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Xerox WorkCentre 3045 Service Manual

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    							Phaser 3010/3040/WorkCentre 3045 Service Xerox Internal Use Only 2-67Error Troubleshooting
    Wireless Error
    Applicable Error
    • 016-920: Wireless Error
    • 018-338: Wireless Error
    Initial Actions
    • Cycle printer power.
    • If the problem persists, use the following procedure.
    Tro u b l e s h o ot i n g  Re fe re n c e Ta b l e
    Applicable Parts Wiring and Plug/Jack Map References
    ■WiFi Bracket Assy, PL1.1.31
    ■IP Board, PL7.3.3
    ■MCU Board, PL7.1.3
    ■“Map 3 - IP Board” on page 7-8
    ■“IP Board” on page 7-27
    Troubleshooting Procedure Table
    Step Actions and Questions Yes No
    1Reseat the WiFi Bracket connection.
    Does the error persist?Go to Step 2. Complete.
    2Replace the WiFI Bracket Assy 
    (page 4-66).
    Does the error persist?Go to Step 3. Complete.
    3Replace the IP Board (page 4-45).
    Does the error persist?Go to Step 4. Complete.
    4Replace the MCU Board (page 4-43).
    Does the error persist?Contact your 
    designated 
    field support for 
    assistance.Complete. 
    						
    							2-68 Xerox  Internal  Use  Only Phaser 3010/3040/WorkCentre 3045 Service  Error Troubleshooting
    USB Host Error
    The printer is attached to an unsupported USB device.
    Applicable Error
    • 016-930: USB Host Full
    • 016-931: USB Host Error
    Initial Actions
    • Connect the printer to a supported host.
    • Cycle printer power.
    • If the problem persists, use the following procedure.
    Tro u b l e s h o ot i n g  Re fe re n c e Ta b l e
    Applicable Parts Wiring and Plug/Jack Map References
    ■IP Board, PL7.2.8 (3010/3040)
    ■IP Board, PL7.3.3 (3045)
    ■MCU Board, PL7.1.3
    ■“Map 3 - IP Board” on page 7-8
    ■“IP Board” on page 7-27
    Troubleshooting Procedure Table
    Step Actions and Questions Yes No
    1Reseat all connectors on the IP 
    Board and the MCU Board.
    Does the error persist?Go to Step 2. Complete.
    2Replace the IP Board (page 4-45).
    Does the error persist?Go to Step 3. Complete.
    3Replace the MCU Board (page 4-43).
    Does the error persist?Contact your 
    designated 
    field support for 
    assistance.Complete. 
    						
    							Phaser 3010/3040/WorkCentre 3045 Service Xerox Internal Use Only 2-69Error Troubleshooting
    Collate Full
    The print job is too large.
    Applicable Errors
    • 016-981: Collate Full
    Initial Actions
    • Break the print job into 2 or more jobs.
    • Cycle printer power.
    • If the problem persists, use the following procedure.
    Tro u b l e s h o ot i n g  Re fe re n c e Ta b l e
    Applicable Parts Wiring and Plug/Jack Map References
    ■IP Board, PL7.2.8 (3010/3040)
    ■IP Board, PL7.3.3 (3045)
    ■MCU Board, PL7.1.3
    ■“Map 3 - IP Board” on page 7-8
    ■“IP Board” on page 7-19
    Troubleshooting Procedure Table
    Step Actions and Questions Yes No
    1Reseat all connectors on the IP 
    Board and the MCU Board.
    Does the error persist?Go to Step 2. Complete.
    2Replace the IP Board (page 4-45).
    Does the error persist?Go to Step 3. Complete.
    3Replace the MCU Board (page 4-43).
    Does the error persist?Contact your 
    designated 
    field support for 
    assistance.Complete. 
    						
