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Epson C 2900 Manual

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    							1 - 138 Chapter 1   Troubleshooting
    Epson AcuLaser C2900NRevision B
    Confidential
    FIP-1.P2  The entire output is blank
    ESS and possible causative parts
    - TRANSFER ASSY (PL6.1.7)
    - DRUM CARTRIDGE (PL4.1.21)
    - DISPENSER ASSY (PL5.1.1)
    - ROS ASSY (PL4.1.1)
    - PWBA HVPS (PL4.1.19)
    Before commencing troubleshooting, check the paper transfer path. Make sure there is no foreign 
    materials on the transfer path, such as staples, paper clips, scraps of paper and so on.
    Step CheckRemedy
    Ye s N o
    1Checking the blank print.
    Print the Windows test page.
    Is the image printed correctly?Printing data form 
    is not suitable for 
    the printer, then 
    check the printing 
    data which the 
    problem 
    generated.Go to step 2.
    2Checking the TONER CARTRIDGE (Y, M, C or K) for 
    installation.
    Shake and reseat the suspected TONER CARTRIDGE (Y, 
    M, C, or K).
    Is the image printed correctly?End of work. Go to step 3
    3Checking the TONER CARTRIDGE (Y,M,C or K).
    Is the toner cartridges installed to the printer the toner for 
    C2900?Go to step 5 Go to step 4
    4Set the Non-GenuineToner option to [Off].
    Is the image printed correctly?End of work. Go to step 5
    5Checking the paper.
    Is the installed paper with a new and dry one? or does the 
    paper satisfy the specification?Go to step 6.Replace the paper 
    with a new and dry 
    one. or Change 
    the paper to the 
    one that satisfies 
    the specification.
    6Checking the DRUM CARTRIDGE sealing ribbon.
    After turning the printer off, open the front cover and remove 
    the DRUM CARTRIDGE from the printer. Remove any of 
    the 8 pieces of sealing ribbon that may be left on the DRUM 
    CARTRIDGE.
    Then, install the DRUM CARTRIDGE into the printer. If the 
    ribbon is found, it takes a long time until the density is 
    recovered. To use the printer immediately, change the 
    DRUM CARTRIDGE to another one.
    Is the image printed correctly?End of work. Go to step 7 
    						
    							1 - 139 Chapter 1   Troubleshooting
    Epson AcuLaser C2900NRevision B
    Confidential 7Checking the TRANSFER ASSY for connection.
    Open the COVER ASSY FRONT MG.
    Are four HV terminals on the right side of the TRANSFER 
    ASSY, and four springs on the frame (PL4.1.11, 12, 13 and 
    14) dirty and/or deformed?
    Clean or replace 
    the TRANSFER 
    ASSY or 
    SPRING(s), then 
    go to step 8.Go to step 8.
    8Checking the DRUM CARTRIDGE for connection.
    Remove the DRUM CARTRIDGE.
    Are five HV terminals on the DRUM CARTRIDGE, and five 
    springs on the frame (PL4.1.10 and PL4.1.15 to 18) dirty 
    and/or deformed?
    Clean and/or 
    replace the DRUM 
    CARTRIDGE or 
    SPRING(s), then 
    go to step 9.Go to step 9.
    9Checking after resetting the DRUM CARTRIDGE.
    Reseat the DRUM CARTRIDGE.
    Is the image printed correctly?End of work. Go to step 10.
    10Checking the laser beam windows of the ROS ASSY.
    Are the laser beam windows on the ROS ASSY clean? 
    Go to step 11.Clean the 
    window(s) with 
    soft cloth or cotton 
    swab gently. Step CheckRemedy
    Ye s N o 
    						
