GGP Italy SPA Chain Saw 71501051_0 Operators Manual
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EN 21. For Safe Operation 1.Never operate a chain saw when you are fatigued, ill, or upset, or under the influence of medication that may make you drowsy, or if you are under the influence of alcohol or drugs. 2.Use safety footwear, snug fit- ting clothing and eye, hearing and head protection devices. Use the vibration-proof glove. 3.Keep the saw chain sharp and the saw, including the AV system, well maintained. A dull chain will increase cutting time, and press- ing a dull chain through wood will increase the vibrations transmit- ted to your hands. A saw with loose components or with dam- aged or worn AV buffers will also tend to have higher vibration lev- els. 4.All the above mentioned pre- cautions do not guarantee that you will not sustain whitefinger diseaseor carpal tunnel syn- drome. Therefore, continual and regular users should monitor closely the condition of their hands and fin- gers. If any of the above symp- toms appear, seek medical advice immediately. 5.Always use caution when han- dling fuel. Wipe up all spills and then move the chain saw at least 3 m from the fueling point before starting the engine. 6.Eliminate all sources of sparks or flame (i.e. smoking, open flames, or work that can cause sparks) in the areas where fuel is mixed, poured, or stored. 7.Do not smoke while handling fuel or while operating the chain saw. 8.Do not allow other persons to be near the chain saw when start- ing or cutting. Keep bystanders and animals out of the work area. Children, pets and bystanders should be a minimum of 10 m away when you start or operate the chain saw. 9.Never start cutting until you have a clear work area, secure footing, and a planned retreat path from the falling tree. 10.Always hold the chain saw firmly with both hands when the engine is running. Use a firm grip with thumb and fingers encircling the chain saw handles. 11.Keep all parts of your body away from the saw chain when the engine is running. 12.Before you start the engine, make sure the saw chain is not contacting anything. 13.Always carry the chain saw with the engine stopped, the guide bar and saw chain to the rear, and the muffler away from your body. 14.Always carry the chain saw with the engine stopped, the guide bar and saw chain to the rear, and the muffler away from your body. 15.All chain saw service, other than the items listed in the Owner’s Manual, should be per- formed by competent chain saw service personnel. (E.g., if improp- er tools are used to remove the flywheel, or if an improper tool is used to hold the flywheel in order to remove the clutch, structural 1. For Safe Operation
1. For Safe OperationEN 3 damage to the flywheel could occur which could subsequently cause the flywheel to disinte- grate.) 16.Always shut off the engine before setting it down. 17.Use extreme caution when cutting small size brush and saplings because slender material may catch the saw chain and be whipped toward you or pull you off balance. 18.When cutting a limb that is under tension, be alert for spring- back so that you will not be struck when the tension in the wood fibers is released. 19.Never cut in high wind, bad weather, when visibility is poor or in very high or low temperatures. Always check the tree for dead branches which could fall during the felling operation. 20.Keep the handles dry, clean and free of oil or fuel mixture. 21.Operate the chain saw only in well ventilated areas. Never start or run the engine inside a closed room or building. Exhaust fumes contain dangerous carbon monoxide. 22.Do not operate the chain saw in a tree unless specially trained to do so. 23.Guard against kickback. Kickback is the upward motion of the guide bar which occurs when the saw chain at the nose of the guide bar contacts an object. Kickback can lead to dangerous loss of control of the chain saw. 24.When transporting your chain saw, make sure the appropriate guide bar scabbard is in place. 1.1 KICKBACK SAFETY PRECAUTIONS FOR CHAIN SAW USERS Kickback may occur when the nose or tip of the guide bar touches an object, or when the wood closes in and pinches the saw chain in the cut. Tip contact in some cases may cause a lightning fast reverse reaction, kick- ing the guide bar up and back towards the operator. Pinching the saw chain along the top of the guide bar may push the guide bar rapidly back towards the operator. Either of these reactions may cause you to lose control of the saw, which could result in serious per- sonal injury. • Do not rely exclusively on the safety devices built into your saw. As a chain saw user you should take several steps to keep cutting jobs free from accident or injury. 1. With a basic understanding of kickback you can reduce or eliminate the element of surprise. Sudden surprise contributes to accidents. 2. Keep a good grip on the saw with both hands, the right hand on the rear handle, and the left hand on the front handle, when the engine is running. Use a firm grip with thumbs and fingers encircling the chain saw handles. A firm grip will help you reduce kickback and maintain control of the saw. 3. Make certain that the area in which you are cutting is free from obstructions. Do not let the nose of the guide bar contact a log, branch, or any other obstruction which could be hit while you are operating the saw. 4. Cut at high engine speeds. 5. Do not overreach or cut above shoulder height. 6. Follow the manufacturer’s sharpening and maintenance instructions for the saw chain. 7. Only use replacement bars and chains specified by the manufac- turer or the equivalent. !WARNING!
