Hitachi Sj7002 Owners Manual
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“H” Group: Motor Constants Functions Configuring Drive Parameters 3–68 H260 0Hz SLV limit for 2nd motor 0.0 to 100.0100. 100. 100.✔ ✔ H061 0Hz SLV starting boost current for 1st motor 0. to 50. (%) 100. 100. 100.✔ ✔ H261 0Hz SLV starting boost current for 2nd motor 0. to 50. (%) 100. 100. 100.✔ ✔ H070 Terminal selection PI proportional gain setting 0.0 to 999.9, 1000 100.0 100.0 100.0✔ ✔ H071 Terminal selection PI integral gain setting 0.00 to 999.9, 1000. 100.0 100.0 100.0✔ ✔ H072 Terminal selection P proportional gain setting 0.00 to 10.00 1.00 1.00 1.00✔ ✔ H073 Gain switching time 0. to 999. (milliseconds) 100. 100. 100.✔ ✔ Func. CodeName/ Description Keypad Range and Settings DefaultsRun Mode Edit Lo HiSRWOPEFEF2FE2 (EU) FUF2FU2 (USA) FF2F2 (Jpn) Phone: 800.894.0412
SJ7002 Inverter Configuring Drive Parameters 3–69 “P” Group: Expansion Card Functions The two (optional) expansion cards for the SJ 700 have associated configuration data. The following table defines the functions and their va lue ranges. Please refer to the expansion card manual for more details. Func. CodeName/ Description Keypad Range and Settings DefaultsRun Mode Edit Lo HiSRWOPEFEF2FE2 (EU) FUF2FU2 (USA) FF2F2 (Jpn) P001 Operation mode on expan- sion card 1 error TRP00Trip (stop motor) 00 00 00✘ ✔ RUN 0 1Continuous operation P002 Operation mode on expan- sion card 2 error TRP 00Trip (stop motor) 00 00 00✘ ✔ RUN 0 1Continuous operation P011 Encoder pulse-per-revolution (PPR) setting 128 to 65000 (pulses per revolution) 1024 1024 1024 ✘ ✘ P012 Control pulse setting ASR 00Automatic Speed Regulation (ASR) mode 00 00 00 ✘ ✘ APR 0 1Automatic Position Regulation (APR) mode ✘ ✘ APR2 02Absolute Position Control ✘ ✘ HAPR 03High-resolution Absolute Position Control ✘ ✘ P013 Pulse input mode settingMD0 00Quadrature mode 00 00 00✘ ✘ MD1 0 1Count and direction MD2 02Separate forward and reverse pulse trains P014 Home search stop position se tting0. to 4095. (pulses) 0. 0. 0.✘ ✔ P015 Home search speed setting Start frequency to maximum frequency (up to 120.0) (Hz) 5.00 5.00 5.00 ✘ ✔ P016 Home search direction setting FW 00Forward 000000✘ ✘ RV 0 1Reverse ✘ ✘ P017 Home search comp letion range setting 0. to 9999 ., 1000 (10,000) (pulses) 5 5 5✘ ✔ P018 Home search co mpletion delay time setting 0.00 to 9.99 (seconds) 0.00 0.00 0.00✘ ✔ P019 Electronic gear set position selection FB 00Position feedback side 00 00 00✘ ✔ REF 0 1Position command side ✘ ✔ P020 Electronic gear ratio nume rator setting 0. to 9999. 1. 1. 1.✘ ✔ P021 Electronic gear ratio denom inator setting 1 to 9999 1. 1. 1.✘ ✔ P022 Feed-forward gain setting 0.00 to 99.99, 100.0 to 655.30.00 0.00 0.00✘ ✔ P023 Position loop gain setting 0.00 to 99.99, 100.0 0.50 0.50 0.50✘ ✔ P024 Position bias setting -204 (-2048) / -999. to 20480. 0. 0.✘ ✔ P025 Temperature compensation thermistor enable OFF 00No compensation 00 00 00✘ ✔ Allows for motor-mounted thermistor to calibrate output to motor temperature ON 0 1With compensation P026 Over-speed error detection level setting 0.0 to 150.0 (%) 135.0 135.0 135.0✘ ✔ P027 Speed deviation error detec tion level setting 0.00 to 99.99, 100.0 to 120.0 (Hz) 7.50 7.50 7.50✘ ✔ P028 Motor gear ratio numerato r setting0. to 9999. 1. 1. 1.✘ ✔ Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