    							1 - 140 Chapter 1   Troubleshooting
    Epson AcuLaser C2900NRevision B
    Confidential 11Checking the laser beam path.
    Are there any foreign substances between the ROS ASSY 
    and DRUM CARTRIDGE?
    Remove the 
    foreign 
    substances.Go to step 12.
    12Does the Toner Dispenser Motor function normally?
    Checked by [Digital Output] - [Yellow Toner Motor,Magenta 
    Toner Motor,Cyan Toner Motor,Black Toner Motor] in [IOT 
    Diag] of diagnosis.Go to step 14.Replace the 
    DISPENSER 
    ASSY (refer to 
    RRP5.1), then go 
    to step 13.
    13 Is the image printed correctly? End of work.Replace the 
    printer.
    14Checking after resetting the PWBA MCU.
    Reseat the PWBA MCU.
    Is the image printed correctly?End of work. Go to step 15.
    15Checking after resetting the PWBA ESS SFP.
    Reseat the PWBA ESS SFP.
    Is the image printed correctly?End of work. Go to step 16.
    16Checking after resetting the TRANSFER ASSY.
    Reseat the TRANSFER ASSY.
    Is the image printed correctly?End of work. Go to step 17.
    17Checking after replacing the TRANSFER ASSY.
    Replace the TRANSFER ASSY. (Refer to RRP6.3.)
    Is the image printed correctly?End of work. Go to step 18.
    18Checking after replacing the DRUM CARTRIDGE.
    Replace the DRUM CARTRIDGE. (Refer to RRP4.6.)
    Is the image printed correctly?End of work. Go to step 19.
    19Checking after resetting the PWBA HVPS.
    Reseat the PWBA HVPS. 
    Is the image printed correctly?End of work. Go to step 20.
    20Checking after replacing the DISPENSER ASSY.
    Replace the DISPENSER ASSY. (Refer to RRP5.1.)
    Is the image printed correctly?End of work. Go to step 21.
    21Checking after replacing the ROS ASSY.
    Replace the ROS ASSY. (Refer to RRP4.1.)
    Is the image printed correctly?End of work.Replace the 
    PWBA HVPS. 
    (Refer to RRP4.5.) Step CheckRemedy
    Ye s N o 
    						
    							1 - 141 Chapter 1   Troubleshooting
    Epson AcuLaser C2900NRevision B
    Confidential
    FIP-1.P3  Part or the entire output is black.
    ESS and possible causative parts
    - PWBA HVPS (PL4.1.19)
    - DRUM CARTRIDGE (PL4.1.21)
    Before commencing troubleshooting, check the paper transfer path. Make sure there is no foreign 
    materials on the transfer path, such as staples, paper clips, scraps of paper and so on.
    Step CheckRemedy
    Ye s N o
    1Checking the solid black.
    Checked by [Test Print] - [Test Pattern 600] in diagnostic.
    Is the image printed correctly?Printing data is 
    incorrect, then 
    check the printing 
    data which the 
    problem 
    generated.Go to step 2.
    2Checking the printer driver setting.
    Is the [Output Color] option under the [Graphics] tab set to 
    Color (Auto)?Go to step 3.Set the option to
    Color (Auto).
    3Checking the Toner Type.
    Is the Toner for C2900 seated?Go to step 4.Replace the toner 
    with the Genuine 
    To n e r .
    4Checking after resetting the DRUM CARTRIDGE.
    Reseat the DRUM CARTRIDGE.
    Is the image printed correctly?End of work. Go to step 5.
    5Checking after resetting the PWBA HVPS.
    Reseat the PWBA HVPS.
    Is the image printed correctly?End of work. Go to step 6.
    6Checking after replacing the DRUM CARTRIDGE.
    Replace the DRUM CARTRIDGE. (Refer to RRP4.6.)
    Is the image printed correctly?End of work.Replace the 
    PWBA HVPS. 
    (Refer to RRP4.5.) 
    						