1.2 WORKING WITH TREE SERVICE CHAIN- SAWS FROM A ROPE AND HARNESS This chapter sets out working practices to reduce the risk of injury from tree service chain- saws when working at height from a rope and harness. While it may form the basis of guidance and training literature, it should not be regarded as a substitute for formal training. General requirements working at height Operators of tree service chainsaws working at height from a rope and harness should never work alone. A competent ground worker trained in appropri- ate emergency procedures should assist them. Operators of tree service chainsaws for this work should be trained in general safe climbing and work positioning techniques and shall properly equipped with harnesses, ropes, strops, kara- biners and other equipment for maintaining secure and safe working positions for both themselves and the saw. Preparing to use the saw in the tree The chainsaw should checked, fuelled, started and warmed up by the ground worker before it is sent up to the operator in the tree. The chainsaw should be fitted with a suitable strop for attach- ing to the operator’s harness: a) choke the strop around the attachment point on the rear of the saw (A); b) provide suitable karabiners to allow indirect (i.e. via the strop) and direct attachment (i.e.at the attachment point on the saw) of saw to the operators harness; c) ensure the saw is securely attached when it is being sent up to the operator; d) ensure the saw it secured to the harness before it is disconnected from the means of ascent. The saw should only be attached to the recom- mended attachment points on the harness. These may be at mid-point (front or rear) or at the sides. Where possible attaching the saw to centre rear mid-point will keep it clear of climbing lines and support its weight centrally down the operator’s spine. When moving the saw from any attachment point to another, operators should ensure it is secured in the new position before releasing it from the previous attach- ment point. Using the chainsaw in the tree An analysis of accidents with these saws during tree service operations shows the primary cause as being inappropriate one-handed use of the saw. In the vast majority of accidents, operators fail to adopt a secure work position witch allows them to hold both handles of the saw. This results in an increased risk of injury due to: • not having a firm grip on the saw if it kicks back; • a lack of control of the saw such that it is more liable to contact climbing lines and operators body (particularly the left hand and arm) • losing control from insecure work position resulting in contact with the saw (unexpected movement during operation of the saw) EN 4 1. For Safe Operation (A)
Securing the work position for two-handed use To allow the operator to hold the saw with both hands, they should as general rule, aim for secure work position where they are operating the saw at: • hip level when cutting horizontal sections; • solar plexus level when cutting vertical sec- tions. Where the operator is working close into vertical stems with a low lateral forces on their work position, then a good footing may be all that is needed to maintain a secure work position. However as operators move away from the stem, they will need to take steps to remove or counteract the increasing lateral forces by, for example, a re-direct of the main line via a sup- plementary anchor point or using an adjustable strop direct from the har- ness to a supplementary anchor point. Gaining a good footing at the working position can be assisted by use of a temporary foot stirrup created from an endless sling. Starting the saw in the tree When starting the saw in the tree, the operator should: a) apply the chain brake before starting; b) hold saw on either the left or right of the body when starting: 1) on the left side hold the saw with either the left hand on the front handle or the right hand on the rear handle and thrust the saw away from the body while holding the pull starter cord in the other hand; 2) on the right side, hold the saw with the right hand on either handle and thrust the saw away from the body while holding the pull starter cord in the left hand. The chain brake should always be engaged before lowering a running saw onto its strop. Operators should always check the saw has suf- ficient fuel before undertaking critical cuts. One-hand use of the chainsaw Operators should not use tree service chainsaws onehanded in place of unstable work positioning