“P” Group: Expansion Card Functions Configuring Drive Parameters 3–70 P029 Motor gear ratio denominator setting 1 to 9999 1. 1. 1. ✘ ✔ P031 Accel/decel ti me input selec- tion REM 00Inverter 00 00 00✘ ✘ OP1 0 1Expansion card 1 OP2 02Expansion card 2 P032 Positioning command input selection REM 00Inverter 00 00 00✘ ✔ OP1 0 1Expansion card 1 OP2 02Expansion card 2 P033 Torque command input selection O 00[O] terminal 00 00 00✘ ✘ OI 0 1[OI] terminal O2 02[O2] terminal REM 03Inverter keypad (P034) P034 Torque command settin g0. to 180. (%) 0. 0. 0.✘ ✘ P035 Torque command polarity select NOR 00Indicated by signal polar ity at [O2] terminal 00 00 00 ✘ ✘ DIR 0 1Depends on motor direction P036 Torque bias mode NO 00Disable 000000✘ ✘ DIR 0 1Inverter keypad (P037) NOR 02[O2] terminal input P037 Torque bias value 0. to 180. (%)0. 0. 0.✘ ✘ P038 Torque bias polarity NOR 00Indicated by polarity 00 00 00✘ ✔ DIR 0 1Depends on motor direction P039 Forward speed limit for torque-control mode 0.00 to maximum frequency (Hz) 0.00 0.00 0.00✘ ✘ P040 Reverse speed limit for torque-control mode 0.00 to maximum frequency (Hz) 0.00 0.00 0.00✘ ✘ P044 DeviceNet comm watchdog timer 0.00 to 99.99 (seconds)1.00 1.00 1.00✘ ✘ P045 Inverter action on DeviceNet comm error TRP 00Trip 01 01 01✘ ✘ FTP 0 1Decelerate and trip NO 02Hold last speed FRS 03Free run stop DEC 04Decelerate and stop P046 DeviceNet polled I/ O: Output instance number 20, 21, 100 21 21 21 ✘ ✘ P047 DeviceNet polled I/O: Input instance number 70, 71, 101 71 71 71 ✘ ✘ P048 Inverter action on DeviceNet idle mode TRP 00Trip 01 01 01✘ ✘ FTP 0 1Decelerate and trip NO 02Hold last speed FRS 03Free run stop DEC 04Decelerate and stop P049 DeviceNet motor poles setting for RPM poles poles 00 to 38 (even numbers only) 0 0 0 ✘ ✘ Func. CodeName/ Description Keypad Range and Settings DefaultsRun Mode Edit Lo HiSRWOPEFEF2FE2 (EU) FUF2FU2 (USA) FF2F2 (Jpn) Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
SJ7002 Inverter Configuring Drive Parameters 3–71 NOTE: Parameters P044 to P049 are available onl y in inverters with manufacturing code x8K xxxxxx xxxxx or later. The manufacturing co de is printed on the product specifications labels, located on the front and side of the inverter housing. P055 Pulse train frequency scale 1.0 to 50.0 (kHz)25.0 25.0 25.0✘ ✔ P056 Pulse train frequency filter time consta nt 0.01 to 2.00 (seconds) 0.10 0.10 0.10✘ ✔ P057 Pulse train frequency bias -100. to 100. (%)0. 0. 0.✘ ✔ P058 Pulse train frequency limit 0. to 100. (%)100. 100. 100.✘ ✔ P060 to P067 Multi-stage position setting 0 to Multi-stage position setting 7 Reverse side to forward side (upper four digits including sign “-”) 000 ✔ ✔ P068 Zero-return mode selectionLOW 00Low speed 000000✔ ✔ Hi1 0 1High speed Hi2 02High speed 2 P069 Zero return direction selection FW 00Forward 000000✔ ✔ RW 0 1Reverse P070 Low speed zero return frequency 0.00 to 10.00 (Hz)0.00 0.00 0.00✔ ✔ P071 High speed zero return frequency 0.00 to 99.99 / 100.0 to maximum frequency setting, 1st motor (Hz) 0.00 0.00 0.00 ✔ ✔ P072 Forward position range 0 to 268435455 (when P012 = 02), 0 to 1073741823 (when P013 = 03) (upper four digits) 268435455 ✔ ✔ P073 Reverse position range -268435455 to 0 (when P012 = 02), 1073741823 to 0 (when P013 = 03) (upper four digits) -268435455 ✔ ✔ P074 Teaching selection X00 00X00 000000✔ ✔ X01 0 1X01 X02 02X02 X03 03X03 X04 04X04 X05 05X05 X06 06X06 X07 07X07 P100 to P131 Easy sequence user parameters U(00) to U(31) 0. to 9999., 1000 to 6553 (10000 to 65535) 0. 0. 0. ✔ ✔ Func. CodeName/ Description Keypad Range and Settings DefaultsRun Mode Edit Lo HiSRWOPEFEF2FE2 (EU) FUF2FU2 (USA) FF2F2 (Jpn) Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