    							1 - 142 Chapter 1   Troubleshooting
    Epson AcuLaser C2900NRevision B
    Confidential
    FIP-1.P4  Toner smears
    Possible causative parts
    - DRUM CARTRIDGE (PL4.1.21)
    - TRANSFER ASSY (PL6.1.7)
    - FUSER UNIT (PL6.1.1)
    Before commencing troubleshooting, check the paper transfer path. Make sure there is no foreign 
    materials on the transfer path, such as staples, paper clips, scraps of paper and so on.
    Step CheckRemedy
    Ye s N o
    1Checking the printer environment.
    Check that the printer is in a room where air conditioner is 
    operating. If the air conditioner is not operating, turn it on or 
    move the printer to a room with an air conditioner.
    Are printouts still toner smears after turning on the air 
    conditioner?Go to step 2. End of work.
    2Checking the paper.
    Is the installed paper with a new and dry one? or does the 
    paper satisfy the specification?Go to step 3.Replace the paper 
    with a new and dry 
    one. or Change 
    the paper to the 
    one that satisfies 
    the specification.
    3Checking after replacing the DRUM CARTRIDGE.
    Replace the DRUM CARTRIDGE. (Refer to RRP4.6.)
    Is the image printed correctly?End of work. Go to step 4.
    4Checking after replacing the fuser unit.
    Replace the fuser unit. (Refer to RRP6.1.)
    Is the image printed correctly?
    Warning: Start the operation after the fuser unit has 
    cooled down.
    NOTE: After replacement, be sure to clear the life 
    counter value.End of work.Replace the 
    TRANSFER 
    ASSY. (Refer to 
    RRP6.3.) 
    						
    							1 - 143 Chapter 1   Troubleshooting
    Epson AcuLaser C2900NRevision B
    Confidential
    FIP-1.P5  Random spots
    ESS and possible causative parts
    - TRANSFER ASSY (PL6.1.7)
    - DRUM CARTRIDGE (PL4.1.21)
    - FUSER UNIT (PL6.1.1)
    Before commencing troubleshooting, check the paper transfer path. Make sure there is no foreign 
    materials on the transfer path, such as staples, paper clips, scraps of paper and so on.
    Step CheckRemedy
    Ye s N o
    1Checking the Print.
    Checked by [Test-Print] - [Contamination check] in 
    diagnosis.
    Is the image printed correctly?Printing data is 
    incorrect, then 
    check the printing 
    data which the 
    problem 
    generated.Go to step 2
    2Checking after cleaning Inside the Printer.
    Is the image printed correctly?End of work. Go to step 3.
    3Shake and reseat the suspected TONER CARTRIDGE (Y, 
    M, C, or K)
    Is the image printed correctly?End of work. Go to step 4.
    4Checking the belt surface of the TRANSFER ASSY.
    Are there any damages on the belt surface of the 
    TRANSFER ASSY?Replace the 
    TRANSFER 
    ASSY. (Refer to 
    RRP6.3.)Go to step 5.
    5Checking the TRANSFER ASSY for connection.
    Open the COVER ASSY FRONT MG.
    Are four HV terminals on the TRANSFER ASSY, and four 
    springs on the frame (PL4.1.11, 12, 13 and 14) dirty and/or 
    deformed?
    Clean or replace 
    the TRANSFER 
    ASSY or 
    SPRING(s).Go to step 6.
    13 
    						
    							1 - 144 Chapter 1   Troubleshooting
    Epson AcuLaser C2900NRevision B
    Confidential 6Checking the DRUM CARTRIDGE for connection.
    Remove the DRUM CARTRIDGE.
    Are five HV terminals on the DRUM CARTRIDGE, and five 
    springs on the frame (PL4.1.10 and PL4.1.15 to 18) dirty 
    and/or deformed?
    Clean and/or 
    replace the DRUM 
    CARTRIDGE or 
    SPRING(s).Go to step 7.
    7Checking after replacing the DRUM CARTRIDGE.
    Replace the DRUM CARTRIDGE. (Refer to RRP4.6.)
    Is the image printed correctly?End of work.Warning: Start the 
    operation after the 
    fuser unit has 
    cooled down.
    Replace the fuser 
    unit. (Refer to 
    RRP6.1.) After 
    replacement, be 
    sure to clear the 
    life counter value. Step CheckRemedy
    Ye s N o 
    						
