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Xerox WorkCentre 3045 Service Manual

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    Page
    of 430
    							4
    Chapter
    Service Parts 
    Disassembly
    In this chapter...
    •Overview
    • Consumable
    • Phaser 3010/3040 Covers
    • Phaser 3010/3040 Feeder
    • Phaser 3010/3040 Xerographics
    • Phaser 3010/3040 Drive
    • Phaser 3010/3040 Electrical
    • WorkCentre 3045 Covers
    • WorkCentre 3045 Feeder
    • WorkCentre 3045 Xerographics
    • WorkCentre 3045 Drive
    • WorkCentre 3045 Electrical
    • WorkCentre 3045 Scanner and ADF 
    						
    							4-2 Xerox  Internal  Use  Only Phaser 3010/3040/WorkCentre 3045 Service  Service Parts Disassembly
    Overview
    This section contains the removal procedures for field-replaceable parts listed in 
    the Parts List. In most cases, the replacement procedure is simply the reverse of 
    the removal procedure. In some instances, additional steps are necessary and are 
    provided for replacement of the parts. For specific assemblies and parts, refer to 
    Chapter 9.
    Standard Orientation of the Printer
    When needed, the orientation of the printer is called out in the procedure as an aid 
    for locating the printer parts. The following figure identifies the Front, Rear, Left, 
    and Right sides of the printer.
    s3040-014
    Left
    Right FrontRear 
    						
    							Phaser 3010/3040/WorkCentre 3045 Service Xerox Internal Use Only 4-3Service Parts Disassembly
    Preparation
    Before you begin any procedure:
    Wa rn i n g
    Unplug the power cord from the wall outlet.
    Wa rn i n g
    Allow the Fuser to cool before using the procedure.
    Caution
    Many parts are secured by plastic tabs. Do not over flex or force these parts. 
    Do not over torque screws threaded into plastic.
    Note
    Names of parts that appear in the removal procedures may not match the 
    names that appear in the Parts List. For example, a part called Paper Tray in a 
    removal procedure may appear on the Parts List as Cassette, Assy. While using 
    removal procedure, ignore any prerequisite procedures for parts already 
    removed.
    1. Wear an Electrostatic Discharge wrist strap.
    2. Turn Off power and disconnect the power cord from the wall outlet.
    3. Disconnect all cables from the printer.
    4. Remove the Toner Cartridges (page 4-5).
    Notations in the Disassembly Text
    • The notation “(item X)” points to a numbered callout in the illustration 
    corresponding to the disassembly procedure being performed.
    •The notation “PLX.X.X” indicates the component is listed in the Parts List.
    • Arrows in an illustration show direction of movement when removing or 
    replacing a component.
    • The notation “(tap, plastic, 10 mm)” or “(metal, 6 mm)” refer to the type of 
    screw being removed. 
    Replacement Note
    Provides information specific to the replacement of parts or assemblies. 
    						
    							4-4 Xerox  Internal  Use  Only Phaser 3010/3040/WorkCentre 3045 Service  Service Parts Disassembly
    Fastener Types
    The following table lists the types of screws used to assemble the printer. The 
    procedures provide dimensions for screws being removed.
    Caution
    Use care when installing self-tapping screws in plastic. To properly start the 
    screw in plastic, turn the screw counter-clockwise in the hole until you feel the 
    screw engage the threads, then tighten as usual. Improperly aligning or over 
    tightening the screw can result in damage to previously tapped threads.
    Always use the correct type and size screw. Using the wrong screw can 
    damage tapped holes. Do not use excessive force to remove or install either a 
    screw or a printer part. Screw Types Used in this Product
    Type Application Shape Characteristics
    Self-tapping, 
    plastic1. Silver colored.
    2. Screw thread is coarse 
    compared to metal 
    screw.
    3. Screw tip is thin.
    Self-tapping, 
    hex-head, 
    plastic, with 
    flange1. Silver colored.
    2. Screw thread is coarse 
    compared to metal 
    screw.
    3. Screw tip is thin.
    4. Used in Fuser
    Self-tapping, 
    plastic, with 
    flange1. Silver colored.
    2. Screw thread is coarse 
    compared to metal 
    screw.
    3. Screw tip is thin.
    4. Used in Fuser
    Sheet Metal, 
    silver1. Silver colored.
    2. Diameter is uniform.
    Sheet Metal, 
    silver with 
    lock washer1. Silver colored.
    2. Includes a toothed 
    washer.
    3. Diameter is uniform.
    4. Used for grounding 
    terminals.
    Parts etc.Plastic
    Coarse
    *9B
    Parts etc.Sheet
    Metal
    Parts etc.Sheet
    Metal 
    						
    							Phaser 3010/3040/WorkCentre 3045 Service Xerox Internal Use Only 4-5Service Parts Disassembly
    Consumable
    The Toner Cartridge is the only consumable.
    Toner Cartridge
    PL4.1.13
    1. Open the Main Tray Door
    2. Open the Toner Door.
    3. Turn the Toner Cartridge handle CCW to release the lock and remove the 
    cartridge.
    s3040-013 
    						
    							4-6 Xerox  Internal  Use  Only Phaser 3010/3040/WorkCentre 3045 Service  Service Parts Disassembly
    Phaser 3010/3040 Covers
    Output Tray Extension
    PL1.1.1
    1. Open the Output Tray Extension.
    2. Release the boss of the Output Tray Extension from the hole on the Top Cover.
    s3040-015 
    						
    							Phaser 3010/3040/WorkCentre 3045 Service Xerox Internal Use Only 4-7Service Parts Disassembly
    To p  C o v e r
    PL1.1.4
    1. Open the Rear Door.
    2. Remove the Main Tray (page 4-13).
    3. Remove the Front Cover (page 4-15).
    4. Remove the Right Cover (page 4-12).
    5. Remove the Left Cover (page 4-16)
    6. Remove the Output Tray Extension (page 4-6).
    7. Release the front tabs, and carefully lift the Top Cover from the right and 
    disconnect P/J220 on the Control Panel to remove the Top Cover.
    s3040-023 
    						
    							4-8 Xerox  Internal  Use  Only Phaser 3010/3040/WorkCentre 3045 Service  Service Parts Disassembly
    Rear Door
    PL1.1.8
    1. Open the Rear Door.
    2. Release the boss from the right hinge and remove the Rear Door.
    s3040-017 
    						
    							Phaser 3010/3040/WorkCentre 3045 Service Xerox Internal Use Only 4-9Service Parts Disassembly
    Transfer Roller Bearings
    PL1.1.9, 1.1.10
    1. Open the Rear Door.
    2. Release the bearing locks and rotate the bearings to align the key with the 
    notch and remove the bearings from the Transfer Roller shaft.
    s3040-024 
    						
    							4-10 Xerox  Internal  Use  Only Phaser 3010/3040/WorkCentre 3045 Service  Service Parts Disassembly
    Transfer Roller
    PL1.1.11
    1. Open the Rear Door.
    2. Remove the right side Transfer Roller bearing (page 4-9) and remove the 
    Transfer Roller from the Rear Door.
    s3040-024 
    						
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