    							2-70 Xerox  Internal  Use  Only Phaser 3010/3040/WorkCentre 3045 Service  Error Troubleshooting
    Mail Size Limits Error, PCScan Time Out, Memory Full
    Applicable Errors
    • 016-985: Mail Size Limits Error
    • 017-970: PCScan Time Out
    • 017-988: Memory Full
    Initial Actions
    • Cycle printer power.
    • If the problem persists, use the following procedure.
    Tro u b l e s h o ot i n g  Re fe re n c e Ta b l e
    Applicable Parts Wiring and Plug/Jack Map References
    ■IP Board, PL7.2.8 (3010/3040)
    ■IP Board, PL7.3.3 (3045)
    ■MCU Board, PL7.1.3
    ■“Map 3 - IP Board” on page 7-8
    ■“IP Board” on page 7-27
    Troubleshooting Procedure Table
    Step Actions and Questions Yes No
    1Reseat all connectors on the IP 
    Board and the MCU Board.
    Does the error persist?Go to Step 2. Complete.
    2Replace the IP Board (page 4-45).
    Does the error persist?Go to Step 3. Complete.
    3Replace the MCU Board (page 4-43).
    Does the error persist?Contact your 
    designated 
    field support for 
    assistance.Complete. 
    						
    							Phaser 3010/3040/WorkCentre 3045 Service Xerox Internal Use Only 2-71Error Troubleshooting
    Report File Open/Close Error
    Applicable Errors
    • 017-980: Report File Open/Close Error
    • 017-981: Report File Error
    Initial Actions
    • Cycle printer power.
    • If the problem persists, use the following procedure.
    Tro u b l e s h o ot i n g  Re fe re n c e Ta b l e
    Applicable Parts Wiring and Plug/Jack Map References
    ■IP Board, PL7.2.8 (3010/3040)
    ■IP Board, PL7.3.3 (3045)
    ■MCU Board, PL7.1.3
    ■“Map 3 - IP Board” on page 7-8
    ■“IP Board” on page 7-27
    Troubleshooting Procedure Table
    Step Actions and Questions Yes No
    1Reseat all connectors on the IP 
    Board and the MCU Board.
    Does the error persist?Go to Step 2. Complete.
    2Replace the IP Board (page 4-45).
    Does the error persist?Go to Step 3. Complete.
    3Replace the MCU Board (page 4-43).
    Does the error persist?Contact your 
    designated 
    field support for 
    assistance.Complete. 
    						
    							2-72 Xerox  Internal  Use  Only Phaser 3010/3040/WorkCentre 3045 Service  Error Troubleshooting
    Firmware Error 024-340
    An MCU Board firmware error has occurred.
    Applicable Error
    • 024-340: Firmware Error
    Initial Actions
    • Cycle printer power.
    • If the problem persists, use the following procedure.
    Tro u b l e s h o ot i n g  Re fe re n c e Ta b l e
    Applicable Parts Wiring and Plug/Jack Map References
    ■MCU Board, PL7.1.3■“Phaser 3010/3040 System Wiring” on page 7-12
    ■“WorkCentre 3045 System Wiring” on page 7-20
    Troubleshooting Procedure Table
    Step Actions and Questions Yes No
    1Reseat all connections on the IP and 
    MCU Boards.
    Does the error persist?Go to Step 2. Complete.
    2Replace the MCU Board (page 4-43).
    Does the error persist?Contact your 
    designated 
    field support for 
    assistance.Complete. 
    						
    							Phaser 3010/3040/WorkCentre 3045 Service Xerox Internal Use Only 2-73Error Troubleshooting
    Download Error
    MCU firmware download failure.
    Applicable Error
    • 024-360: Download Mode
    Initial Actions
    • Cycle printer power.
    • If the problem persists, use the following procedure.
    Tro u b l e s h o ot i n g  Re fe re n c e Ta b l e
    Applicable Parts Wiring and Plug/Jack Map References
    ■MCU Board, PL7.1.3■“Phaser 3010/3040 System Wiring” on page 7-12
    ■“WorkCentre 3045 System Wiring” on page 7-20
    Troubleshooting Procedure Table
    Step Actions and Questions Yes No
    1Reseat all connections on the IP and 
    MCU Boards.
    Does the error persist?Go to Step 2. Complete.
    2Replace the MCU Board (page 4-43).
    Does the error persist?Contact your 
    designated 
    field support for 
    assistance.Complete. 
    						
