle but useful aspects of motor control and system configuration. Automatic Restart Mode and Phase LossThe restart mode determines how the inverter will resume operation after a fault causes a trip event. The four options provide advantages fo r various situations. Frequency matching allows the inverter to read the motor speed by virtue of its residual magnetic flux and restart the output at the corresponding frequency. The inverter can attempt a restart a certain number of times depending on the particular trip event: Over-current trip, restart up to 3 times Over-voltage trip, restart up to 3 times Under-voltage trip, restart up to 16 times When the inverter reaches the maximum number of restarts (3 or 16), you must power-cycle the inverter to reset its operation. Other parameters specify the allowable under-voltage level and the delay time before restarting. The proper settings depend on th e typical fault conditions for your application, the necessity of restarting the process in unattended situations, and whether re starting is always safe. Input power Motor speed Power fail ure Inverter output Power failure > allowable power fail time (B002), inverter trips Input power Motor speed Inverter output Power failure < allowable power fail time (B002), inverter resumes Power fail ure Retry wait timeAllowable power fail time Allowable power fail time free-runningfree-running B002 B003 B002 tt 00 Func. CodeName/ DescriptionSRWOPERange or Settings DefaultsRun Mode Edit Lo Hi FEF2 FE2 (EU) FUF2FU2 (USA) FF2F2 (Jpn) B001 Selection of automatic restart mode ALM00Alarm output after trip, automatic restart disabled 00 00 00 ✘ ✔ ZST 0 1Restart at 0Hz RST 02Resume operation afte r frequency matching FTP 03Resume previous freq. after freq. matching, then decelerate to stop and display trip info FIX 04Restart with active matching frequency Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
SJ7002 Inverter Configuring Drive Parameters 3–31 CAUTION: When a loss of phase occurs, increased ri pple current will markedly reduce main capacitor life over time. Diode bridge failure ca n also result. If phase loss occurs under load, the inverter could be damaged. Please pay partic ular attention to the setting of function B006. B002 Allowable under-voltage power failure time 0.3 to 25.0 (seconds) 1.0 1.0 1.0✘ ✔ The amount of time a power input under-voltage can occur without tripping the power failure alarm. If under-voltage exists long er than this time, the inverter trips, even if the restart mode is selected. If it exists less than this time retry will be attempted. B003 Retry wait time before motor restart 0.3 to 100 (seconds) 1.0 1.0 1.0✘ ✔ Time delay after a trip condition goes away before the inverter restarts the motor B004 Instantaneous power failure / under-voltage trip alarm enable OFF 00Disable 000000✘ ✔ ON 0 1Enable DOFF 02Disable during stop and ramp to stop B005 Number of restarts on power failure / under-voltage trip events 16 00Restart 16 times 00 00 00✘ ✔ FREE 0 1Always restart B006 Phase loss detection enable OFF 00Disable – no trip on phase loss 00 00 00✘ ✔ ON 0 1Enable – trip on phase loss B007 Restart frequency threshold 0.00 to 400.0 (Hz); model -4000HFx2 is 0.00 to 120.0 (Hz) 0.00 0.00 0.00 ✘ ✔ When the frequency of the motor is less than this value, the inverter will restart at 0 Hz B008 Retry after trip select ALM 00Always retry after trip 00 00 00✘ ✔ ZST 0 1Start with 0 Hz RST 02Start with frequency matching FTP 03Retry after decelera tion and stop with matching frequency FIX 04Start with active matching frequency B009 Retry after undervoltage select 16 0016 times 000000✘ ✔ FREE 0 1Unlimited B010 Retry count select after over-voltage or overcurrent 1 to 3 (times) 3 3 3 ✘ ✔ B011 Retry wait time after trip 0.3 to 100.0 (seconds) 1.0 1.0 1.0 ✘ ✔ Func. CodeName/ DescriptionSRWOPERange or Settings DefaultsRun Mode Edit Lo Hi FEF2 FE2 (EU) FUF2FU2 (USA) FF2F2 (Jpn) Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