or in preference to a handsaw when cutting small diameter wood at the branch tips. Tree service chainsaws should only be used one-handed where: • the operator cannot gain a work posi- tion enabling two- handed use; and • they need to sup- port their working position with one hand; and • the saw is being used at full stretch, at right angles to and out of line with the operator’s body. Operators should never: • cut with the kickback zone at the tip of the chainsaw guide bar • ‘hold and cut’ sections • attempt to catch falling sections. Freeing a trapped saw If the saw should become trapped during cut- ting, operators should: •switch off the saw and attach it securely to the tree inboard (i.e. towards the truck side) of the cut or to a separate tool line; •pull the saw from the kerf whilst lifting the branch as necessary; •if necessary, use a handsaw or second chain saw to release the trapped saw by cutting a minimum of 30 cm away from the trapped saw. Whether a handsaw or a chainsaw is used to free a stuck saw, the release cuts should always be outboard (toward the tips of the branch), in order to prevent the saw being taken with the section and further complicating the situation. 1. For Safe OperationEN 5
EN 62. Explanation of Symbols on the Machine For safe operation and maintenance, symbols are carved in relief on the machine. According to these indications, please be careful not to make any mistake. The port to refuel “MIX GASO- LINE” Position:Fuel cap The port to top up chain oil Position:Oil cap Setting the switch to the “I” position, the engine starts. Setting the switch to the “O” position, the engine stops immediately. Position: Front at the top of the rear handle Starting the engine. If you pull out the choke knob (at the back-right of the rear handle) to the point of the arrow, you can set the starting mode as follows: •First-stage position – start- ing mode when the engine is warm. •Second-stage position – starting mode when the engine is cold. Position:Upper-right of the aircleaner cover !WARNING!The screw under the “H” stamp is The High-speed adjustment screw. The screw under the “L” stamp is The Slow-speed adjustment screw. The screw at the left of the “T” stamp is the Idle adjustment screw. Position:Left side of the rear handle Shows the directions that the chain brake is released (white arrow) and activated (black arrow). Position:Front of the chain cover If you turn the rod by screw- driver follow the arrow to the MAX position, the chain oil flow more, and if you turn to the MIN position, less. Position:Bottom of the power unit 2. Explanation of Symbols on the Machine
3. Installing Guide Bar and Saw ChainEN 7 A standard saw unit package contains the items as illustrated. Open the box and install the guide bar and the saw chain on the power unit as follows: The saw chain has very sharp edges. Use thick protective gloves for safety. 1. Pull the guard towards the front handle to check that the chain brake is not engaged. 2. Loosen the nuts and remove the chain cover. 3. Fix the hanger on the rear of power unit by screw. 4. Mount the guide bar then fit the saw chain around the bar and sprocket. !WARNING! Pay attention to the correct direction of the saw chain. 5. Fit the chain tensioner nut into the lower hole of the guide bar, then install the chain cover, and fasten the mounting nut to finger tight- ness. When installing the chain cover, be sure to fit the hook completely at the rear end of the cover. 6. While holding up the tip of the bar, adjust the chain tension by turning the tensioner screw until the tie straps just touch the bottom side of the bar rail. 7. Tighten the nuts securely with the bar tip held up (12 ~ 15 Nm). Then check the chain for smooth rotation and proper tension while moving it by hand. If necessary, readjust with the chain cover loose. 8. Tighten the tensioner screw. A new chain will expand its length in the beginning of use. Check and read- just the tension frequently as a loose chain can easily derail or cause rapid wear of itself and the guide bar. NOTE !WARNING! NOTE 3. Installing Guide Bar and Saw Chain (1) Power unit (2) Bar protector (3) Guide bar (4) Saw chain (5) Plug wrench (6) Screwdriver for carburetor adjustment 1) Chain cover (2) Chain Tensioner nut (3) Hole (1) (1) Hanger (1) Moving direction (1) Loosen (2) Tighten (3) Tensioner screw (1) Tighten