    							2-74 Xerox  Internal  Use  Only Phaser 3010/3040/WorkCentre 3045 Service  Error Troubleshooting
    MCU Comm Error 
    Communication has failed between the MCU and IP Boards.
    Applicable Error
    • 024-371: MCU Comm Error 
    Initial Actions
    • Cycle printer power.
    • If the problem persists, use the following procedure.
    Tro u b l e s h o ot i n g  Re fe re n c e Ta b l e
    Applicable Parts Wiring and Plug/Jack Map References
    ■IP Board, PL7.2.8 (3010/3040)
    ■IP Board, PL7.3.3 (3045)
    ■MCU Board, PL7.1.3
    ■“Map 3 - IP Board” on page 7-8
    ■“IP Board” on page 7-27
    Troubleshooting Procedure Table
    Step Actions and Questions Yes No
    1Reseat all connectors on the IP 
    Board and the MCU Board.
    Does the error persist?Go to Step 2. Complete.
    2Replace the IP Board (page 4-45).
    Does the error persist?Go to Step 3. Complete.
    3Replace the MCU Board (page 4-43).
    Does the error persist?Contact your 
    designated 
    field support for 
    assistance.Complete. 
    						
    							Phaser 3010/3040/WorkCentre 3045 Service Xerox Internal Use Only 2-75Error Troubleshooting
    Paper Size Mismatch
    The size of paper in the Main Paper Tray, or Bypass Tray, does not match the 
    specified print size.
    Applicable Error
    • 024-958: Paper Size Match
    Initial Actions
    • Check that the correct paper is in the paper tray. Change the paper if 
    necessary.
    • Cycle printer power.
    • If the problem persists, use the following procedure.
    Tro u b l e s h o ot i n g  Re fe re n c e Ta b l e
    Applicable Parts Wiring and Plug/Jack Map References
    ■Registration Sensor, PL2.3.10
    ■Regi Sensor Harness, PL2.3.22
    ■MCU Board, PL7.1.3
    ■“Map 1” on page 7-3
    ■“Drive” on page 7-14
    Troubleshooting Procedure Table
    Step Actions and Questions Yes No
    1Check connectors P/J23 and P/J230 
    between the MCU Board and the 
    Registration Sensor.
    Are the connections secure?Go to Step 2. Secure the 
    connectors.
    2Does the error persist? Go to Step 3. Complete.
    3Disconnect P/J23 and P/J230. Check 
    harness continuity.
    Is the harness damaged?Repair the 
    harness.Go to Step 4.
    4Disconnect the MCU Board P/J23.
    Is the voltage across ground and 
    J23-1 +3.3 VDC?Replace the 
    Registration 
    Sensor 
    (page 4-30).Replace the 
    MCU Board 
    (page 4-43). 
    						
    							2-76 Xerox  Internal  Use  Only Phaser 3010/3040/WorkCentre 3045 Service  Error Troubleshooting
    No Suitable Paper
    The Main Paper Tray, or Bypass Tray, has run out of paper, or the size (or type) of 
    paper does not match the specified print size (or type).
    Applicable Error
    • 024-963: No Suitable Paper
    Initial Actions
    • Check that the correct paper is in the paper tray. Change, or load, the paper if 
    necessary.
    • Cycle printer power.
    • If the problem persists, use the following procedure.
    Tro u b l e s h o ot i n g  Re fe re n c e Ta b l e
    Applicable Parts Wiring and Plug/Jack Map References
    ■Registration Sensor, PL2.3.10
    ■Regi Sensor Harness, PL2.3.22
    ■MCU Board, PL7.1.3
    ■“Map 1” on page 7-3
    ■“Drive” on page 7-14
    Troubleshooting Procedure Table
    Step Actions and Questions Yes No
    1Check connectors P/J23 and P/J230 
    between the MCU Board and the 
    Registration Sensor.
    Are the connections secure?Go to Step 2. Secure the 
    connectors.
    2Does the error persist? Go to Step 3. Complete.
    3Disconnect P/J23 and P/J230. Check 
    harness continuity.
    Is the harness damaged?Repair the 
    harness.Go to Step 4.
    4Replace the IP Board (page 4-45).
    Does the error persist?Go to Step 5. Complete.
    5Disconnect the MCU Board P/J23.
    Is the voltage across ground and 
    J23-1 +3.3 VDC?Replace the 
    Registration 
    Sensor 
    (page 4-30).Replace the 
    MCU Board 
    (page 4-43). 
    						
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