Xerox WorkCentre 3045 Service Manual
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Phaser 3010/3040/WorkCentre 3045 Service Xerox Internal Use Only 4-31Service Parts Disassembly 4. Release the 3 hooks that secure the Registration Sensor to the chassis. 5. Disconnect P/J230 to remove the sensor from the chassis. s3040-038 P/J230
4-32 Xerox Internal Use Only Phaser 3010/3040/WorkCentre 3045 Service Service Parts Disassembly Feed Solenoid PL2.3.21 1. Remove the Main Tray (page 4-13). 2. Remove the Front Cover (page 4-15). 3. Remove the Left Side Cover (page 4-16). 4. Disconnect P/J10 on the MCU Board. 5. Feed the solenoid harness through the opening near the Main Drive Assembly. 6. Release the solenoid and Registration Sensor harnesses from the feed solenoid cover, then remove the cover. 7. Remove 1 screw (silver, tap, 8 mm), and remove the Feed Solenoid from the printer. s3040-039 P/J10
Phaser 3010/3040/WorkCentre 3045 Service Xerox Internal Use Only 4-33Service Parts Disassembly Phaser 3010/3040 Xerographics Xerographics Assembly PL3.1.1 1. Remove the Main Tray (page 4-13). 2. Remove the Front Cover (page 4-15). 3. Remove the Rear Door (page 4-8). 4. Remove the Left Cover (page 4-16). 5. Remove the Right Cover (page 4-12). 6. Remove the Top Cover (page 4-7). 7. Remove the Rear Cover (page 4-11). 8. Remove the Toner Motor (page 4-37). 9. Remove the Toner Dispense Assembly (page 4-36). 10. Remove the Fuser (page 4-38). 11. Remove the Main Drive Assembly (page 4-40). 12. Remove the Main Drive Motor (page 4-41). 13. Remove the Power Switch Assembly (page 4-46). 14. Remove the MCU Board (page 4-43). 15. Remove the HVPS (page 4-42). 16. Remove the IP Board (page 4-45). 17. Remove the LVPS (page 4-48). 18. Remove the IP Board and LVPS brackets (page 4-49). 19. Remove the Rear Door Interlock Switch (page 4-44).
4-34 Xerox Internal Use Only Phaser 3010/3040/WorkCentre 3045 Service Service Parts Disassembly 20. Disconnect the ribbon cable from P/J9 on the IP Board. 21. Release the hook that secures the FFC cover to the Upper Plate. 22. Remove the ribbon cable from the upper plate guide. 23. Remove 2 screws (silver, tapping. 8mm) that secure the upper plate to the xerographics assembly. s3040-040
Phaser 3010/3040/WorkCentre 3045 Service Xerox Internal Use Only 4-35Service Parts Disassembly 24. Remove the 3 screws (silver, tap, 8 mm), to remove the xerographics assembly from the printer. Replacement Note Inspect the Feed and Separator Roller assemblies. Replace if worn. s3040-041
4-36 Xerox Internal Use Only Phaser 3010/3040/WorkCentre 3045 Service Service Parts Disassembly Toner Dispense Assembly PL4.1.1 1. Remove the Toner Cartridge (page 4-5). 2. Remove the Main Tray (page 4-13). 3. Remove the Front Cover (page 4-15). 4. Remove the Right Cover (page 4-12). 5. Remove the Top Cover (page 4-7). 6. Remove the Toner Motor (page 4-37). 7. Disconnect P/J203 from the LVPS and release the harness from the guides. 8. Disconnect P/J20 and P/J21 from the MCU Board and release all the harnesses from the Dispense Assembly harness guide. 9. Remove 3 screws (silver, metal, 6mm) that secure the Dispense Assembly to the chassis. 10. Disconnect the CRUM reader from the Dispense Assembly to remove the assembly. s3040-042 P/J20 P/J21 P/J203
Phaser 3010/3040/WorkCentre 3045 Service Xerox Internal Use Only 4-37Service Parts Disassembly Toner Motor PL4.1.2 1. Remove the Main Tray (page 4-13). 2. Remove the Front Cover (page 4-15). 3. Disconnect P/J150 from the motor. 4. Remove 1 screw (silver, tap, 8 mm) that secures the motor and ground wire to the chassis. 5. Rotate the motor CCW to release the mounting tab from the retainer. Replacement Note Capture the ground wire between the screw and motor mounting tab. P/J150 s3040-043
4-38 Xerox Internal Use Only Phaser 3010/3040/WorkCentre 3045 Service Service Parts Disassembly Fuser PL5.1.1 Wa rn i n g Allow the Fuser to cool before performing this procedure. 1. Remove the Main Tray (page 4-13). 2. Remove the Front Cover (page 4-15). 3. Remove the Left Cover (page 4-16). 4. Remove the Right Cover (page 4-12). 5. Remove the Top Cover (page 4-7). 6. Remove the Rear Cover (page 4-11). 7. Disconnect P/J201 on the LVPS, and release the harness from the guide. 8. Disconnect P/J18 from the MCU Board. 9. Remove 3 screws (hex-head, tap, 10mm) that secure the Fuser to the chassis. s3040-103 P/J201 P/J18
Phaser 3010/3040/WorkCentre 3045 Service Xerox Internal Use Only 4-39Service Parts Disassembly Replacement Note Install the Fuser wiring in the harness guides as shown. Top Side s3040-153
4-40 Xerox Internal Use Only Phaser 3010/3040/WorkCentre 3045 Service Service Parts Disassembly Phaser 3010/3040 Drive Main Drive Assembly PL6.1.1 Caution The gears of the Main Drive Assembly are not captive to the cover. Use care when removing the cover to maintain correct gear orientation. 1. Remove the Main Tray Cover (page 4-13). 2. Remove the Front Cover (page 4-15). 3. Remove the Left Side Cover (page 4-16). 4. Remove the 2 screws (silver, metal, 6 mm), and 1 screw (silver, tap, 8mm) that secure the Main Drive Assembly to the chassis. s3040-086