EN 84. Fuel and Chain Oil • FUEL Gasoline is very flamma- ble. Avoid smoking or bringing any flame or sparks near fuel. Make sure to stop the engine and allow it cool before refueling the unit. Select outdoor bare ground for fueling and move at least 3 m (10 ft) away from the fuel- ing point before starting the engine. •The engines are lubricated by oil specially for- mulated for air-cooled 2-cycle gasoline engine use. Use an anti-oxidant added quality oil expressly labeled for air-cooled 2-cycle engine use (JASO FC GRADE OIL or ISO EGC GRADE). •Do not use BIA or TCW (2-stroke water-cool- ing type) mixed oil. •RECOMMENDED MIXING RATIO GASO- LINE 50: OIL 1 •Exhaust emission are controlled by the funda- mental engine parameters and components (eq., carburation, ignition timing and port tim- ing) without addition of any major hardware or the introduction of an inert material during combustion. •These engines are certified to operate on unleaded gasoline. •Make sure to use gasoline with a minimum octane number of 89RON (USA/Canada: 87AL). •If you use a gasoline of a lower octane value !WARNING! than prescribed, there is a danger that the engine temperature may rise and an engine problem such as piston seizing may conse- quently occur. •Unleaded gasoline is recommended to reduce the contamination of the air for the sake of your health and the environment. •Poor quality gasolines or oils may damage sealing rings, fuel lines or fuel tank of the engine. •HOW TO MIX FUEL Pay attention to agitation. 1. Measure out the quantities of gasoline and oil to be mixed. 2.Put some of the gasoline into a clean, approved fuel container. 3. Pour in all of the oil and agitate well. 4. Pour in the rest of gasoline and agitate again for at least one minute. As some oils may be difficult to agitate depending on oil ingredi- ents, sufficient agitation is necessary for the engine to last long. Be careful that, if the agi- tation is insufficient, there is an increased danger of early piston seizing due to abnor- mally lean mixture. 5. Put a clear indication on the outside of the container to avoid mixing up with gasoline or other containers. 6. Indicate the contents on outside of container for easy identification. •FUELING THE UNIT 1. Untwist and remove the fuel cap. Rest the cap on a dustless place.. 2. Put fuel into the fuel tank to 80% of the full capacity. 3. Fasten the fuel cap securely and wipe up any fuel spillage around the unit. !WARNING! 4. Fuel and Chain Oil
4. Fuel and Chain OilEN 9 1. Select flat and bare ground for fueling. 2. Move at least 10 feet (3 meters) away from the fueling point before starting the engine. 3. Stop the engine before refueling the unit. At that time, be sure to sufficiently agitate the mixed gasoline in the container. •FOR YOUR ENGINE LIFE, AVOID: 1. FUEL WITH NO OIL (RAW GASOLINE) – It will cause severe damage to the internal engine parts very quickly. 2. GASOHOL – It can cause deterioration of rubber and/or plastic parts and disruption of engine lubrication. 3. OIL FOR 4-CYCLE ENGINE USE – It can cause spark plug fouling, exhaust port block- ing, or piston ring sticking. 4. Mixed fuels which have been left unused for a period of one monthor more may clog the carburetor and result in the engine failing to operate properly. 5. In the case of storing the product for a long period of time, clean the fuel tank after ren- dering it empty. Next, activate the engine and empty the carburetor of the composite fuel. 6. In the case of scrapping the used mixed oil container, scrap it only at an authorized repository site. Moreover, normal wear and change in product with no functional influence are not covered by the warranty. Also, be careful that, if the usage in the instruction manual is not observed as to the mixed gasoline, etc. described therein, it may not be covered by the warranty. •CHAIN OIL Only use special oil for chain saws or adhesive oil for chain saws. Do not use oil containing impurities so as not to block the oil filter and to prevent irreparable damage to the oil pump. The special oil for lubricating the chain is biodegradable. Use of a mineral oil or engine oil causes serious damage to the envi- ronment. IMPORTANT IMPORTANT NOTE !WARNING!It is essential that you use good quality oil to lubricate the cutting parts effectively. Used or poor quality oil does not guarantee good lubri- cation and reduces the duration of the chain and bar. It is always worth topping up the oil tank com- pletely (using a funnel) every time you refuel. Since the oil tank capacity is enough to guaran- tee that the fuel runs out first, you will avoid the risk of operating the machine without lubricant.