“P” Group: Expansion Card Functions Configuring Drive Parameters 3–72 Absolute Position Control ModeTo use the absolute position control mode, set A044 V/F characteristic curve setting (1st motor) equal to “02” (V2) and set P012 Control Pulse Se tting equal to “02” APR – Automatic Position Control Mode. If P012 = 03 (high-resolution absolute position control, the inverter quadruples the number of pulses used for positioning. In this case multiply the multistage position settings and position ranges by four. Position settings can be sequenced in up to eight stages in combination with control pulse settings. You can select zero-return mode from one low-speed and two high-speed modes. (The home search function cannot be used during a zero-return.) The teaching function allows you to set (store ) position settings while actually running the machine (motor is turning). If intelligent terminal [SPD] Speed/position Co ntrol Select (option code 73) is assigned, you can switch between speed control and position control. Only the four high-order digits of data are di splayed when the data (position setting) to be displayed consists of a large number of digits. In Absolute Position Control Mode, the inverter runs the motor until the machine reaches the target position according to the following setti ngs, and then set the machine into the position servo-lock state (until the Stop Command occurs): 1. Position setting 2. Speed setting (output frequency) 3. Acceleration and deceleration time In absolute position control mode, the frequency an d accel/decel settings selected at absolute position control are applied. If th e position setting value is small, the inverter may decelerate the motor for positioning before its speed reache d the set speed setting. In absolute position control mode, the direction of the operations command (forward or reverse) is ignored. The operation command simply functions as a signal to run or stop the motor. Motor direction is determined by the algebraic sign of the differen ce between the current position and the target position. If zero return operation as described below is not performed, the motor position detected at powerup is assumed to be at the origin (position data = 0). When the operation commend is turned ON with zero specified as the position setting, positioning is completed without running the motor. Set C102 Reset Mode Selection = 03 so that the inverter only resets a trip condition (does not turn OFF the motor output). Otherwise, the curren t position counter is cleared when the inverter reset terminal turns ON. Be sure to set C102 = 03 if you intend to use the value of the current position counter for operation after recovering the inverter from a trip by turning ON the reset terminal (reset key). Output frequency [POK] 0 Small position value causes decel before target speed is reached P017 Operation command Speed setting P018 Posit ion Home search completion range setting Home search completion delay time setting 0 1 Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
SJ7002 Inverter Configuring Drive Parameters 3–73 If intelligent termin al [PCLR] is assigned, when it is ON the current position counter is cleared and the position deviation counter is also cleared. When the inverter is in Absolute Position Control Mode, some functions are necessarily disabled: Intelligent terminal [ATR] is ignored (because torque control is disabled) Intelligent terminal [STAT] is ignored (because pulse train position control is disabled) Home search function is disabled Teaching FunctionThe teaching function allows you to make the inverter run and stop the motor as desired and store current position data to a position comm and memory location that you select. Assign the [ORT] Orientation function (option code 45) to an intelligent input. The [ORT] terminal functions as the teaching input te rminal when P012 Control Pulse Setting is set to 02 (Absolute Position Control) or 03 (High-reso lution Absolute Position Control). The teaching procedure is as follows: 1. Select the teaching position memo ry location by setting P074. 