Xerox WorkCentre 3045 Service Manual
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Phaser 3010/3040/WorkCentre 3045 Service Xerox Internal Use Only 4-81Service Parts Disassembly Registration Sensor Actuator PL2.3.9 1. Remove the Rear Door (page 4-53). 2. Press inward on the left side retainer to release the left side boss and remove the lower chute. s3040-074
4-82 Xerox Internal Use Only Phaser 3010/3040/WorkCentre 3045 Service Service Parts Disassembly 3. Remove the Registration Sensor Actuator by releasing the left end from the chassis and Replacement Note Install the spring as shown below. s3040-036 s3040-079
Phaser 3010/3040/WorkCentre 3045 Service Xerox Internal Use Only 4-83Service Parts Disassembly Registration Sensor PL2.3.10 1. Open the Rear Door. 2. Press inward on the left side retainer to release the left side boss and remove the lower chute. 3. Release the 3 hooks that secure the Registration Sensor to the chassis. s3040-074
4-84 Xerox Internal Use Only Phaser 3010/3040/WorkCentre 3045 Service Service Parts Disassembly 4. Rotate the Registration Actuator and disconnect P/J230 to remove the sensor from the chassis. s3040-138 P/J230
Phaser 3010/3040/WorkCentre 3045 Service Xerox Internal Use Only 4-85Service Parts Disassembly Feed Solenoid PL2.3.21 1. Remove the Main Tray (page 4-58). 2. Remove the Front Cover (page 4-60). 3. Remove the Inner Front Cover (page 4-62). 4. Remove the Left Cover (page 4-64). 5. Remove the Right Cover (page 4-57). 6. Remove the Scanner (page 4-109). 7. Disconnect P/J7601 from the Front USB Board. 8. Disconnect P/J6501 from the WiFi Adaptor. 9. Remove the Top Cover (page 4-52). 10. Remove the Rear Cover (page 4-56). 11. Remove the IP Board (page 4-103). 12. Remove the Fax Board if present (page 4-105). 13. Remove the IP Board Bracket (page 4-106). 14. Disconnect P/J10 on the MCU Board. 15. Feed the solenoid harness through the opening near the Main Drive Assembly. 16. Release the solenoid and Registration Sensor harnesses from the feed solenoid cover, then remove the cover. 17. Remove 1 screw (silver, tap, 8 mm), and remove the Feed Solenoid from the printer. s3040-081 P/J10
4-86 Xerox Internal Use Only Phaser 3010/3040/WorkCentre 3045 Service Service Parts Disassembly WorkCentre 3045 Xerographics Xerographics Assembly This procedure removes the developer and xerographic housings as a single unit. PL3.1.5 1. Remove the Main Tray (page 4-58). 2. Remove the Front Cover (page 4-60). 3. Remove the Inner Front Cover (page 4-62). 4. Remove the Left Cover (page 4-64). 5. Remove the Right Cover (page 4-57). 6. Remove the Scanner (page 4-109). 7. Disconnect P/J7601 from the Front USB Board. 8. Disconnect P/J6501 from the WiFi Adaptor. 9. Remove the Top Cover (page 4-52). 10. Remove the Rear Cover (page 4-11). 11. Remove the Toner Motor (page 4-37). 12. Remove the Toner Dispense Assembly (page 4-36). 13. Remove the Fuser (page 4-38). 14. Remove the MCU Board (page 4-43). 15. Remove the HVPS (page 4-98). 16. Remove the Power Switch Assembly (page 4-46). 17. Remove the LVPS (page 4-48). 18. Remove the LVPS bracket (page 4-107). 19. Remove the Rear Door Interlock Switch (page 4-44). 20. Remove the IP Board (page 4-45). 21. Remove the Fax Board if present (page 4-105). 22. Remove the IP Board bracket (page 4-106). 23. Remove the Main Drive Assembly (page 4-40). 24. Remove the Main Drive Motor (page 4-41).
Phaser 3010/3040/WorkCentre 3045 Service Xerox Internal Use Only 4-87Service Parts Disassembly 25. Remove the FFC cover. 26. Remove 2 screws (silver, tapping. 8mm) that secure the upper plate to the xerographics assembly. s3040-040
4-88 Xerox Internal Use Only Phaser 3010/3040/WorkCentre 3045 Service Service Parts Disassembly 27. Remove the 3 screws (silver, tap, 8 mm), to remove the xerographics assembly from the printer. Replacement Note Inspect the Feed and Separator Roller assemblies. Replace if worn. s3040-041
Phaser 3010/3040/WorkCentre 3045 Service Xerox Internal Use Only 4-89Service Parts Disassembly Toner Dispense Assembly PL4.1.1 Caution The Toner Cartridge CRUM reader harness is attached to the Toner Dispense Assembly. 1. Remove the Main Tray (page 4-58). 2. Remove the Front Cover (page 4-60). 3. Remove the Inner Front Cover (page 4-62). 4. Remove the Toner Cartridge (page 4-5). 5. Remove the Right Cover (page 4-57). 6. Remove the Left Cover (page 4-64). 7. Remove the Scanner (page 4-109). 8. Disconnect P/J7601 from the Front USB Board. 9. Disconnect P/J6501 from the WiFi Adaptor. 10. Remove the Top Cover (page 4-52). 11. Remove the Toner Motor (page 4-90). 12. Disconnect P/J203 from the LVPS and release the harness from the guides. 13. Disconnect P/J20 and P/J21 from the MCU Board and release all the harnesses from the Dispense Assembly harness guide. 14. Remove 3 screws (silver, metal, 6mm) that secure the Dispense Assembly to the chassis. 15. Disconnect the CRUM reader to remove the assembly. s3040-083 P/J20 P/J21 P/J203
4-90 Xerox Internal Use Only Phaser 3010/3040/WorkCentre 3045 Service Service Parts Disassembly Toner Motor PL4.1.2 Note The Toner motor ground wire is not captive to the chassis. 1. Remove the Main Tray (page 4-58). 2. Remove the Front Cover (page 4-60). 3. Remove the Inner Front Cover (page 4-62). 4. Remove the Toner Cartridge (page 4-5). 5. Remove the Right Cover (page 4-57). 6. Remove the Left Cover (page 4-64). 7. Remove the Scanner (page 4-109). 8. Disconnect P/J7601 from the Front USB Board. 9. Disconnect P/J6501 from the WiFi Adaptor. 10. Remove the Top Cover (page 4-52). 11. Disconnect P/J150 from the motor. 12. Remove 1 screw (silver, tap, 8 mm) that secures the motor and ground wire to the chassis. 13. Rotate the motor CCW to release the mounting tab from the retainer.