EN 105. Operating the Engine It is very dangerous to run a chainsaw that mounts broken parts or lacks any parts. Before starting engine, make sure that all the parts including bar and chain are installed properly. •STARTING THE ENGINE •Before starting the engine 1. Fill fuel and chain oil tanks respectively, and tighten the caps securely. 2. Continuously push the priming bulb until fuel comes in the bulb. 3. Set the switch to “I” position. 4. Pull out the choke knob to the second-stage position. The choke will close and the throttle lever will then be set in the starting position. When restarting immediately after stopping the engine, set the Choke knob in NOTE !WARNING! the first-stage position (choke open and throttle lever in the starting position). Once the choke knob has been pulled out, it will not return to the operating position even if you press down on it with your finger. When you wish to return the choke knob to the operating position, pull out the throttle lever instead. Before you start the engine, make sure the saw chain is not con- tacting anything. •Starting the engine on the ground Do not start the engine while the chain saw hangs in one hand. The saw chain may touch your body. This in very dangerous. Keep clear of the saw chain as it will start rotating upon starting of engine. 5. While holding the saw unit securely on the ground, pull the starter rope vigorously. 6. When engine has ignited, first push in the choke knob to the first-stage position and then pull the starter again to start the engine. 7. Allow the engine to warm up with the throttle lever pulled slightly. !WARNING! !WARNING! !WARNING! NOTE 5. Operating the Engine (1) Chain oil (2) Fuel (1) Throttle interlock (2) Throttle lever Choke knob: (1) When the engine is cool (2) When the engine is warm up (3) After the engine starts (1) Switch
5. Operating the EngineEN 11 •Starting the engine on a tree Carefully follow the instructions under “For your safety” (1.2). •CHECKING THE OIL SUPPLY Make sure to set up the bar and the chain when checking the oil supply. If not, the rotating parts may be exposed. It is very dangerous. After starting the engine, run the chain at medi- um speed and see if chain oil is scattered off as shown in the figure. The chain oil flow can be changed by inserting a screwdriver in the hole on bottom of the clutch side. Adjust according to your work conditions. The oil tank should become nearly empty by the time fuel is used up. Be sure to refill the oil tank every time when refueling the saw. •ADJUSTING THE CARBURETOR The carburetor on your unit has been factory adjusted, but may require fine tuning due to a change in operating conditions. Before adjusting the carburetor, make sure that the provided air/fuel filters are clean and fresh and the fuel properly mixed. NOTE !WARNING! !WARNING! When adjusting, take the following steps: Be sure to adjust the carbu- retor with the bar chain attached. 1. “H” and “L” needles are restricted within the number of turn as shown below. “H” needle: -1/4 “L” needle: -1/4 2. Start the engine and allow it to warm up in low speed for a few minutes. 3. Turn the idle adjusting screw (T) counter- clockwise so that the saw chain does not turn. If the idling speed is too slow, turn the screw clockwise. 4. Make a test cut and adjust the “H” needle for best cutting power, not for maximum speed. •CHAIN BRAKE The chain brake is a device which stops the chain instantaneously if the chain saw recoils due to kickback. Normally, the brake is activated automatically by inertial force. It can also be activated manually by pushing the brake lever (left-hand guard) down toward the front. When the brake operates, a yellow cone pops up from the base of the brake lever. Releasing the Brake Pull the brake lever up toward the left-hand han- dle until it clicks into place. When the brake operates, release the throttle lever to slow down the engine speed. Continuous operation with the brake engaged will generate heat from the clutch and may cause trouble. At machine inspection prior to each job, check the operating condition of the brake following the steps.!WARNING! NOTE (1) Chain oil flow adjusting shaft (2) Rich (3) Lean (1) “L” needle (2) “H” needle (3) Idle adjusting screw (1) Chain oil