2. Move the work piece or machine to the desi red location. Enter an operation command while the [ORT] terminal is in the ON state. The speed and accel/decel settings selected at the operation command input are applied. Teaching operation can be perform ed when power is input to the power supply terminals [R0] and [T0] of the inverter control circuit. The current position counter also operates when an external device moves the work piece. Therefor e, the teaching operation can also be performed when the inverter does not operate (move) the machine. NOTE: When teaching position data to an inverter that is not operating the machine, be sure to either disconnect input power terminals ([R], [S], and [T]) or disconnect the motor output terminals ([U], [V], and [W]). Otherwise, person al injury or damage to equipment may result. 3. Press the STR key on the digital operator when the target position is reached. 4. The current position data is stored to the memory area selected by pa rameter P074 teaching selection. (P074 value itself is not stored. After power O FF or reset, 00 is stored.) Output frequency [ORT] 0 Speed setting selected at operation command input is applied Operation command Posit ion 0 1 Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
“U” Group: User-selectable Menu Functions Configuring Drive Parameters 3–74 “U” Group: User-selectable Menu Functions The user-selectable menu functions allow you to configure (select) any twelve of the other functions in the inverter and place them together in a convenient list. This feature provides quick access for the most-used functions needed for your application. Each U Group function can serve as a pointer to any of the other parameters. You do not have to use the Store key to retain each association; just scroll to the desired standard parameter for each U Group function and leave it. The setting can point to a monitor- only parameter (such as D001), or point to editable parameters (such as A001). In the case of pointing to an editable functions, you use the Up/Down keys to change the value and the Stor e key to accept the change into memory—the same procedure as a normal parameter edit. TIP: Function B037 selects which parameter groups are displayed. If you want to limit the displayed parameters to only the U Group functions, set B037=02. Func. CodeName/ DescriptionRange and Settings DefaultsRun Mode Edit Lo Hi FEF2FE2 (EU) FUF2FU2 (USA) FF2F2 (Jpn) U001 User function 1 “no” (disabled), or any of the functions D001 to P049 no no no ✘ ✔ U002 User function 2 no no no✘ ✔ U003 User function 3 no no no✘ ✔ U004 User function 4 no no no✘ ✔ U005 User function 5 no no no✘ ✔ U006 User function 6 no no no✘ ✔ U007 User function 7 no no no✘ ✔ U008 User function 8 no no no✘ ✔ U009 User function 9 no no no✘ ✔ U010 User function 10 no no no✘ ✔ U011 User function 11 no no no✘ ✔ U012 User function 12 no no no✘ ✔ Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
SJ7002 Inverter Configuring Drive Parameters 3–75 Programming Error Codes The SJ7002 inverter operator keypad displays a spec ial code (begins with the character) to indicate a programming error. Programming errors exist when one parameter conflicts with the meaningful range permitted by related parameter(s). Note that partic ular real-time frequency (speed) input levels can cause a conflict in some situations. After a conflict exists, the error code will appear on the display, or you can view it later with D090 in Monitor Mode. Also, the PGM LED on the display will flash ON/OFF when programming. These indications are automatically cleared when the parameter is corrected to the allowed range. Programming Error CodeParameter out of boundsBoundary defined by... CodeDescriptionCodeDescription 001 201A8061 / A261 Frequency upper limit setting; 1st, 2nd motor > A004 / A204 / A304 Maximum frequency; 1st, 2nd, 3rd motor 002 202A062 / A262 Frequency lower limit setting; 1st, 2nd motor > 004 204 304A003 / A203 / A303 Base frequency setting; 1st, 2nd, 3rd motor (*1) > 005 205 305F001, A020 / A220 / A320 Output frequency setting, Multi-speed freq. setting; 1st, 2nd, 3rd motor (*2) > 006 206 306A021 to A035 Multi-speed freq. settings > 009P015 Home search speed setting > 012 212A062 / A262 Frequency lower limit setting; 1st, 2nd motor > A061 / A261 Frequency upper limit setting; 1st, 2nd motor 015 215F001, A020 / A220 Output frequency setting, Multi-speed freq. setting; 1st, 2nd motor > 016 216A021 to A035 Multi-speed freq. settings > 019A061 / A261 Frequency upper limit setting; 1st, 2nd motor < P015 Home search speed setting 021 221< A062 / A262 Frequency lower limit setting; 1st, 2nd motor 025 225F001, A020 / A220Output frequency setting, Multi-speed freq. setting; 1st, 2nd motor (*2) < 031 231A061 / A261 Frequency upper limit setting; 1st, 2nd motor < B082 Start frequency adjustment 032 232A062 / A262 Frequency lower limit setting; 1st, 2nd motor < 035 235 335F001, A020 / A220 / A320 Output frequency setting, Multi-speed freq. setting; 1st, 2nd, 3rd motor < 036A021 to A035 Multi-speed freq. settings < 037A038 Jog frequency setting < Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
Programming Error Codes Configuring Drive Parameters 3–76 085 285 385F001, A020 / A220 / A320 Output frequency setting, Multi-speed freq. setting; 1st, 2nd, 3rd motor >f-x, f-x, B112 Free-setting V/f frequency (7) 092 292A062 / A262 Frequency lower limit setting; 1st, 2nd motor > 095 295F001, A020 / A220Output frequency setting, Multi-speed freq. setting; 1st, 2nd motor > 096A021 to A035 Multi-s peed freq. settings > 110B100, B102, B104, B106, B108, B110Free V/f frequency > B102, B104, B106, B108, B110 Free V/f frequency > B100 Fre e-setting V/f frequency (1) B100 Free V/f frequency < B102 F ree-setting V/f frequency (2) B104, B106, B108, B110 Free V/f frequency > B100, B102 Free V/f frequency < B 104 Free-setting V/f frequency (3) B106, B108, B110 Free V/f frequency > B100, B102, B104 Free V/f frequency < B106 Fre e-setting V/f frequency (4) B108, B110 Free V/f frequency > B100, B102, B104, B106 Free V/f frequency < B108 Fre e-setting V/f frequency (5) B110 Free V/f frequency > B100, B102, B104, B106, B108 Free V/f frequency < B110 Fre e-setting V/f frequency (6) 120B017, B019 Free-setting electronic thermal frequency < B015 Free-setting, electronic thermal frequency (1) B015 Free-setting electronic thermal frequency > B017 Free-setting, electronic thermal frequency (2) B019 Free-setting electronic thermal frequency < B015, B017 Free-setting electronic thermal frequency > B019 Free-setting, electronic thermal frequency (3) Programming Error CodeParameter out of boundsBoundary defined by... CodeDescriptionCodeDescription Phone: 800.894.0412 - Fax: 888.723.4773 - Web: www.clrwtr.com - Email: [email protected]
SJ7002 Inverter Configuring Drive Parameters 3–77 Note 1: The base frequency is written when you store the parameter. If the new base frequency value is outside the permissi ble range, a motor burnout may result. Therefore, if the warning occurs, change the base frequency to an appropriate value. Note 2: These parameters are checked even when the digital operator (option code 02) is not specified for the frequency source setting (A001). Note 3: Set frequency (speed) values are not perm itted to be inside the jump frequency ranges, if defined. When a frequency refere nce value from a real-time source (such as keypad potentiometer or analog input) are inside a jump frequency range, the actual speed is automatically forced to equa l the lowest point of the jump range. Phone: 800.894.0412