“B” Group: Fine-Tuning Functions Configuring Drive Parameters 3–32 Electronic Thermal Overload Alarm SettingThe thermal overload detection protects the inverter and motor from overheating due to an excessive load. It uses a current/ inverse time curve to determine the trip point. The thermal overload alarm [THM] is the resulting intelligent output. First, use B013 to select the torque characteristic that matches your load. This allows the inverter to utilize the best thermal overload characteristic for your application. The torque developed in a motor is directly proportional to the current in the windings, which is also proporti onal to the heat generated (and temperature, over time). There- fore, you must set the thermal overload threshold in terms of current (amperes) with parameter B012. The range is 50% to 120% of the rated curr ent for each inverter model. If the current exceeds the level you specify, the inverter will trip and log an event (error E05) in the history table. The inverter turns the motor output OFF when tripped. Separate settings are available for the second and third motors (if applicable), as shown in the table below. Example 1, setting for SJ700-110LFE2 (0.4 to 55kW) - The rated motor current is 64A. The setting range is (0.2 * 64) to rated current, or 12.8A to 64.0A. For a setting of B012 = 64A (current at 100% rated curren t), the curve is shown below. Example 2, setting for SJ700-750LFE2 (75 to 150 kW) - The rated motor current is 149A. The setting range is (0.2 * 149) to rated current, or 29.8A to 149A. For a setting of B012 = 149A (current at 100% rated curren t), the curve is shown below. Function CodeFunction/DescriptionData or Range B012 / B212 / B312 Electronic thermal setting (calculated within the inverter from current output) Range is 0.2 x rated current to 1.0 x rated current Output frequency Constant torque ReducedtorqueB013=01 B013=00 Trip current reduction factor x 1.0 x 0.8 x 0.6 0 5 20 60 120 Hz Tr i p time (s) Trip current at 60 Hz 60 3.0 0 53.4 69 92 A 109% 150% 200% Tr i p time (s) Trip current at 60 Hz 60 5.0 0 158 223.5 268 A 106% 150% 180% SJ700-110LFE2 SJ700-750LFE2 Phone: 800.894.0412
SJ7002 Inverter Configuring Drive Parameters 3–33 Example 3, setting for SJ700-3150LFE2 (185 to 400kW) - The rated motor current is 600A. The setting range is (0.2 * 64) to rated current, or 120A to 600A. For a setting of B012 = 600A (current at 100% rated current), the curve is shown to the right. The electronic thermal characteristic adjusts the way the inverter calculates thermal heating, based on the type of load connected to the motor, as set by parameter B013. CAUTION: When the motor runs at lower speeds, the cooling effect of the motor’s internal fan decreases. The table below shows the torque profile settings. Use the one that matches your load. Reduced Torque Characteristic – The example below shows the effect of the reduced torque characteristic curve (for example motor and current rating). At 20Hz, the output current is reduced by a factor of 0.8 for given trip times. Function CodeDataFunction/Description B013 / B213 / B313 00Reduced torque 0 1Constant torque 02Free-setting Tr i p time (s) Trip current at 60 Hz 60 5.0 0 636 900 1140 A 106% 150% 190% SJ700-3150LFE2 Trip current reduction factor x 1.0 x 0.8 x 0.6 0 520 60 Hz Tr i p time (s) Reduced trip current at 20 Hz A 60 0.5 0 102.4 55.8 76.8 87.2% 120% 160% SJ700-150LFE2; rated current is 64A Tr i p time (s) Reduced trip current at 20 Hz A 60 0.5 0 912 508.8 720 84.8% 120% 152% SJ700-3150LFE2; rated current is 600A Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
