Xerox WorkCentre 3045 Service Manual
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4 Chapter Service Parts Disassembly In this chapter... •Overview • Consumable • Phaser 3010/3040 Covers • Phaser 3010/3040 Feeder • Phaser 3010/3040 Xerographics • Phaser 3010/3040 Drive • Phaser 3010/3040 Electrical • WorkCentre 3045 Covers • WorkCentre 3045 Feeder • WorkCentre 3045 Xerographics • WorkCentre 3045 Drive • WorkCentre 3045 Electrical • WorkCentre 3045 Scanner and ADF
4-2 Xerox Internal Use Only Phaser 3010/3040/WorkCentre 3045 Service Service Parts Disassembly Overview This section contains the removal procedures for field-replaceable parts listed in the Parts List. In most cases, the replacement procedure is simply the reverse of the removal procedure. In some instances, additional steps are necessary and are provided for replacement of the parts. For specific assemblies and parts, refer to Chapter 9. Standard Orientation of the Printer When needed, the orientation of the printer is called out in the procedure as an aid for locating the printer parts. The following figure identifies the Front, Rear, Left, and Right sides of the printer. s3040-014 Left Right FrontRear
Phaser 3010/3040/WorkCentre 3045 Service Xerox Internal Use Only 4-3Service Parts Disassembly Preparation Before you begin any procedure: Wa rn i n g Unplug the power cord from the wall outlet. Wa rn i n g Allow the Fuser to cool before using the procedure. Caution Many parts are secured by plastic tabs. Do not over flex or force these parts. Do not over torque screws threaded into plastic. Note Names of parts that appear in the removal procedures may not match the names that appear in the Parts List. For example, a part called Paper Tray in a removal procedure may appear on the Parts List as Cassette, Assy. While using removal procedure, ignore any prerequisite procedures for parts already removed. 1. Wear an Electrostatic Discharge wrist strap. 2. Turn Off power and disconnect the power cord from the wall outlet. 3. Disconnect all cables from the printer. 4. Remove the Toner Cartridges (page 4-5). Notations in the Disassembly Text • The notation “(item X)” points to a numbered callout in the illustration corresponding to the disassembly procedure being performed. •The notation “PLX.X.X” indicates the component is listed in the Parts List. • Arrows in an illustration show direction of movement when removing or replacing a component. • The notation “(tap, plastic, 10 mm)” or “(metal, 6 mm)” refer to the type of screw being removed. Replacement Note Provides information specific to the replacement of parts or assemblies.
4-4 Xerox Internal Use Only Phaser 3010/3040/WorkCentre 3045 Service Service Parts Disassembly Fastener Types The following table lists the types of screws used to assemble the printer. The procedures provide dimensions for screws being removed. Caution Use care when installing self-tapping screws in plastic. To properly start the screw in plastic, turn the screw counter-clockwise in the hole until you feel the screw engage the threads, then tighten as usual. Improperly aligning or over tightening the screw can result in damage to previously tapped threads. Always use the correct type and size screw. Using the wrong screw can damage tapped holes. Do not use excessive force to remove or install either a screw or a printer part. Screw Types Used in this Product Type Application Shape Characteristics Self-tapping, plastic1. Silver colored. 2. Screw thread is coarse compared to metal screw. 3. Screw tip is thin. Self-tapping, hex-head, plastic, with flange1. Silver colored. 2. Screw thread is coarse compared to metal screw. 3. Screw tip is thin. 4. Used in Fuser Self-tapping, plastic, with flange1. Silver colored. 2. Screw thread is coarse compared to metal screw. 3. Screw tip is thin. 4. Used in Fuser Sheet Metal, silver1. Silver colored. 2. Diameter is uniform. Sheet Metal, silver with lock washer1. Silver colored. 2. Includes a toothed washer. 3. Diameter is uniform. 4. Used for grounding terminals. Parts etc.Plastic Coarse *9B Parts etc.Sheet Metal Parts etc.Sheet Metal
Phaser 3010/3040/WorkCentre 3045 Service Xerox Internal Use Only 4-5Service Parts Disassembly Consumable The Toner Cartridge is the only consumable. Toner Cartridge PL4.1.13 1. Open the Main Tray Door 2. Open the Toner Door. 3. Turn the Toner Cartridge handle CCW to release the lock and remove the cartridge. s3040-013
4-6 Xerox Internal Use Only Phaser 3010/3040/WorkCentre 3045 Service Service Parts Disassembly Phaser 3010/3040 Covers Output Tray Extension PL1.1.1 1. Open the Output Tray Extension. 2. Release the boss of the Output Tray Extension from the hole on the Top Cover. s3040-015
Phaser 3010/3040/WorkCentre 3045 Service Xerox Internal Use Only 4-7Service Parts Disassembly To p C o v e r PL1.1.4 1. Open the Rear Door. 2. Remove the Main Tray (page 4-13). 3. Remove the Front Cover (page 4-15). 4. Remove the Right Cover (page 4-12). 5. Remove the Left Cover (page 4-16) 6. Remove the Output Tray Extension (page 4-6). 7. Release the front tabs, and carefully lift the Top Cover from the right and disconnect P/J220 on the Control Panel to remove the Top Cover. s3040-023
4-8 Xerox Internal Use Only Phaser 3010/3040/WorkCentre 3045 Service Service Parts Disassembly Rear Door PL1.1.8 1. Open the Rear Door. 2. Release the boss from the right hinge and remove the Rear Door. s3040-017
Phaser 3010/3040/WorkCentre 3045 Service Xerox Internal Use Only 4-9Service Parts Disassembly Transfer Roller Bearings PL1.1.9, 1.1.10 1. Open the Rear Door. 2. Release the bearing locks and rotate the bearings to align the key with the notch and remove the bearings from the Transfer Roller shaft. s3040-024
4-10 Xerox Internal Use Only Phaser 3010/3040/WorkCentre 3045 Service Service Parts Disassembly Transfer Roller PL1.1.11 1. Open the Rear Door. 2. Remove the right side Transfer Roller bearing (page 4-9) and remove the Transfer Roller from the Rear Door. s3040-024