    							1 - 145 Chapter 1   Troubleshooting
    Epson AcuLaser C2900NRevision B
    Confidential
    FIP-1.P6  Streaks appear on the output
    ESS and possible causative parts
    - TRANSFER ASSY (PL6.1.7)
    - DRUM CARTRIDGE (PL4.1.21)
    - FUSER UNIT (PL6.1.1)
    Before commencing troubleshooting, check the paper transfer path. Make sure there is no foreign 
    materials on the transfer path, such as staples, paper clips, scraps of paper and so on.
    Step CheckRemedy
    Ye s N o
    1Checking the Print.
    Checked by [Test-Print] - [Contamination check] in 
    diagnosis.
    Is the image printed correctly?Printing data is 
    incorrect, then 
    check the printing 
    data which the 
    problem 
    generated.Go to step 2
    2Checking after cleaning Inside the Printer.
    Is the image printed correctly?End of work. Go to step 3.
    3Shake and reseat the suspected TONER CARTRIDGE (Y, 
    M, C, or K)
    Is the image printed correctly?End of work. Go to step 4.
    4Checking the belt surface of the TRANSFER ASSY.
    Are there any damages on the belt surface of the 
    TRANSFER ASSY?Replace the 
    TRANSFER 
    ASSY. (Refer to 
    RRP6.3.)Go to step 5.
    5Checking the TRANSFER ASSY for connection.
    Open the COVER ASSY FRONT MG.
    Are four HV terminals on the TRANSFER ASSY, and four 
    springs on the frame (PL4.1.11, 12, 13 and 14) dirty and/or 
    deformed?
    Clean or replace 
    the TRANSFER 
    ASSY or 
    SPRING(s).Go to step 6.
    13 
    						
    							1 - 146 Chapter 1   Troubleshooting
    Epson AcuLaser C2900NRevision B
    Confidential 6Checking the DRUM CARTRIDGE for connection.
    Remove the DRUM CARTRIDGE.
    Are five HV terminals on the DRUM CARTRIDGE, and five 
    springs on the frame (PL4.1.10 and PL4.1.15 to 18) dirty 
    and/or deformed?
    Clean and/or 
    replace the DRUM 
    CARTRIDGE or 
    SPRING(s).Go to step 7.
    7Checking after replacing the DRUM CARTRIDGE.
    Replace the DRUM CARTRIDGE. (Refer to RRP4.6.)
    Is the image printed correctly?End of work.Warning: Start the 
    operation after the 
    fuser unit has 
    cooled down.
    Replace the fuser 
    unit. (Refer to 
    RRP6.1.) After 
    replacement, be 
    sure to clear the 
    life counter value. Step CheckRemedy
    Ye s N o 
    						
    							1 - 147 Chapter 1   Troubleshooting
    Epson AcuLaser C2900NRevision B
    Confidential
    FIP-1.P7  Pitched color dots
    ESS and possible causative parts
    - TRANSFER ASSY (PL6.1.7)
    - DRUM CARTRIDGE (PL4.1.21)
    - FUSER UNIT (PL6.1.1)
    Before commencing troubleshooting, check the paper transfer path. Make sure there is no foreign 
    materials on the transfer path, such as staples, paper clips, scraps of paper and so on.
    Step CheckRemedy
    Ye s N o
    1Checking the defective parts.
    Print the [Pitch Configuration Chart] in [Chart Print] in 
    [Diagnosis] tab of [Tool Box].
    When the partial lacks of periodicity are observed, check the 
    defective parts by comparing the printed partial lacks with 
    the Pitch Chart. 
    Are there any partial lack matching the chart?Replace the 
    corresponding 
    parts.Go to step 2.
    2Checking after cleaning Inside the Printer.
    Is the image printed correctly?End of work. Go to step 3.
    3Shake and reseat the suspected TONER CARTRIDGE (Y, 
    M, C, or K)
    Is the image printed correctly?End of work. Go to step 4.
    4Checking the belt surface of the TRANSFER ASSY.
    Are there any damages on the belt surface of the 
    TRANSFER ASSY?Replace the 
    TRANSFER 
    ASSY. (Refer to 
    RRP6.3.)Go to step 5.
    5Checking the TRANSFER ASSY for connection.
    Open the COVER ASSY FRONT MG.
    Are four HV terminals on the TRANSFER ASSY, and four 
    springs on the frame (PL4.1.11, 12, 13 and 14) dirty and/or 
    deformed?
    Clean or replace 
    the TRANSFER 
    ASSY or 
    SPRING(s).Go to step 6.
    13 
    						
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