“B” Group: Fine-Tuning Functions Configuring Drive Parameters 3–34 Constant Torque Characteristic – Select- ing the constant torque characteristic for the example motor gives the curves below. At 2.5 Hz, the output current is reduced by a factor of 0.9 for given trip times. Free Thermal Characteristic - It is possible to set the electronic thermal characteristic using a free-form curve defined by three data points, according to the table below. The left graph below shows the region for possi ble free-setting curves. The right graph below shows an example curve defined by three data points specified by B015 – B020. Function CodeNameDescriptionRange B015 / B017 / B019 Free-setting electronic thermal frequency 1, 2, 3 Data point coordinates for Hz axis (horiz ontal) in the free-form curve 0 to 400 (Hz); model -4000HFx2 is 0.00 to 120.0 (Hz) B016 / B018 / B020 Free setting electronic thermal current 1, 2, 3 Data point coordinates for Ampere axis (vertical) in the free-form curve 0.0 = (disable) 0.1 to 1000. Trip current reduction factor x 1.0 x 0.9 x 0.8 0 2.5 5 60Hz Tr i p time (s) Reduced trip current at 2.5 Hz A 60 0.5 0 115.2 62.8 86.4 98.1% 135% 180% Tr i p time (s) Reduced trip current at 2.5 Hz A 60 0.5 0 1026 572 810 95.4% 135% 171% SJ700-150LFE2; rated current is 64A SJ700-3150LFE2; rated current is 600A Output current (A) Setting range max. freq. B020 B018 B016 B015B017B019Ax04 Trip current reduction factorOutput freq. x 1.0 x 0.8 0 5400 Hz Hz 0 Phone: 800.894.0412
SJ7002 Inverter Configuring Drive Parameters 3–35 Suppose the electronic thermal setting (B012) is set to 44 Amperes. The left graph below shows the effect of the free setting torque characterist ic curve. For example, at (B017) Hz, the output current level to cause overheating in a fixed time period is reduced by a factor of (B018). The right graph below shows the reduced trip current levels in those conditions for given trip times. Any intelligent output terminal may be programmed to indicate a thermal warning [THM]. Parameter C061 determines the wa rning threshold. Please see “ Thermal Warning Signal” on page 4–52 for more details. Tr i p time (s) (x) = B018 value x 116% (y) = B018 value x 120% (z) = B018 value x 150% Reduced trip current at (B017) Hz 60 0 0.5 (x) (y) (z) A Func. CodeName/ Description Keypad Range and Settings DefaultsRun Mode Edit Lo HiSRWOPEFEF2FE2 (EU) FUF2FU2 (USA) FF2F2 (Jpn) B012 Level of electronic thermal setting 0.20 x rated current) to (2.00 x rated current) (A) rated current of inverter ✘ ✔ B212 Level of electronic thermal settin g, 2nd motor 0.20 x rated current) to (2.00 x rated current) (A) rated current of inverter ✘ ✔ B312 Level of electronic thermal settin g, 3rd motor 0.20 x rated current) to (2.00 x rated current) (A) rated current of inverter ✘ ✔ B013 Electronic thermal characteristic SUB 00Reduced torque01 01 00✘ ✔ CRT 0 1Constant torque FREE 02V/f free-setting B213 Electronic thermal characteristic, 2nd motor SUB 00Reduced torque 01 01 00✘ ✔ CRT 0 1Constant torque FREE 02V/f free-setting B313 Electronic thermal characteristic, 3rd motor SUB 00Reduced torque 01 01 00✘ ✔ CRT 0 1Constant torque FREE 02V/f free-setting B015 Free setting, electronic therma l frequency (1) 0.0 to 400.0 (Hz); model -4000HFx2 is 0.00 to 120.0 (Hz) 0. 0. 0. ✘ ✔ B016 Free setting, electronic thermal current (1) 0.0 to 1000. (A) 0.0 0.0 0.0 ✘ ✔ B017 Free setting, electronic therma l frequency (2) 0.0 to 400.0 (Hz); model -4000HFx2 is 0.00 to 120.0 (Hz) 0. 0. 0. ✘ ✔ B018 Free setting, electronic thermal current (2) 0.0 to 1000. (A) 0.0 0.0 0.0 ✘ ✔ B019 Free setting, electronic therma l frequency (3) 0.0 to 400.0 (Hz); model -4000HFx2 is 0.00 to 120.0 (Hz) 0. 0. 0. ✘ ✔ B020 Free setting, electronic thermal current (3) 0.0 to 1000. (A) 0.0 0.0 0.0 ✘ ✔ Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
“B” Group: Fine-Tuning Functions Configuring Drive Parameters 3–36 Overload RestrictionIf the inverter’s output current exceeds a preset current level you specify during acceleration or constant speed, the overload restriction feature automati- cally reduces the ou tput frequency to restrict the overload. This feature does not generate an alarm or trip event. You can instruct the inverter to apply overload restriction only during constant speed, thus allowing higher currents for acceleration. Or, you may use the same threshold for both acceler- ation and constant speed. In the case of controlled deceleration, the inve rter monitors both output current and DC bus voltage. The inverter will increase output frequency to try to avoid a trip due to over-current or over-voltage (due to regeneration). When the inverter detects an overload, it must de celerate the motor to reduce the current until it is less than the threshold. You can choose the rate of deceleration that the inverter uses to lower the output current. Motor Current Output Frequency B023 B022 t restriction area 0 t Func. CodeName/ Description Keypad Range and Settings DefaultsRun Mode Edit Lo HiSRWOPEFEF2FE2 (EU) FUF2FU2 (USA) FF2F2 (Jpn) B021 Overload restriction operation mode OFF00Disable 010101✘ ✔ Select the operating mode during overload conditions ON 0 1Enable for acceleration and constant speed CRT 02Enable for constant speed only N-R 03Enable for accel, decel, and constant speed B022 Overload restriction setting (0.20 x rated current) to (1.80 x rated current) (A) rated current times 1.50 ✘ ✔ B023 Deceleration rate at ov erload restriction 0.10 to 30.00 (seconds) 1.00 1.00 1.00✘ ✔ B024 Overload restriction operation mode (2) OFF 00Disable 010101✘ ✔ Select the operating mode during overload conditions ON 0 1Enable for acceleration and constant speed CRT 02Enable for constant speed only N-R 03Enable for accel, decel, and constant speed B025 Overload restriction setting (2) Models -004xxx to -550xx x: (0.20 x rated current) to (2.0 x rated current) (A); Models -750xxx to -4000xxx: (0.20 x rated current) to (1.80 x rated current) (A) rated current times 1.50 ✘ ✔ B026 Deceleration rate at over load restriction (2) 0.10 to 30.00 (seconds) 1.00 1.00 1.00✘ ✔ B027 Overcurrent suppres- sion enable OFF 00Disable 010101✘ ✔ ON 0 1Enable B028 Current limit for acti ve frequency-matching restart Models -004xxx to -550xxx: (0.20 x rated current) to (2.0 x rated current) (A); Models -750xxx to -4000xxx: (0.20 x rated current) to (1.80 x rated current) (A)rated current times 1.0 ✘ ✔ B029 Scan time constant for active freq. matching 0.10 to 30.00 (seconds) 0.50 0.50 0.50 ✘ ✔ Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
SJ7002 Inverter Configuring Drive Parameters 3–37 NOTE: Two sets of overload restricti on parameters are available. The set that is in use may be selected by means of an intelligent input terminal (see “Overload Restriction” on page 4–29). B030 Restart freq. select for active freq. matching CUTOFF00Frequency at last shutoff 00 00 00✘ ✔ MAX 0 1Maximum frequency SET 02Set frequency Func. CodeName/ Description Keypad Range and Settings DefaultsRun Mode Edit Lo HiSRWOPEFEF2FE2 (EU) FUF2FU2 (USA) FF2F2 (Jpn) Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]